CN103763910A - Detecting device and method for fuse mounting position - Google Patents
Detecting device and method for fuse mounting position Download PDFInfo
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- CN103763910A CN103763910A CN201310753399.6A CN201310753399A CN103763910A CN 103763910 A CN103763910 A CN 103763910A CN 201310753399 A CN201310753399 A CN 201310753399A CN 103763910 A CN103763910 A CN 103763910A
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- camera
- control module
- body control
- car body
- checkout gear
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Abstract
The invention discloses a detecting device and method for a fuse mounting position. The detecting device comprises a base and supporting columns arranged on the base vertically. The supporting columns are arranged at the two ends of the base. The two supporting columns are provided with horizontal arms. The two ends of each horizontal arm are arranged on different supporting columns respectively. A camera fixing plate is arranged on one side of each horizontal arm, a camera is arranged at the tail of the camera fixing plate, a plurality of mounting holes are formed in the length direction of the horizontal arms, and the fact that the camera fixing plate and the horizontal arms have different opposite mounting positions is guaranteed. An LED light source is arranged on the outer side of each horizontal arm. A vehicle body control module locating column for fixing a vehicle body control module is arranged below the camera on the base. The detecting device further comprises a controlling and displaying box which displays whether the fuse mounting position is correct. The detecting device for the fuse mounting position with the special structure can effectively avoid interference from external vibration, and detecting accuracy and detecting efficiency are improved.
Description
Technical field
The present invention relates to vehicle electric field, especially relate to a kind of checkout gear for fuse installation site and detection method thereof.
Background technology
The Electronic Control of body of a motor car has a lot of functions, the fuse (can reach tens five or six kinds of fuses) that different size (possible size is color difference equally just) just need to be installed on these funtion parts or the car body control module that all gathers together, fuse is very easily by with the wrong location, and judge whether these fuses are installed to correct position, at present main rely on human eye reference standards scale judge fuse installation site to mistake, not only efficiency is very low but also be very easy to make mistakes.Although utilize image recognition technique can solve the problem that manual identified judging efficiency is low, but image recognition device is often unstable, even spend hundreds thousand of equipment, only because external shock, problems such as illumination and cause performance unreliable, accuracy cannot be effectively guaranteed, and finally cannot on production line, be used.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of checkout gear for fuse installation site and detection method thereof for problems of the prior art, its objective is can accurately detect car body control module insure silk installation site, when improving detection efficiency, significantly promote testing reliability.
Technical scheme of the present invention is that this kind comprises base and be vertically mounted on the pillar on base for the checkout gear of fuse installation site, and pillar is arranged on the two ends of base, two described pillars are provided with transverse arm, and the two ends of transverse arm are arranged on respectively on different pillars, one side of described transverse arm is provided with camera fixed head, the afterbody of camera fixed head is provided with camera, length direction along described camera fixed head is provided with several installing holes, along the length direction of described transverse arm, be provided with several installing holes, guarantee that camera fixed head has different relative installation from transverse arm, the opposite side of transverse arm is provided with LED light source, on described base and the below that is positioned at camera is provided with the car body control module reference column for fixing car body control module, described checkout gear also comprises whether correct control and the display box in demonstration fuse installation site.
Described LED light source is arranged on LED light source adjustment seat, and LED light source adjustment seat is arranged on transverse arm by location-plate.
Described LED light source adjustment seat is provided with several holes, hole centered by one of them hole, and all the other holes are evenly distributed on circumference as the center of circle take this centre bore, and on circumference, the line angle between adjacent two holes and centre bore is 15 °.
On described camera fixed head, for being installed, the position of camera is provided with several holes, hole centered by one of them hole coordinating with the fixing hole on camera, and all the other holes are evenly distributed on circumference as the center of circle take this centre bore.
Described checkout gear also comprises the pillar dagger of supporting strut stability.
A kind ofly utilize the above-mentioned method detecting for the checkout gear of fuse installation site to comprise:
1) will be arranged on car body control module reference column with the car body control module of fuse;
2) according to the height of car body control module and shape, and by adjusting the height of camera fixed head, and the angle of camera is obtained suitable capture scope;
3) angle of adjusting LED light source is obtained the illumination condition meeting the demands, the standard picture that formation can be curing;
4) car body control module is put into car body control module reference column, by the standard software of image software and sampling, compared, and show result on control and display box, thereby determine whether the fuse of detected car body control module is installed correctly.
This kind with said structure has the following advantages for checkout gear and the detection method of fuse installation site:
1. this kind is connected into a machinery integral by tested car body control module, camera by mechanical device for the checkout gear of fuse installation site, guarantee that car body control module can quick-replaceable simultaneously, so just can prevent the interference of external shock, even very large vibrations, because all devices become an entirety by mechanical connection, also can test result not produced and be disturbed, improve the reliability of test.
2. this kind is also connected as a whole by LED light source with testboard for the checkout gear of fuse installation site, and LED light source can be in several fixed angle rotations, illumination deficiency or the reflective interference causing to test result have been guaranteed, the equipment of greatly reducing is subject to the interference of ambient light, also camera bellows that need not specialize costliness, suitable environment ability obviously improves; Meanwhile, easy to operate, improved the efficiency detecting.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is structural representation of the present invention.
Fig. 2 is the vertical view of structure shown in Fig. 1.
Fig. 3 is the structural representation of LED light source adjustment seat in the present invention.
Fig. 4 is the left view of structure shown in Fig. 3.
Fig. 5 is the structural representation of camera fixed head in the present invention.
In Fig. 1-5,1: pillar; 2: car body control module; 3: camera; 4: car body control module reference column; 5: camera fixed head; 6: transverse arm; 7: control and display box; 8: base; 9: pillar dagger; 10: location-plate; 11:LED light source adjustment seat; 12:LED light source.
Embodiment
Fig. 1 is the structural representation of the present invention for the checkout gear of fuse installation site, Fig. 2 is the vertical view of structure shown in Fig. 1, Fig. 3 is the structural representation of LED light source adjustment seat in the present invention, Fig. 4 is the left view of structure shown in Fig. 3, and Fig. 5 is the structural representation of camera fixed head in the present invention.From structure shown in Fig. 1-Fig. 5 in conjunction with, this kind comprises base 8 and is vertically mounted on the pillar 1 on base 8 for the checkout gear of fuse installation site, and pillar 1 is arranged on the two ends of base 8, two pillars 1 are provided with transverse arm 6, and the two ends of transverse arm 6 are arranged on respectively on different pillar 1, one side of transverse arm 6 is provided with camera fixed head 5, the afterbody of camera fixed head 5 is provided with camera 3, along the length direction of camera fixed head 5, be provided with several installing holes, length direction along described transverse arm 6 is also provided with several installing holes, guarantee that camera fixed head 5 has different relative installation from transverse arm 6, the opposite side of transverse arm 6 is provided with LED light source 12, on the base 8 and below that is positioned at camera 3 is provided with the car body control module reference column 4 for fixing car body control module 2, checkout gear also comprises whether correct control and the display box 7 in demonstration fuse installation site.
LED light source 12 is arranged on LED light source adjustment seat 11, LED light source adjustment seat 11 is arranged on transverse arm 6 by location-plate 10, LED light source adjustment seat 11 is provided with several holes, hole centered by one of them hole, all the other holes are evenly distributed on circumference as the center of circle take this centre bore, and on circumference, the line angle between adjacent two holes and centre bore is 15 °.
On camera fixed head 5, for being installed, the position of camera 3 is provided with several holes, hole centered by one of them hole coordinating with the fixing hole on camera 3, and all the other holes are evenly distributed on circumference as the center of circle take this centre bore.
Checkout gear also comprises the pillar dagger 9 of supporting strut 1 stability.
A kind ofly utilize the above-mentioned method detecting for the checkout gear of fuse installation site to comprise:
1) car body control module with fuse 2 is arranged on car body control module reference column 4;
2) according to the height of car body control module 2 and shape, and by adjusting the height of camera fixed head 5, and the angle of camera 3 is obtained suitable capture scope;
3) angle of adjusting LED light source 12 is obtained the illumination condition meeting the demands, the standard picture that formation can be curing;
4) car body control module 2 is put into car body control module reference column 4, by the standard software of image software and sampling, compare, and show result on control and display box 7, thereby determine whether the fuse of detected car body control module 2 is installed correctly.
LED light source 12 is installed in the rear portion of LED light source adjustment seat 11, and LED light source 12 can be rotatably mounted in LED light source adjustment seat 11 with 18 degree, 36 degree to inner or outer centered by level angle, totally five kinds of mounting meanss, meet the illumination that car body control module 2 is suitable that gives under different illumination conditions, reach standard capture.
Each support, camera, LED light source all connect into an entirety on the machine components of accurately being processed, it is foundation that the debugging of each step has the accurate numerical value that can record, thereby form unified digitized test macro, greatly improve the reliability of debugging efficiency and test.
This kind is connected into a machinery integral by tested car body control module, camera by mechanical device for the checkout gear of fuse installation site, guarantee that car body control module can quick-replaceable simultaneously, so just can prevent the interference of external shock, even very large vibrations, because all devices become an entirety by mechanical connection, also can test result not produced and be disturbed, improve the reliability of test; Simultaneously, LED light source is also connected as a whole with testboard, and LED light source can be in several fixed angle rotations, illumination deficiency or the reflective interference causing to test result have been guaranteed, the equipment of greatly reducing is subject to the interference of ambient light, also camera bellows that need not specialize costliness, suitable environment ability obviously improves; Meanwhile, easy to operate, improved the efficiency detecting.
Claims (6)
1. the checkout gear for fuse installation site, it is characterized in that: described checkout gear comprises base (8) and is vertically mounted on the pillar (1) on base (8), and pillar (1) is arranged on the two ends of base (8), described two pillars (1) are provided with transverse arm (6), and the two ends of transverse arm (6) are arranged on respectively on different pillar (1), one side of described transverse arm (6) is provided with camera fixed head (5), the afterbody of camera fixed head (5) is provided with camera (3), length direction along described camera fixed head (5) is provided with several installing holes, length direction along described transverse arm (6) is provided with several installing holes, guarantee that camera fixed head (5) has different relative installation from transverse arm (6), the opposite side of transverse arm (6) is provided with LED light source (12), described base (8) below upper and that be positioned at camera (3) is provided with the car body control module reference column (4) for fixing car body control module (2), described checkout gear also comprises whether correct control and the display box (7) in demonstration fuse installation site.
2. a kind of checkout gear for fuse installation site according to claim 1, it is characterized in that: described LED light source (12) is arranged on LED light source adjustment seat (11), and LED light source adjustment seat (11) is arranged on transverse arm (6) by location-plate (10).
3. a kind of checkout gear for fuse installation site according to claim 2, it is characterized in that: described LED light source adjustment seat (11) is provided with several holes, hole centered by one of them hole, all the other holes are evenly distributed on circumference as the center of circle take this centre bore, and on circumference, the line angle between adjacent two holes and centre bore is 15 °.
4. according to a kind of checkout gear for fuse installation site described in claim 1-3 any one claim, it is characterized in that: described camera fixed head (5) is upper is provided with several holes for the position that camera (3) is installed, hole centered by one of them hole coordinating with the fixing hole on camera (3), all the other holes are evenly distributed on circumference as the center of circle take this centre bore.
5. a kind of checkout gear for fuse installation site according to claim 4, is characterized in that: described checkout gear also comprises the pillar dagger (9) of supporting strut (1) stability.
6. utilize the method detecting for the checkout gear of fuse installation site described in claim 5, it is characterized in that: described detection method comprises,
1) car body control module with fuse (2) is arranged on car body control module reference column (4);
2) according to height and the shape of car body control module (2), and by adjusting the height of camera fixed head (5), and the angle of camera (3) is obtained suitable capture scope;
3) angle of adjusting LED light source (12) is obtained the illumination condition meeting the demands, the standard picture that formation can be curing;
4) car body control module (2) is put into car body control module reference column (4), standard software by image software and sampling is compared, and controlling and the upper result that shows of display box (7), thereby determine whether the fuse of detected car body control module (2) is installed correctly.
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CN201310753399.6A CN103763910B (en) | 2013-12-31 | 2013-12-31 | A kind of detection device and detection method thereof installing position for safety fuse |
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CN201310753399.6A CN103763910B (en) | 2013-12-31 | 2013-12-31 | A kind of detection device and detection method thereof installing position for safety fuse |
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CN103763910B CN103763910B (en) | 2016-06-15 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107607829A (en) * | 2017-07-31 | 2018-01-19 | 芜湖宏景电子股份有限公司 | The installation testing method of automobile BCM fuses |
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CN102519982A (en) * | 2011-12-29 | 2012-06-27 | 东莞市精研自动化机械有限公司 | Method for detecting appearance of capacitance product and detector implementing method |
CN102573439A (en) * | 2010-12-17 | 2012-07-11 | 富士机械制造株式会社 | Circuit-substrate-related-operation performing apparatus |
CN202886588U (en) * | 2012-09-04 | 2013-04-17 | 深圳市科陆电子科技股份有限公司 | Appearance detection apparatus for electric energy meters |
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2013
- 2013-12-31 CN CN201310753399.6A patent/CN103763910B/en active Active
Patent Citations (7)
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CN1121368A (en) * | 1993-04-21 | 1996-04-24 | 欧姆龙株式会社 | Visual inspection support apparatus, substrate inspection apparatus, and soldering inspection and correction methods using the same apparatuses |
CN1582393A (en) * | 2001-11-05 | 2005-02-16 | 奥林巴斯株式会社 | Substrate inspecting device |
JP2006064387A (en) * | 2004-08-24 | 2006-03-09 | Micronics Japan Co Ltd | Visual inspection device for liquid crystal panel |
CN102573439A (en) * | 2010-12-17 | 2012-07-11 | 富士机械制造株式会社 | Circuit-substrate-related-operation performing apparatus |
CN102062584A (en) * | 2010-12-18 | 2011-05-18 | 深圳市瑞摩特科技发展有限公司 | Remote controller automatic detection production line |
CN102519982A (en) * | 2011-12-29 | 2012-06-27 | 东莞市精研自动化机械有限公司 | Method for detecting appearance of capacitance product and detector implementing method |
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CN107607829A (en) * | 2017-07-31 | 2018-01-19 | 芜湖宏景电子股份有限公司 | The installation testing method of automobile BCM fuses |
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Address after: 241000 No. 48, Yinhu North Road, Wuhu District, China (Anhui) Free Trade Pilot Zone, Wuhu City, Anhui Province Patentee after: Wuhu Etec Automotive Electronics Co.,Ltd. Address before: 241000 No. 48, Yinhu North Road, Wuhu Economic and Technological Development Zone, Anhui Province Patentee before: ATECH AUTOMOTIVE (WUHU) Co.,Ltd. |