CN103758229A - Illite clay mineral environment-friendly foaming acoustic board - Google Patents
Illite clay mineral environment-friendly foaming acoustic board Download PDFInfo
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- CN103758229A CN103758229A CN201410039492.5A CN201410039492A CN103758229A CN 103758229 A CN103758229 A CN 103758229A CN 201410039492 A CN201410039492 A CN 201410039492A CN 103758229 A CN103758229 A CN 103758229A
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Abstract
The invention discloses an illite clay mineral environment-friendly foaming acoustic board. According to the technical scheme, the board is characterized in that an internally-arranged frame is placed on a die flatwise, short steel pipes in the internally-arranged frame are inserted into stand columns, illite clay composite foaming agents are adopted to be poured on the periphery of the internally-arranged frame, and then the frame is packaged to be a finished illite clay mineral environmental-friendly foaming acoustic board after standing curing treatment, roasting and cooling. The illite clay composite foaming agents are composed of raw materials such as illite clay, concave and convex stick clay powder with the air purifying function, and hydrogen peroxide, the green mixed layer clay composite foaming agents form an integrated whole body with the internally-arranged frame after being solidified, after roasting, the whole intensity, the bend-resisting capability and the actual use effect of the acoustic board are improved, the effects of sound absorption and noise pollution control can be enhanced, and the board further has the functions of heat preservation, absorption and air purifying, and is suitable for being mounting on facilities such as expressways, the underground, factories and public places.
Description
Technical field
The present invention relates to abatvoix, be specifically related to a kind of illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix.
Background technology
City noise is having a strong impact on townsfolk's normal life and health of human body, city noise mainly refers to traffic noise, factory noise, construction noise pollution and noise of social activities, the influence basin of its noise and influence degree are day by day serious, on the impact of civic living environment greatly, become one of noticeable city environmental pollution problem.
Conventionally adopt damping material to produce the products such as some abatvoixs, noise barrier, sound-absorbing net and noise damper and control noise pollution, also having some damping materials is to produce the products such as abatvoix after processing by foaming, to improve the performance of product.
The abatvoix quality of selling after foaming is in the market more crisp, and the bulk strength of abatvoix, counter-bending ability and result of use are undesirable; At abatvoix, be installed in the process on building wall, abatvoix needs on-the-spot 4 the above bolts hole that bore, not only time-consuming, increase difficulty of construction, and be easy to abatvoix be broken or shatter in when boring, after abatvoix is arranged on building wall, due to the effect of gravity, can cause the abatvoix fragmentation from building wall after boring to come off.
Illite can be converted into montmorillonite under certain condition, first forms this intergradient mineral of illite/smectite mixed layer mineral in conversion process, and the existence of illite/smectite mixed layer mineral will have influence on illitic mineralogical character and processing performance, limits its industrial applicability.
China's storage has a large amount of illite/smectite mixed layer clays, particularly the reserves of Shangsi County, Guangxi Zhuang Autonomous Region are especially big, a glance is forgotten below the sugarcane field on limit, storing more than 100 meter of dark illite/smectite mixed layer clay, but these illite/smectite mixed layer clays are seldom used in the product of actual production.
Summary of the invention
The object of the invention is to overcome weak point in prior art, a kind of illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is provided.
Illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is comprised of illite/smectite mixed layer clay compound foaming agent and built-in frame, built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, adopt illite/smectite mixed layer clay compound foaming agent to be cast in built-in frame periphery, built-in frame is embedded in the inside of illite/smectite mixed layer clay compound foaming agent completely, through standing curing processing, roasting and cooling after, be packaged as illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix finished product.
If it is stacked that two or more clay mineral structure Institutional Layers are made regular alternating layers, claim ordered, otherwise be called disorded, as illite/smectite mixed layer, green layer, her the green mixed layer etc. of deceiving people.
Illite is a kind of important nonmetallic minerals, be widely used in the industrial circles such as papermaking, cosmetics, plastics, rubber, paint, pottery, cable insulating material, but the pure illite clay rock of natural output is more rare, illite can be converted into montmorillonite under certain condition, first forms this transition clay mineral of illite/smectite mixed layer clay in conversion process.
Occurring in nature illite/smectite mixed layer clay is distributed widely in soil, rock decay shell, modern marine lake sediment, the Cenozoic to the various geologic bodies such as all kinds of sedimentary rocks of the Paleozoic Era and hydrothermal solution dyke rock, volcanic deposit thing, be cellular, half cellular and flocculence etc., with the rising of buried depth increasing and temperature and pressure, content increases, and has stronger water sensitivity; The composition of measuring illite/smectite mixed layer clay by power spectrum, essential element is silicon, aluminium, potassium, calcium and sodium.
The concave convex rod potter's clay powder with air purification function is comprised of the sticky Concave-convex clay rod of height, attapulite constant humidity amendment, natural-minerals adsorptive filter medium, cacumen biotae, aluminium silicate fiber peacekeeping polyacrylamide; there is good caking property, plasticity, thixotropy, refractoriness and heat stability; the effective hazardous substances such as formaldehyde, ammonia and benzene in absorbed air, protection of the environment and promote the healthy of people.
Attapulgite has another name called palygorskite or Palygorskite, be a kind of layer of chain structure containing Shuifu County's zeopan clay mineral, attapulgite has unique layer chain structure feature, in its structure, has crystal lattice, therefore contain the Na of non-quantitative in crystal
+, Ca
2+, Fe
3+, Al
3+, crystal is needle-like, fibrous or fiber collection shape.Attapulgite has unique dispersion, high temperature resistant, the anti-good colloidal nature such as saline and alkaline and higher adsorption capacity, and has certain plasticity and adhesion stress.
Hydrogen peroxide is commonly called as hydrogen peroxide, and outward appearance is colourless transparent liquid, is a kind of strong oxidizer, and the present invention selects mass fraction >=35% of industrial hydrogen peroxide, after mixing, can generate a large amount of bubbles with the concave convex rod potter's clay powder with air purification function.
DDAO is a kind of amphoteric surfactant, colourless transparent liquid, for weak cation surfactant, in acid medium, be cationic, in alkaline medium, be nonionic, have good thickening, antistatic, soft, foam enhancing and detergency ability, foam is abundant and stablize, the gentle excitant of character is low, has good antistatic behaviour and flexibility.
Cocounut oil acyl diethanol amine is water-soluble, has good decontamination, emulsification, foaming, steady bubble, dispersion, solubilising power.
Silicones polyethers emulsion is a kind of novel high polymer foam stabilizer, by changing intramolecule, put in order, make to arrange between surfactant bubble and bubble closely neat, thereby form fine and close inner layer film, make anti-pressure ability strong especially, can control the structural stability of air bubble liquid-membrane, make surfactant molecule in the Methodistic distribution of liquid film of bubble, give elasticity and the self-reparing capability of have good lather, thereby reach desirable especially steady bubble effect.
Polyether modified silicon oil is the organosilicon non-ionic surface active agent that adopts a kind of unique properties that polyethers and dimethyl siloxane graft copolymerization forms, and can reduce internal friction, the stress of its molecule, thereby play levelling, froth breaking for the present invention; In batching, during polyether modified silicon oil≤0.1%, be mainly the effect of playing levelling agent, be conducive to illite/smectite mixed layer clay compound foaming agent and steadily foam.While adding hydrogen peroxide in batching, expansion rate is very fast, generates a small amount of invalid macrofoam, during polyether modified silicon oil >=0.1%, plays the effect of defoamer, is conducive to eliminate this part invalid macrofoam.
The present invention is achieved by following technical proposals:
Illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is a kind of rectangular plate-shaped body, by built-in frame and illite/smectite mixed layer clay compound foaming agent, formed, in built-in frame, be designed with 4～32 short steel pipes, the endoporus of short steel pipes is the installing hole of illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix; Built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, adopt illite/smectite mixed layer clay compound foaming agent to be cast in built-in frame periphery, built-in frame is illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct after being embedded in the inside of illite/smectite mixed layer clay compound foaming agent completely; After the standing curing processing of 1～7 day, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct are taken out from mould, be transported to roasting in tunnel cave, sintering temperature is controlled at 450～750 ℃, roasting time is controlled at 3～8 hours, is packaged as illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix finished product after cooling.
Described illite/smectite mixed layer clay compound foaming agent batching is comprised of following component by weight percentage: illite/smectite mixed layer clay compound foaming agent paste 35～85%, hydrogen peroxide 2～35%, polyether modified silicon oil 0.001～5% and water 1～45%; The production method of illite/smectite mixed layer clay compound foaming agent: will stir in illite/smectite mixed layer clay compound foaming agent batching input homogenizer, the speed of mixer is controlled at 1400～1800 revs/min, mixing time is controlled at 2～30 minutes, after stirring, be illite/smectite mixed layer clay compound foaming agent, in illite/smectite mixed layer clay compound foaming agent, contain a large amount of stable intensive bubbles.
Described illite/smectite mixed layer clay compound foaming agent paste batching is comprised of following component by weight percentage: illite/smectite mixed layer clay powder 15～55%, the concave convex rod potter's clay powder 5～35% with air purification function, DDAO 0.01～25%, cocounut oil acyl diethanol amine 0.01～20%, silicones polyethers emulsion 0.01～5% and water 5～55%; The production method of illite/smectite mixed layer clay compound foaming agent paste: will stir in illite/smectite mixed layer clay compound foaming agent paste batching input low-speed mixer, the speed of mixer is controlled at 600～800 revs/min, mixing time is controlled at 2～20 minutes, after stirring for illite/smectite mixed layer clay compound foaming agent paste, generating portion bubble in illite/smectite mixed layer clay compound foaming agent paste.
Described illite/smectite mixed layer clay powder production method is: 1. will in illite/smectite mixed layer clay input mill, pulverize grain fineness≤5 millimeter; 2. will in the illite/smectite mixed layer clay input flour mill after pulverizing, be processed as illite/smectite mixed layer clay powder, grain fineness≤0.074 millimeter of illite/smectite mixed layer clay powder.
The described production method with the concave convex rod potter's clay powder of air purification function is: after (1) the batching with the concave convex rod potter's clay powder of air purification function being mixed, in input mill, pulverize, the compound particles fineness after pulverizing is less than 0.5 millimeter; (2) pulverulent mixture is added and soak water in old pond and soak the old semiproduct that are treated to, soak the old time to be controlled at 7～30 days; (3) semiproduct are inputted in vacuum-extruder and be squeezed into cylindrical strip thing, the diameter control of cylindrical strip thing is at 2～10 millimeters; (4) cylindrical strip thing is input to cement threshing ground and carries out airing, the cylindrical strip thing water content after airing is less than 15%; (5) by carrying out abrasive dust in the cylindrical strip thing input grinding machine after airing, be powder, the grain fineness of powder is less than 0.074 millimeter.
The described batching with the concave convex rod potter's clay powder of air purification function is comprised of following component by weight percentage: high sticky Concave-convex clay rod 35～60%, attapulite constant humidity amendment 10～35%, natural-minerals adsorptive filter medium 5～20%, cacumen biotae 2～15%, alumina silicate fibre 1～5% and polyacrylamide 0.1～3%.
The concave convex rod potter's clay powder with air purification function is to adopt by the inventor in " the concave convex rod potter's clay powder with air purification function " of application on February 25th, 2011, Chinese patent notice of authorization number is: CN 102173743 B, notice of authorization day: on July 25th, 2012.
The sticky Concave-convex clay rod of described height is the Concave-convex clay rod that adopts the processing technology production that improves viscosity of attapulgite clay, it is characterized in that, and from the Concave-convex clay rod of mining area exploitation, need to be through the weathering of 30～120 days; Modification processing method is: calculate by weight percentage, get the Concave-convex clay rod 94～98% after weathering, evenly add 2～6% sodium carbonate, jointly input in fermentation vat, add clear water to soak ageing, soak time is 72～120 hours; Get the Concave-convex clay rod after immersion, in input mixer, stir, and by the Concave-convex clay rod after stirring, through extruder, be extruded into thin slice, its THICKNESS CONTROL is at 0.5～2 millimeter, by Concave-convex clay rod thin slice, carry out airing, the Concave-convex clay rod thin slice after airing, its water content≤15%; Batching is calculated by weight percentage: the Concave-convex clay rod 94～98% after airing, high hydroscopic resin 0.5～5% and cellulose 0.5～3%, above-mentioned batching is stirred, and after stirring, input and in grinding machine, carry out abrasive dust, grain fineness≤0.074 millimeter.
Above-mentioned production technology is to adopt " the improving the processing technology of viscosity of attapulgite clay " of being applied on June 20th, 2005 by the inventor, and Chinese patent notice of authorization number is: CN 1317067C, notice of authorization day: on May 23rd, 2007.
Rice hulls, quick dissolved sodium silicate and the zeolite powder of described attapulite constant humidity amendment after by Concave-convex clay rod, montmorillonite, acidifying forms; The production method of attapulite constant humidity amendment is: the rice hulls after acidifying and Concave-convex clay rod and montmorillonite are uniformly mixed by batching, extrusion modification slabbing mixture, abrasive dust after airing, be uniformly mixed by batching with quick dissolved sodium silicate and zeolite powder again, be packaged as attapulite constant humidity amendment; The batching of attapulite constant humidity amendment is comprised of following component by weight percentage: the semiproduct 55～90% of attapulite constant humidity amendment, quick dissolved sodium silicate 2～8% and zeolite powder 5～40%; The half-finished batching of attapulite constant humidity amendment, is comprised of following component by weight percentage: the rice hulls 5～15% after acidifying, Concave-convex clay rod 35～55%, montmorillonite 5～15% and water 35～55%.
Aforementioned production method is to adopt " production method of attapulite constant humidity amendment " of being applied on August 30th, 2007 by the inventor, and Chinese patent notice of authorization number is: CN100528337C, notice of authorization day: on August 19th, 2009.
Zeolite, Concave-convex clay rod acidifying after, swell soil acidifying after, kieselguhr acidifying after, lava and the alumine of the batching of described natural-minerals adsorptive filter medium after by acidifying forms; The preparation method of natural-minerals adsorptive filter medium is: natural-minerals adsorptive filter medium is mixed, pulverized, sieves, is packaged as to the batching process of natural-minerals adsorptive filter medium.
The batching of natural-minerals adsorptive filter medium is comprised of following component by weight percentage: the zeolite 15～35% after acidifying, the Concave-convex clay rod 15～35% after acidifying, the swell soil 15～25% after acidifying, the kieselguhr 10～20% after acidifying, lava 5～10% and alumine 5～10%.
Natural-minerals adsorptive filter medium adopts " natural-minerals adsorptive filter medium " applied on May 30th, 2006 by the inventor, and Chinese patent notice of authorization number is: CN100502999C, notice of authorization day: on June 24th, 2009.
Described PCm is weight percentage.
Described built-in frame is a kind of rectangular steel structure frame, in built-in frame, 4～32 short steel pipes, 4～52 punching expanded metal laths and 2～42 reinforcing ribs, consists of; The upper plane of short steel pipes is processed as a kind of counter sink, between short steel pipes and short steel pipes, with punching expanded metal lath, be welded as a rectangular frame, punching expanded metal lath hole is circular opening, the horizontal center line overlaid at the horizontal center line at short steel pipes height 1/2 place and punching expanded metal lath width 1/2 place, the diagonal at height 1/2 place between short steel pipes and short steel pipes of take in rectangular frame is interface, with screw-thread steel, be welded as reinforcing rib, jointly form a built-in frame; In built-in frame, the plane of short steel pipes top counter sink consists of plane on built-in frame jointly, and short steel pipes lower flat consists of built-in frame lower plane jointly.
For the production of the separate case application of built-in frame of abatvoix utility model patent, number of patent application is: 201320579228.1, the applying date: on September 18th, 2013.
Described mould is a kind of rectangular mould, a block length square floor, a rectangle locating slot, a rectangle frame, 2 rectangle handles and 4～32 cylindrical columns, consists of; Locating slot is welded on the upper plane of die bottom plate according to the position dimension of design, column is arranged on the upper plane of die bottom plate according to the relative position size of design, frame is placed in locating slot, 2 handles are arranged on respectively middle outside frame the right and left, and the lower plane of die bottom plate is placed on vibrations workbench.
For the production of the separate case application of mould of abatvoix utility model patent, number of patent application is: 201320575991.7, the applying date: on September 17th, 2013.
In illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix, inlayed built-in frame, illite/smectite mixed layer clay compound foaming agent solidifies a rear and integrated integral body of built-in frame formation, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct, after roasting, have increased bulk strength, counter-bending ability and the practical effect of illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix greatly.
At construction site, do not need boring, directly with cross recessed countersunk head tapping screw, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is arranged on the metope of building, saving of work and time, can not cause the fragmentation from building wall of illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix to come off yet.
It is evenly fine and smooth that illite/smectite mixed layer clay compound foaming agent in illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix has the abscess that foaming capacity is strong, coefficient of foaming is high, unit volume bubble production volume large, produce, foam adventitia good toughness is difficult for broken, foam stability is good, can be for a long time froth breaking not, to reduce product surface, produce invalid bubble, improve the make rate of abscess, the effect of the mould that prevents from collapsing.
Illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix there will not be layering in casting process, and product stripping speed is fast, and finish is good, has further improved the later strength of product.
Illite/smectite mixed layer clay compound foaming agent adopts the concave convex rod potter's clay powder with air purification function for being mainly raw material; there is good caking property, plasticity, thixotropy, refractoriness and heat stability; the effective hazardous substances such as formaldehyde, ammonia and benzene in absorbed air, protection of the environment and promote the healthy of people.
Illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix not only has the effect that strengthens sound-absorbing and control noise pollution, the function that also has insulation, adsorbs and purify air.
Illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is applicable to be arranged in the facilities such as speedway, viaduct, urban light rail, subway, factory, warehouse, public place.
Accompanying drawing explanation
Fig. 1 is illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix schematic diagram, Fig. 2 is that the A-A of Fig. 1 is to view, Fig. 3 is that built-in frame lies in schematic diagram when mould is interior to be poured into a mould, and Fig. 4 is arranged on the schematic diagram on building wall by illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix.
As shown in the figure: the 1st, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix, the 2nd, built-in frame, the 3rd, illite/smectite mixed layer clay compound foaming agent, the 4th, mould, the 5th, short steel pipes, the 6th, column, the 7th, cross recessed countersunk head tapping screw, the 8th, the metope of building.
The specific embodiment
Below in conjunction with embodiment, the invention will be further described:
Illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is a kind of rectangular plate-shaped body 1, built-in frame 2 and illite/smectite mixed layer clay compound foaming agent 3, consists of, and is designed with 6 short steel pipes 5 in built-in frame 2; Built-in frame 2 is lain on mould 4, after short steel pipes 5 in built-in frame 2 inserts column 6, adopt illite/smectite mixed layer clay compound foaming agent 3 to be cast in built-in frame 2 peripheries, built-in frame 2 is illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct after being embedded in the inside of illite/smectite mixed layer clay compound foaming agent 3 completely; After the standing curing processing of 5 days, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct are taken out from mould, be transported to roasting in tunnel cave, sintering temperature is controlled at 550～650 ℃, roasting time is controlled at 5 hours, is packaged as illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix finished product after cooling.
Illite/smectite mixed layer clay compound foaming agent batching is comprised of following component by weight percentage: illite/smectite mixed layer clay compound foaming agent paste 73%, hydrogen peroxide 19.95%, polyether modified silicon oil 0.05% and water 7%; The production method of illite/smectite mixed layer clay compound foaming agent: will stir in illite/smectite mixed layer clay compound foaming agent batching input homogenizer, the speed of mixer is controlled at 1400～1800 revs/min, mixing time is controlled at 14 minutes, is illite/smectite mixed layer clay compound foaming agent after stirring.
Described illite/smectite mixed layer clay compound foaming agent paste batching is comprised of following component by weight percentage: illite/smectite mixed layer clay powder 38%, the concave convex rod potter's clay powder 22% with air purification function, DDAO 3%, cocounut oil acyl diethanol amine 2%, silicones polyethers emulsion 1% and water 34%; The production method of illite/smectite mixed layer clay compound foaming agent paste: will stir in illite/smectite mixed layer clay compound foaming agent paste batching input low-speed mixer, the speed of mixer is controlled at 600～800 revs/min, mixing time is controlled at 10 minutes, is illite/smectite mixed layer clay compound foaming agent paste after stirring.
Described illite/smectite mixed layer clay powder production method is: 1. will in illite/smectite mixed layer clay input mill, pulverize grain fineness≤5 millimeter; 2. will in the illite/smectite mixed layer clay input flour mill after pulverizing, be processed as illite/smectite mixed layer clay powder, grain fineness≤0.074 millimeter of illite/smectite mixed layer clay powder.
At construction site, directly with cross recessed countersunk head tapping screw 7, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix 1 is arranged on the metope 8 of building.
Claims (5)
1. an illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix, it is characterized in that, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix is a kind of rectangular plate-shaped body, by built-in frame and illite/smectite mixed layer clay compound foaming agent, formed, in built-in frame, be designed with 4～32 short steel pipes, the endoporus of short steel pipes is the installing hole of illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix; Built-in frame is lain on mould, after short steel pipes in built-in frame inserts column, adopt illite/smectite mixed layer clay compound foaming agent to be cast in built-in frame periphery, built-in frame is illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct after being embedded in the inside of illite/smectite mixed layer clay compound foaming agent completely; After the standing curing processing of 1～7 day, illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix semiproduct are taken out from mould, be transported to roasting in tunnel cave, sintering temperature is controlled at 450～750 ℃, roasting time is controlled at 3～8 hours, is packaged as illite/smectite mixed layer clay mineral environment-friendly foaming abatvoix finished product after cooling;
Described illite/smectite mixed layer clay compound foaming agent batching is comprised of following component by weight percentage: illite/smectite mixed layer clay compound foaming agent paste 35～85%, hydrogen peroxide 2～35%, polyether modified silicon oil 0.001～5% and water 1～45%; The production method of illite/smectite mixed layer clay compound foaming agent: will stir in illite/smectite mixed layer clay compound foaming agent batching input homogenizer, the speed of mixer is controlled at 1400～1800 revs/min, mixing time is controlled at 2～30 minutes, after stirring, be illite/smectite mixed layer clay compound foaming agent, in illite/smectite mixed layer clay compound foaming agent, contain a large amount of stable intensive bubbles;
Described illite/smectite mixed layer clay compound foaming agent paste batching is comprised of following component by weight percentage: illite/smectite mixed layer clay powder 15～55%, the concave convex rod potter's clay powder 5～35% with air purification function, DDAO 0.01～25%, cocounut oil acyl diethanol amine 0.01～20%, silicones polyethers emulsion 0.01～5% and water 5～55%; The production method of illite/smectite mixed layer clay compound foaming agent paste: will stir in illite/smectite mixed layer clay compound foaming agent paste batching input low-speed mixer, the speed of mixer is controlled at 600～800 revs/min, mixing time is controlled at 2～20 minutes, after stirring for illite/smectite mixed layer clay compound foaming agent paste, generating portion bubble in illite/smectite mixed layer clay compound foaming agent paste;
Described illite/smectite mixed layer clay powder production method is: 1. will in illite/smectite mixed layer clay input mill, pulverize grain fineness≤5 millimeter; 2. will in the illite/smectite mixed layer clay input flour mill after pulverizing, be processed as illite/smectite mixed layer clay powder, grain fineness≤0.074 millimeter of illite/smectite mixed layer clay powder.
2. the production method according to claim 1 with the concave convex rod potter's clay powder of air purification function is: it is characterized in that, (1) after the batching with the concave convex rod potter's clay powder of air purification function being mixed, in input mill, pulverize, the compound particles fineness after pulverizing is less than 0.5 millimeter; (2) pulverulent mixture is added and soak water in old pond and soak the old semiproduct that are treated to, soak the old time to be controlled at 7～30 days; (3) semiproduct are inputted in vacuum-extruder and be squeezed into cylindrical strip thing, the diameter control of cylindrical strip thing is at 2～10 millimeters; (4) cylindrical strip thing is input to cement threshing ground and carries out airing, the cylindrical strip thing water content after airing is less than 15%; (5) by carrying out abrasive dust in the cylindrical strip thing input grinding machine after airing, be powder, the grain fineness of powder is less than 0.074 millimeter; The batching with the concave convex rod potter's clay powder of air purification function is comprised of following component by weight percentage: high sticky Concave-convex clay rod 35～60%, attapulite constant humidity amendment 10～35%, natural-minerals adsorptive filter medium 5～20%, cacumen biotae 2～15%, alumina silicate fibre 1～5% and polyacrylamide 0.1～3%.
3. built-in frame is a kind of rectangular steel structure frame according to claim 1, it is characterized in that, in built-in frame, 4～32 short steel pipes, 4～52 punching expanded metal laths and 2～42 reinforcing ribs, consists of; The upper plane of short steel pipes is processed as a kind of counter sink, between short steel pipes and short steel pipes, with punching expanded metal lath, be welded as a rectangular frame, punching expanded metal lath hole is circular opening, the horizontal center line overlaid at the horizontal center line at short steel pipes height 1/2 place and punching expanded metal lath width 1/2 place, the diagonal at height 1/2 place between short steel pipes and short steel pipes of take in rectangular frame is interface, with screw-thread steel, be welded as reinforcing rib, jointly form a built-in frame; In built-in frame, the plane of short steel pipes top counter sink consists of plane on built-in frame jointly, and short steel pipes lower flat consists of built-in frame lower plane jointly.
4. mould is a kind of rectangular mould according to claim 1, it is characterized in that, a block length square floor, a rectangle locating slot, a rectangle frame, 2 rectangle handles and 4～32 cylindrical columns, consists of; Locating slot is welded on the upper plane of die bottom plate according to the position dimension of design, column is arranged on the upper plane of die bottom plate according to the relative position size of design, frame is placed in locating slot, 2 handles are arranged on respectively middle outside frame the right and left, and the lower plane of die bottom plate is placed on vibrations workbench.
5. high sticky Concave-convex clay rod is the Concave-convex clay rod that adopts the processing technology production that improves viscosity of attapulgite clay according to claim 2, it is characterized in that, and from the Concave-convex clay rod of mining area exploitation, need to be through the weathering of 30～120 days; Modification processing method is: calculate by weight percentage, get the Concave-convex clay rod 94～98% after weathering, evenly add 2～6% sodium carbonate, jointly input in fermentation vat, add clear water to soak ageing, soak time is 72～120 hours; Get the Concave-convex clay rod after immersion, in input mixer, stir, and by the Concave-convex clay rod after stirring, through extruder, be extruded into thin slice, its THICKNESS CONTROL is at 0.5～2 millimeter, by Concave-convex clay rod thin slice, carry out airing, the Concave-convex clay rod thin slice after airing, its water content≤15%; Batching is calculated by weight percentage: the Concave-convex clay rod 94～98% after airing, high hydroscopic resin 0.5～5% and cellulose 0.5～3%, above-mentioned batching is stirred, and after stirring, input and in grinding machine, carry out abrasive dust, grain fineness≤0.074 millimeter.
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| CN201410039492.5A CN103758229A (en) | 2014-01-28 | 2014-01-28 | Illite clay mineral environment-friendly foaming acoustic board |
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| CN201410039492.5A CN103758229A (en) | 2014-01-28 | 2014-01-28 | Illite clay mineral environment-friendly foaming acoustic board |
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| RU2663980C1 (en) * | 2017-11-20 | 2018-08-14 | Константин Сергеевич Дмитриев | Method of manufacturing the aerated ceramics |
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Application publication date: 20140430 |