CN103744134A - Shading array lens and manufacturing method thereof - Google Patents
Shading array lens and manufacturing method thereof Download PDFInfo
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- CN103744134A CN103744134A CN201410022498.1A CN201410022498A CN103744134A CN 103744134 A CN103744134 A CN 103744134A CN 201410022498 A CN201410022498 A CN 201410022498A CN 103744134 A CN103744134 A CN 103744134A
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- shading
- array lens
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Abstract
The invention discloses a shading array lens and a manufacturing method thereof. The shading array lens comprises a body, multiple optical effective zones and a shading zone; the body is made of plastic rubber and comprises a top surface and a bottom surface; the optical effective zones are arranged in the body and extend to the bottom surface from the top surface; light rays can pass by the optical effective zones; the shading zone is arranged in the body and surrounds and defines the optical effective zones; the shading zone comprises a carbonized layer formed by laser machining and capable of stopping the light rays; the manufacturing method comprises the steps of preparing an array lens comprising the body, the optical effective zones and the shading zone and the carbonized layer, wherein the carbonized layer is formed in the range of the shading zone by applying laser and capable of stopping the light rays. As being formed by laser applying, the carbonized layer in the shading zone is easy to position, the film thickness is easy to control, the carbonized layer is easy to form in a nonplanar zone, and the laser machining belongs to a dry manufacturing process, so the cost is reduced and the yield is improved.
Description
Technical field
The present invention relates to a kind of shading device for optical facilities, particularly relate to a kind of shading array lens and manufacture method thereof.
Background technology
Focusing on during design optical facilities blocked parasitic light to improve image quality, in the field of single lens, often applies stamping forming entity shading aperture and is installed between each eyeglass, and as TaiWan, China patent, TWI400551 discloses.Or as the method for the impression painting tool inking transfer printing shading glue body formation photomask of TaiWan, China patent TWI264556, need precision positioning and be difficult to control photomask thickness, and will be difficult to carry out impression in on-plane surface region.The and for example light shield layer method of ejection formation lens again of implanting in advance in mould of TaiWan, China patent TWI279587, is limited to the fusing point height problem of light shield layer, lens material, makes the complicated and yield of processing procedure be difficult for promoting.Or, plating in advance and establishing photomask in integral surface as TaiWan, China patent TW201339622, recycling shade irradiation remove the photoetch method of the photomask in the effective district of optics, but also need precision positioning, and photoetch belongs to the high effective district of optics of also easily damaging of wet process cost.
In the field of array lens, because size is small, if use stamping forming entity shading aperture will derive the shortcoming that between each diaphragm hole, material easily thrusts, and impression painting tool inking transfer printing shading colloid also has identical shortcoming with single lens.And or as TaiWan, China patent TW201011903, in substrate glazing, etch array Rotary-table, again in Rotary-table exterior domain coating shading colloid, after the photomask that is shaped to the effective district of array optical to be dried, make again photomask separation with substrate, and utilize array magnetic masking layer as TaiWan, China patent TW201122719 and TW201113622, use the method for photoetch on photomask, to form the effective district of array optical, but before take off patent use photoetch all belong to wet process, need precision positioning and cost high.
Therefore, how in the field of array lens, except punching press, impression and photoetch, the active demand that separately to look for a kind of method that low cost and yield are high be current industry.
Summary of the invention
The object of the present invention is to provide the shading array lens that a kind of low cost and yield are high.
A kind of shading array lens of the present invention, comprise: a body and the effective district of multiple optics, this body comprises an end face and a bottom surface, the effective district of described optics be arranged in this body and certainly this end face extend to this bottom surface, light can pass through the effective district of described optics; This shading array lens also comprises multiple shading regions, and this body is plastic cement material, and this shading region is arranged in this body and around defining the effective district of described optics, this shading region comprises a carburization zone that is formed and can be stopped light by Laser Processing.
Shading array lens of the present invention, this carburization zone is to be formed between the end face and bottom surface of this body.
Another object of the present invention is to provide the manufacture method of the shading array lens that a kind of low cost and yield are high.
The manufacture method of shading array lens of the present invention, it comprises following steps:
One, an array lens of preparation, it comprises a body, the effective district of multiple optics and a shading region, this body is plastic cement material and comprises an end face and a bottom surface, the effective district of described optics be arranged in this body and certainly this end face extend to this bottom surface, light can pass through the effective district of described optics, and this shading region is arranged in this body and around defining the effective district of described optics; And
Two, injection laser in the scope of this shading region, forms a carburization zone that can stop light in this shading region.
The manufacture method of shading array lens of the present invention, in step 2, the energy of laser focuses between the end face and bottom surface of this body, and making this carburization zone is to be formed between the end face and bottom surface of this body.
The manufacture method of shading array lens of the present invention, in step 2, the spot diameter of laser is about 0.06 ㎜.
The manufacture method of shading array lens of the present invention, in step 2, laser is continuous wave output laser.
The manufacture method of shading array lens of the present invention, in step 2, Laser output energy is 5W~30W.
Beneficial effect of the present invention is: because the carburization zone of this shading region is to be formed by injection laser, location easily and thickness easily control, the also easily moulding in on-plane surface region, and Laser Processing belongs to dryness processing procedure, can avoid the shortcoming of the expensive and low yield of wet process.
Accompanying drawing explanation
Fig. 1 is a schematic perspective view, and the preparation method's of shading array lens of the present invention preferred embodiment is described;
Fig. 2 is a schematic perspective view, and a body of this preferred embodiment, the effective district of multiple optics and a shading region are described;
Fig. 3 is a diagrammatic cross-section, and a carburization zone of this shading region of this preferred embodiment is described;
Fig. 4 is a process flow diagram, and the preferred embodiment of the manufacture method of shading array lens of the present invention is described.
Embodiment
Below in conjunction with drawings and Examples, the present invention is described in detail.
Consult Fig. 2 and Fig. 3, shading array lens 100 of the present invention comprises: body 1, the effective district 2 of multiple optics, and a shading region 3.
This body 1 is made and comprises an end face 11 and a bottom surface 12 for plastic cement material, in this preferred embodiment, the material of this body 1 is optics plastic cement, the PMMA(polymethylmethacrylate that for example material business Mitsubishi is sold), the PC-AD5503(polycarbonate that sold of material business Supreme Being people), the ZEONEX480R that sold of material business ZEONEX, or the ULTEM-1010 that sold of material business SABIC etc.
Effective district (the ClearAperture of described optics, CA) 2 be arranged in this body 1, and this end face 11 extends to this bottom surface 12 certainly, light can pass through the effective district 2 of described optics, and the face shape in the effective district 2 of each optics can be the lens of spherical lens, non-spherical lens, free-form surface lens, planar lens or other shape kinds.
Because the present invention does not need to use any shade, therefore the design of the face shape in the effective district 2 of described optics is freely unrestricted, and existing use shade can be limited to the manufacturing process of shade and only have plane or simple sphere profile, thereby limited the face shape design in the effective district 2 of described optics.
This shading region 3 is arranged in this body 1 and around defining the effective district 2 of described optics, this shading region 3 comprises a carburization zone 31 that is processed to form and can be stopped light by laser 4, carbonization is to make non-carbon component in compound as hydrogen, oxygen, a kind of thermal treatment that nitrogen etc. are whole or large portion vapors away, in this preferred embodiment, this carburization zone 31 is to be formed between the end face 11 and bottom surface 12 of this body 1, because this carburization zone 31 is formed in the inside of this body 1, this carburization zone 31 thereby there is adeciduate advantage, in addition, the end face 11 that also can keep this body 1 is smooth with bottom surface 12, and can closely be close to while contributing to follow-up installation assembly.
It is worth mentioning that, as long as change the degree of depth that laser 4 energy focus on, this carburization zone 31 also can be formed on the end face 11, bottom surface 12 of this body.
Coordinate and consult Fig. 1, Fig. 2 and Fig. 4, the preferred embodiment of the manufacture method of shading array lens 100 of the present invention, sequentially comprises following steps:
Step 601: first, prepare an array lens 100 ', this array lens 100 ' has this body 1, the effective district 2 of described optics and this shading region 3, and now this shading region 3 is still not yet formed with this carburization zone 31.
Step 602: then, injection laser 4 in the scope of this shading region 3, forms this carburization zone 31 that can stop light in this shading region 3, and this array lens 100 ' is processed to form to this shading array lens 100.The degree of depth focusing on due to laser 4 energy is to control to focus between the end face 11 and bottom surface 12 of this body 1, and therefore can make this carburization zone 31 is to be formed between the end face 11 and bottom surface 12 of this body 1.
In this preferred embodiment, luminous point 5 diameters of laser 4 are about 0.06 ㎜, and output energy is 5W~30W, be preferably 30W, and laser 4 is continuous wave output laser, by controlling size, the depth of focus, the output energy of laser 4 luminous points 5, can form this good carburization zone 31 of quality.
In sum, effect of the present invention is:
One, compared to existing stamping forming entity shading aperture easily because of the small shortcoming thrusting of size between the effective district 2 of described optics, these carburization zone 31 Stability Analysis of Structures that the present invention uses laser 4 to be processed to form, and luminous point 5 diameters of laser 4 are about 0.06 ㎜, output energy is 30W, is more applicable for minute sized shading array lens 100.
Two, compared to existing impression, be coated with tool inking transfer printing shading colloid, there is necessary precision positioning, photomask thickness and be difficult to control, in on-plane surface region, will be difficult to the shortcomings such as impression, the present invention uses laser 4 processing to be more prone to location, and easily control this carburization zone 31 that forms thickness homogeneous, and because the depth of focus of laser 4 is easy to adjust, therefore can be suitable for this carburization zone 31 that is processed to form in on-plane surface region.
Three, in existing mould, implant in advance the light shield layer method of ejection formation lens again, penetrate material melting point difference, process temperatures difference, make processing procedure complexity, cost is high and yield is low, and the present invention uses laser 4 processing can simplify processing procedure, reduce costs, improve yield.
Four, compared to the whole bag of tricks of existing use photoetch, all belong to wet process, and have, necessary precision positioning, man-hour are long, high in cost of production shortcoming, the present invention uses laser 4 to belong to dry process, aforesaid drawbacks can be improved, and the effective district 2 of optics described in the material damage in the various wet process of photoetch can be avoided.
Claims (7)
1. a shading array lens, comprises: a body and the effective district of multiple optics, this body comprises an end face and a bottom surface, the effective district of described optics be arranged in this body and certainly this end face extend to this bottom surface, light can pass through the effective district of described optics; It is characterized in that: this shading array lens also comprises multiple shading regions, this body is plastic cement material, and this shading region is arranged in this body and around defining the effective district of described optics, this shading region comprises a carburization zone that is formed and can be stopped light by Laser Processing.
2. shading array lens as claimed in claim 1, is characterized in that: this carburization zone is to be formed between the end face and bottom surface of this body.
3. a manufacture method for shading array lens, is characterized in that comprising following steps:
One, an array lens of preparation, it comprises a body, the effective district of multiple optics and a shading region, this body is plastic cement material and comprises an end face and a bottom surface, the effective district of described optics be arranged in this body and certainly this end face extend to this bottom surface, light can pass through the effective district of described optics, and this shading region is arranged in this body and around defining the effective district of described optics; And
Two, injection laser in the scope of this shading region, forms a carburization zone that can stop light in this shading region.
4. the manufacture method of shading array lens as claimed in claim 3, is characterized in that: in step 2, the energy of laser focuses between the end face and bottom surface of this body, and making this carburization zone is to be formed between the end face and bottom surface of this body.
5. the manufacture method of shading array lens as claimed in claim 3, is characterized in that: in step 2, the spot diameter of laser is about 0.06 ㎜.
6. the manufacture method of shading array lens as claimed in claim 3, is characterized in that: in step 2, laser is continuous wave output laser.
7. the manufacture method of shading array lens as claimed in claim 6, is characterized in that: in step 2, Laser output energy is 5W~30W.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108775547A (en) * | 2018-07-25 | 2018-11-09 | 华域视觉科技(上海)有限公司 | A kind of lighting display device |
CN109856708A (en) * | 2018-12-30 | 2019-06-07 | 瑞声科技(新加坡)有限公司 | Eyeglass frosting process |
CN110524116A (en) * | 2019-08-29 | 2019-12-03 | 辽宁中蓝电子科技有限公司 | A kind of mobile phone camera lens that promoted disappears the laser texturing method of veiling glare performance |
CN113841063A (en) * | 2020-04-08 | 2021-12-24 | 深圳市大疆创新科技有限公司 | Optical device, detection method of optical device, laser radar, and mobile device |
CN113873816A (en) * | 2021-09-15 | 2021-12-31 | 武汉华星光电半导体显示技术有限公司 | Cover plate and preparation method thereof |
CN117358926A (en) * | 2023-12-05 | 2024-01-09 | 天津大学 | Preparation method of germanium diaphragm array and light field imaging system |
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US5208698A (en) * | 1990-12-19 | 1993-05-04 | The Mitre Corporation | Optically-neutral laser shield |
JP2001330709A (en) * | 2000-05-24 | 2001-11-30 | Dainippon Ink & Chem Inc | Microlens array integrated with shading part and method for forming shading film |
JP2006091164A (en) * | 2004-09-21 | 2006-04-06 | Dainippon Printing Co Ltd | Manufacturing method of lens sheet having light-shading strip, lens sheet, and screen |
CN1809765A (en) * | 2003-06-19 | 2006-07-26 | 日本板硝子株式会社 | Resin optical component and process for producing the same |
CN1834696A (en) * | 2004-12-14 | 2006-09-20 | Lg电子株式会社 | Microlens array sheet using mems and manufacturing method thereof |
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2014
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Patent Citations (5)
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US5208698A (en) * | 1990-12-19 | 1993-05-04 | The Mitre Corporation | Optically-neutral laser shield |
JP2001330709A (en) * | 2000-05-24 | 2001-11-30 | Dainippon Ink & Chem Inc | Microlens array integrated with shading part and method for forming shading film |
CN1809765A (en) * | 2003-06-19 | 2006-07-26 | 日本板硝子株式会社 | Resin optical component and process for producing the same |
JP2006091164A (en) * | 2004-09-21 | 2006-04-06 | Dainippon Printing Co Ltd | Manufacturing method of lens sheet having light-shading strip, lens sheet, and screen |
CN1834696A (en) * | 2004-12-14 | 2006-09-20 | Lg电子株式会社 | Microlens array sheet using mems and manufacturing method thereof |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108775547A (en) * | 2018-07-25 | 2018-11-09 | 华域视觉科技(上海)有限公司 | A kind of lighting display device |
CN108775547B (en) * | 2018-07-25 | 2024-06-04 | 华域视觉科技(上海)有限公司 | Lighting display device |
CN109856708A (en) * | 2018-12-30 | 2019-06-07 | 瑞声科技(新加坡)有限公司 | Eyeglass frosting process |
CN110524116A (en) * | 2019-08-29 | 2019-12-03 | 辽宁中蓝电子科技有限公司 | A kind of mobile phone camera lens that promoted disappears the laser texturing method of veiling glare performance |
CN110524116B (en) * | 2019-08-29 | 2024-05-07 | 辽宁中蓝光电科技有限公司 | Laser texturing method for improving stray light eliminating performance of lens for mobile phone |
CN113841063A (en) * | 2020-04-08 | 2021-12-24 | 深圳市大疆创新科技有限公司 | Optical device, detection method of optical device, laser radar, and mobile device |
CN113873816A (en) * | 2021-09-15 | 2021-12-31 | 武汉华星光电半导体显示技术有限公司 | Cover plate and preparation method thereof |
CN117358926A (en) * | 2023-12-05 | 2024-01-09 | 天津大学 | Preparation method of germanium diaphragm array and light field imaging system |
CN117358926B (en) * | 2023-12-05 | 2024-02-13 | 天津大学 | Preparation method of germanium diaphragm array and light field imaging system |
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Application publication date: 20140423 |