CN103740906B - Automatic quenching and tempering device - Google Patents
Automatic quenching and tempering device Download PDFInfo
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- CN103740906B CN103740906B CN201410032814.3A CN201410032814A CN103740906B CN 103740906 B CN103740906 B CN 103740906B CN 201410032814 A CN201410032814 A CN 201410032814A CN 103740906 B CN103740906 B CN 103740906B
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- tempering
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- rotary disk
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Abstract
The invention provides a kind of quenching and tempering device automatically, comprise support, six-working position rotary assembling device, automatic liquid-spraying device and Q-tempering lifting device; Wherein, six-working position rotary assembling device comprises base plate, rotary disk basement, rotating disk and lower top, cushion block is provided with between rotary disk basement and base plate, turntable shaft is provided with between rotating disk and rotary disk basement, one end of turntable shaft extends to the below of rotary disk basement, the other end of rotating shaft is fixed on the top of rotating disk, and the top of rotating disk is provided with multiple lower top.This automatic quenching and tempering special plane rotates flexibly, and not stuck, well heater is quick for installation, durable in use; This number of devices Ore-controlling Role and six stations, level of automation is high, and workman's lifting workpiece is convenient, and a people can operate two to three lathes, has greatly saved labor cost; After first station quenching, the tempering at once of the second station, substantially reduce the waiting time between quenching and tempering, decrease product cracking phenomena, quality product is greatly improved.
Description
Technical field
The invention belongs to workpiece quenching tempering field of mechanical technique.
Background technology
Motorcycle crank neck of bent axle cylindrical, when processing and heat treatment, is undertaken whole workpiece quenching, low-temperaturetempering etc., causes neck of bent axle cylindrical hardness excessive, undesirable, needs multiaxis neck cylindrical to carry out high tempering, to reach the hardness requirement of this part.Existing operationally easily stuck, strike sparks, be not durable.
Summary of the invention
For above-mentioned defect and the problem of prior art, the object of the invention there is provided a kind of rotation flexibly, and not stuck, well heater is quick for installation, does not strike sparks, long-lived automatic quenching and tempering device.
In order to achieve the above object, the invention provides following technical scheme:
A kind of quenching and tempering device automatically, comprises support, spinning device, automatic liquid-spraying device and lifting device; Wherein, six-working position rotary assembling device comprises base plate, rotary disk basement, rotating disk and lower top, cushion block is provided with between rotary disk basement and base plate, turntable shaft is provided with between rotating disk and rotary disk basement, one end of turntable shaft extends to the below of rotary disk basement, the other end of rotating shaft is fixed on the top of rotating disk, and the top of rotating disk is provided with multiple lower top;
Lifting device comprises quenching coil lifting device and tempering lifting device, quenching coil lifting device comprises tooth bar, the upper end of tooth bar is provided with the first web plate and the second web plate, lower end is provided with taper roller bearing, taper roller bearing is fixed by top chock, taper roller bearing is also provided with induction hold assembly, and induction hold assembly is controlled by induction adjustable plate; The top of the second web plate is provided with the first induction coil and the second induction coil;
Tempering lifting device comprises cylinder and upper top, and wherein, cylinder to be toply connected with upper by upper top handle, is also provided with tail spindle between upper top and upper top handle;
Automatic liquid-spraying device is arranged on the below of support.
Further, automatic liquid-spraying device comprises sparge pipe and bin.
Further, automatic quenching and tempering device also comprises housing, and this housing is controlled by PLC control system.
Further, automatic quenching and tempering device also comprises error prevention device.
The invention has the beneficial effects as follows, because automatic quenching and tempering device of the present invention is elegant in appearance, firmly solid, water-tight, do not dabble, long-term and medium contact component select stainless material to make, and do not corrode, durable in use.Rotation system controls accurately, and electrodeless adjustable, upper and lower top right alignment is less than or equal to 0.2MM.Rotate flexibly, not stuck, well heater is quick for installation, does not strike sparks, durable in use, the quenchant water yield, and hydraulic pressure can manual regulation, and frequency converter is durable in use.This number of devices Ore-controlling Role and six stations, level of automation is high, and workman's lifting workpiece is convenient, and a people can operate two to three lathes, has greatly saved labor cost; After first station quenching, the tempering at once of the second station, substantially reduce the waiting time between quenching and tempering, decrease product cracking phenomena, quality product is greatly improved.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the six-working position rotary assembling device structural representation of new type auto quenching and tempering device of the present invention.
Fig. 2 is the lifting device structure schematic diagram of new type auto quenching and tempering device of the present invention.
Embodiment
Below in conjunction with accompanying drawing of the present invention, be clearly and completely described technical scheme of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the automatic quenching and tempering device of one disclosed by the invention, comprises support, spinning device 1, automatic liquid-spraying device and lifting device 2; Wherein, six-working position rotary assembling device 1 comprises base plate 11, rotary disk basement 12, rotating disk 13 and lower top 14, cushion block 15 is provided with between rotary disk basement 12 and base plate 11, turntable shaft 16 is provided with between rotating disk 13 and rotary disk basement 12, one end of turntable shaft 16 extends to the below of rotary disk basement 12, the other end of turntable shaft 16 is fixed on the top of rotating disk 13, and the top of rotating disk 13 is provided with multiple lower top 14;
Lifting device 2 comprises quenching coil lifting device 21 and tempering lifting device 22, quenching coil lifting device comprises tooth bar, the upper end of tooth bar is provided with the first web plate and the second web plate, lower end is provided with taper roller bearing, taper roller bearing is fixed by top chock, taper roller bearing is also provided with induction hold assembly, and induction hold assembly is controlled by induction adjustable plate; The top of the second web plate is provided with the first induction coil and the second induction coil;
Tempering lifting device comprises cylinder and upper top, and wherein, cylinder to be toply connected with upper by upper top handle, is also provided with tail spindle between upper top and upper top handle; Automatic liquid-spraying device is arranged on the below of support; Automatic quenching and tempering device of the present invention is firmly solid, water-tight, does not dabble, and long-term and medium contact component select stainless material to make, and do not corrode, durable in use; Rotation system controls accurately, and electrodeless adjustable, upper and lower top right alignment is less than or equal to 0.2MM; Rotate flexibly, not stuck, well heater is quick for installation, does not strike sparks, durable in use, the quenchant water yield, and hydraulic pressure can manual regulation, and frequency converter is durable in use.
In preferred technical scheme, automatic liquid-spraying device comprises sparge pipe and bin.
In preferred technical scheme, automatic quenching and tempering device also comprises housing, and this housing is controlled by PLC control system, simple to operate, and a key startup and automatic quenching capable of circulation, save the start time needed for each workpiece.
In preferred technical scheme, automatic quenching and tempering device also comprises error prevention device, does not heat, non rotating, do not spray water when room, saves time and electric power, also can prevent equipment failure, and the workpiece that Q-tempering has completed prevents from again being repeated quenching.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should described be as the criterion with the protection domain of claim.
Claims (4)
1. an automatic quenching and tempering device, comprise support, spinning device, automatic liquid-spraying device and lifting device, it is characterized in that, six-working position rotary assembling device comprises base plate, rotary disk basement, rotating disk and lower top, be provided with cushion block between rotary disk basement and base plate, be provided with turntable shaft between rotating disk and rotary disk basement, one end of turntable shaft extends to the below of rotary disk basement, the other end of rotating shaft is fixed on the top of rotating disk, and the top of rotating disk is provided with multiple lower top;
Lifting device comprises quenching coil lifting device and tempering lifting device, quenching coil lifting device comprises tooth bar, the upper end of tooth bar is provided with the first web plate and the second web plate, lower end is provided with taper roller bearing, taper roller bearing is fixed by top chock, taper roller bearing is also provided with induction hold assembly, and induction hold assembly is controlled by induction adjustable plate; The top of the second web plate is provided with the first induction coil and the second induction coil;
Tempering lifting device comprises cylinder and upper top, and wherein, cylinder to be toply connected with upper by upper top handle, is also provided with tail spindle between upper top and upper top handle;
Automatic liquid-spraying device is arranged on the below of support.
2. automatic quenching and tempering device according to claim 1, it is characterized in that, automatic liquid-spraying device comprises sparge pipe and bin.
3. automatic quenching and tempering device according to claim 1, is characterized in that, automatic quenching and tempering device also comprises housing, and this housing is controlled by PLC control system.
4. automatic quenching and tempering device according to claim 1, is characterized in that, automatic quenching and tempering device also comprises error prevention device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410032814.3A CN103740906B (en) | 2014-01-24 | 2014-01-24 | Automatic quenching and tempering device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410032814.3A CN103740906B (en) | 2014-01-24 | 2014-01-24 | Automatic quenching and tempering device |
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CN103740906A CN103740906A (en) | 2014-04-23 |
CN103740906B true CN103740906B (en) | 2016-03-30 |
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CN201410032814.3A Expired - Fee Related CN103740906B (en) | 2014-01-24 | 2014-01-24 | Automatic quenching and tempering device |
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Families Citing this family (3)
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CN104400662B (en) * | 2014-11-28 | 2017-09-15 | 济南大学 | A kind of high ferro train wheel shot peening strengthening device |
CN113088645B (en) * | 2021-04-07 | 2021-12-24 | 华茂机械(肇庆)有限公司 | Four-station turntable clamping mechanism of numerical control quenching machine |
CN113621767B (en) * | 2021-08-19 | 2023-04-28 | 十堰高周波科工贸有限公司 | Intelligent heat treatment production line |
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CN101109039B (en) * | 2007-08-31 | 2010-06-09 | 西安重型机械研究所 | Rotation lifting mechanism in steel tube quenching device and steel tube quenching method |
CN102382953B (en) * | 2011-09-30 | 2013-03-13 | 安徽明雁齿轮有限公司 | Rotary lifting-type gear sleeve automatic high frequency quenching device |
CN102719631B (en) * | 2012-06-13 | 2013-09-04 | 淮海工业集团有限公司 | Numerical control machine tool capable of quenching and tempering simultaneously at high frequency |
CN203360514U (en) * | 2013-06-27 | 2013-12-25 | 上饶中材机械有限公司 | Dual-shaft medium-frequency quenching device |
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