CN103739276A - Wear-resistant brick and preparation method thereof - Google Patents
Wear-resistant brick and preparation method thereof Download PDFInfo
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- CN103739276A CN103739276A CN201310666758.4A CN201310666758A CN103739276A CN 103739276 A CN103739276 A CN 103739276A CN 201310666758 A CN201310666758 A CN 201310666758A CN 103739276 A CN103739276 A CN 103739276A
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- polishing slag
- wear
- resistant brick
- brick
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Abstract
The invention discloses a wear resistant-resistant brick produced by use of polishing slag as a raw material, and a preparation method thereof. The wear-resistant brick comprises the following components: by weight, 20%-26% of the polishing slag, 15%-20% of medium temperature potassium sodium sand, 14.5%-20% of high temperature sand, 25%-35% of black and white clay, 3%-5% of talc particles and 12%-18% of other waste materials. The preparation method makes full use of the polishing slag to produce environmental-friendly and green ceramic products, and can also effectively digest and save the waste polishing slag, the environment is protected, the physicochemical properties of the produced wear-resistant brick are basically equivalent to that of a conventional product, the produced wear-resistant brick can meet the needs of production and application, and the cost of production can be greatly reduced.
Description
Technical field
The invention belongs to ceramic field, be specifically related to a kind of abrasive brick and preparation method thereof.
Background technology
Along with the development of ceramic industry, the demand of china clay is grown with each passing day.Pottery Mineral resources are Nonrenewable resources, because china clay is used in a large amount of exploitations for a long time, cause higher-grade high quality raw material day by day exhausted.Along with the raising of people's living standard and the enhancing of environmental consciousness, take environmental protection, energy-conservation as basic ceramic product is to harmonious development, improve the comprehensive utilization ratio of resource, turn waste into wealth, become the trend of ceramic industry future development.
, all there are serious problems: in product, resource utilization is low, waste is serious, utilization of waste material is inadequate in most domestic ceramic industry at present, and environmental protection consciousness lacks.Production of Ceramics scale becomes and to make greatly ceramic industry become large fund, large output, the industry of transportation and high flow rate, high energy consumption, high pollution greatly, causes production cost increasingly to increase.Approximately 200,000,000 tons of the annual natural mineral resources consuming of ceramic industry, and the ceramic waste material of annual discharge is up to 1,800 ten thousand tons, accounts for 9% of Mineral resources.
In polished tile manufacturing enterprise, polished waste material accounts for major portion.If can make full use of polishing slag, can not only produce the ceramic of environmental protection, green, the polishing slag of can also effectively dissolving, protection of the environment.
Summary of the invention
In order fully to turn waste into wealth, utilize the polished waste material of polished tile enterprise to produce ceramic tile, the invention provides a kind of polishing slag that utilizes as abrasive brick of raw material production and preparation method thereof.
The technical solution adopted for the present invention to solve the technical problems is:
An abrasive brick, composed of the following components by weight percentage: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%.
Described other waste material is the mixture of useless porcelain powder, squeezing slurry mud and useless embryo.
Described useless porcelain powder is the powder raw material of recycling gained after defective products ceramic tile is pulverized, and described squeezing is starched mud for four limit sizes of finished product abrasive brick are carried out to revised rim charge mud shape thing after treatment, the defective products that described useless embryo is stock.The input of these several components can realize the utilization of waste material in production process, reduces costs, and concrete blending ratio can suitably be mixed according to actual product needed.
Described polishing slag is composed of the following components by weight percentage: SiO
275.62%, Al
2o
315.5%, MgO1.31%, CaO0.3%, Fe
2o
30.65%, TiO
20.09%, K
2o2.06%, Na
2o2.87%, loss on ignition 1.6%.Polishing slag, from composition, can substitute the effect of stone flour in formula.
A manufacture method for above-mentioned abrasive brick, comprises following steps: raw material is weighed by weight, ball milling, and stock tank homogenizing, spray drying granulation, batch mixing, presses pressed machine brick, and roller way drying kiln is dry, glaze spraying, gets rid of glaze, stamp, and roller way kiln burns till, and obtains finished product.
The temperature that described roller way kiln high temperature burns till is 1190 ℃-1210 ℃.
The invention has the beneficial effects as follows: (1) makes full use of polishing slag and produces environmental protection, green ceramic goods the polishing slag of can also effectively dissolving, protection of the environment.(2) its physicochemical property of abrasive brick product of producing is basic suitable with convention amount product, can meet and produce and application needs.(3) in formula, use 20% polishing slag, 30 yuan of siccative cost savings per ton, calculate by 300*300 specification product 26000 ㎡/sky/bar kiln, and every production line can reduce costs 4,300,000 left and right every year, brings great economic benefit.
Embodiment
Below in conjunction with specific embodiment, further set forth the present invention.
Embodiment 1
An abrasive brick, composed of the following components by weight percentage: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%.
Described polishing slag is composed of the following components by weight percentage: SiO
275.62%, Al
2o
315.5%, MgO1.31%, CaO0.3%, Fe
2o
30.65%, TiO
20.09%, K
2o2.06%, Na
2o2.87%, loss on ignition 1.6%.
The pilot-scale experiment of the said products is as follows.
1 size performance
| Flow velocity | Proportion | Moisture content | Fineness | During ball |
| 49″ | 1.73 | 33.2% | 6.1% | 5h |
2, properties of powder
| Moisture content | Unit weight | 30 orders | 40 orders | 80 orders | 120 orders | 250 orders |
| 7.1% | 0.90 | 7% | 29% | 56.9% | 4% | 1.5% |
3, product performance
As can be seen from the above table, the abrasive brick product of embodiments of the invention gained, its physicochemical property is basic suitable with convention amount product, can meet and produce and application needs.
Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.After having read the content of the present invention's instruction, those skilled in the art can do various conversion or modification to the present invention with any same or similar means, within these equivalent form of values fall into protection scope of the present invention equally.
Claims (4)
1. an abrasive brick, is characterized in that composed of the following components by weight percentage: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%.
2. abrasive brick according to claim 1, is characterized in that: described polishing slag is composed of the following components by weight percentage: SiO
275.62%, Al
2o
315.5%, MgO1.31%, CaO0.3%, Fe
2o
30.65%, TiO
20.09%, K
2o 2.06%, Na
2o2.87%, loss on ignition 1.6%.
3. a manufacture method for the abrasive brick of claim 1, is characterized in that comprising following steps: raw material is weighed by weight, ball milling, stock tank homogenizing, spray drying granulation, batch mixing, presses pressed machine brick, and roller way drying kiln is dry, glaze spraying, get rid of glaze, stamp, roller way kiln burns till, and obtains finished product.
4. method according to claim 3, is characterized in that: the temperature that described roller way kiln high temperature burns till is 1190 ℃-1210 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310666758.4A CN103739276B (en) | 2013-12-09 | 2013-12-09 | A kind of abrasive brick and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310666758.4A CN103739276B (en) | 2013-12-09 | 2013-12-09 | A kind of abrasive brick and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103739276A true CN103739276A (en) | 2014-04-23 |
| CN103739276B CN103739276B (en) | 2015-10-28 |
Family
ID=50496368
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310666758.4A Expired - Fee Related CN103739276B (en) | 2013-12-09 | 2013-12-09 | A kind of abrasive brick and preparation method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN103739276B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103992071A (en) * | 2014-05-29 | 2014-08-20 | 汕头市保源节能建材与装备制造科技有限公司 | Fabrication process for producing concrete brick by using polished tile waste residue |
| CN106630938A (en) * | 2016-11-15 | 2017-05-10 | 广东荣高陶瓷有限公司 | High-strength ceramic floor tile and preparation method thereof |
| CN107555952A (en) * | 2017-09-18 | 2018-01-09 | 广东博华陶瓷有限公司 | A kind of production technology of environment protection interior wall Ceramic Tiles |
| CN109053170A (en) * | 2018-08-23 | 2018-12-21 | 广西皇宝瓷业有限公司 | A kind of nano magnesia ceramics and preparation method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
-
2013
- 2013-12-09 CN CN201310666758.4A patent/CN103739276B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103992071A (en) * | 2014-05-29 | 2014-08-20 | 汕头市保源节能建材与装备制造科技有限公司 | Fabrication process for producing concrete brick by using polished tile waste residue |
| CN103992071B (en) * | 2014-05-29 | 2015-07-15 | 汕头市保源节能建材与装备制造科技有限公司 | Fabrication process for producing concrete brick by using polished tile waste residue |
| CN106630938A (en) * | 2016-11-15 | 2017-05-10 | 广东荣高陶瓷有限公司 | High-strength ceramic floor tile and preparation method thereof |
| CN107555952A (en) * | 2017-09-18 | 2018-01-09 | 广东博华陶瓷有限公司 | A kind of production technology of environment protection interior wall Ceramic Tiles |
| CN109053170A (en) * | 2018-08-23 | 2018-12-21 | 广西皇宝瓷业有限公司 | A kind of nano magnesia ceramics and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| CN103739276B (en) | 2015-10-28 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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Granted publication date: 20151028 Termination date: 20191209 |