CN103738550A - Thin-wall light material piling method and device - Google Patents
Thin-wall light material piling method and device Download PDFInfo
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- CN103738550A CN103738550A CN201410004105.4A CN201410004105A CN103738550A CN 103738550 A CN103738550 A CN 103738550A CN 201410004105 A CN201410004105 A CN 201410004105A CN 103738550 A CN103738550 A CN 103738550A
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Abstract
The invention discloses a thin-wall light material piling method and device. First, a material to be piled is paved on a platform flat, and a rolling core with negative static is arranged at one end of the material to be piled and approaches the material to be piled gradually. When one end of the material to be piled is absorbed on the rolling core, the material to be piled is wound on the rolling core along with the rotation of the rolling core. Then the rolling core approaches the next material to be piled, and multi-time overlaid winding is repeated till the material wound on the rolling core reaches the certain thickness. Piling is conducted through a static principle, a reel close to solid is formed, later-period packaging and transportation can be greatly facilitated, and the size is obviously reduced. Meanwhile, an overlaid portion is arranged between the piled materials. During use, after one material is withdrawn, the other end is exposed, and next time of withdrawing is facilitated. The working efficiency is high, and the method and device is applicable to products large in quantity and light in mass like disposable gloves.
Description
Technical field
This scheme relates to stacking (products such as disposable Thin film glove, footmuff, headgear) field, the specifically a kind of light material stacks method of thin-walled and stack device of light thin-wall material.
Background technology
At present relatively backward to the fold stack packing technique of the light material of some thin-walleds, as disposable glove or the erose article such as bathing cap or disposable foot cover, substantially be all to reduce after volume by being manually stacked into definite shape, being sent to next packing link, waste a large amount of manpower and materials.
The light folding of material Stack Technology of existing thin-walled is in order to reduce packaging volume, folding then stacking separately to thin-walled material, also has and uses mechanical equipment to carry out operation, and more complicated, expensive but the stacking machine of this class requires, cost is higher; In independent folding process, move loaded down with trivial detailsly, consume plenty of time and energy, inefficiency, this has also improved productive costs.
Summary of the invention
In order to solve the deficiencies in the prior art, the object of the present invention is to provide the method for the light material of a kind of stacking thin-walled, more existing stacking method has improved stacking efficiency greatly, and stacking machine is simple in structure.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of light material stacks method of thin-walled, is characterized in that, comprises the steps:
Step 1, will treat that stacking material is laid on a platform,
Step 3, volume core is treated stacking material near next, and repeats step 1 and step 2, and makes this treat that stacking material is wrapped in the outside of a material on volume core,
Also comprise that one to being wound around volume core after the material step of packing of pack.
The light material stacks device of a kind of thin-walled, is characterized in that, comprises
Belt conveyor, for carrying the described belt conveyor for the treatment of stacking material at the uniform velocity to move to a direction,
Volume core, described volume core is across belt conveyor and be placed in the top of belt conveyor,
Door-shaped frame, described door-shaped frame crossbearer is above belt conveyor, and the crossbeam downside at door-shaped frame is installed a flat board, and between described flat board and crossbeam, be provided with and drive dull and stereotyped driving and the guiding mechanism of motion along the vertical direction, and on flat board, be provided with for the volume core two ends rotating shaft and the dead axle that carry out quick clamping, and described rotating shaft is imput shaft;
Electrostatic generator, described electrostatic generator imports static to the material on volume core or load-transfer device.
Described active rotating shaft is electric main shaft.
Described driving and guiding mechanism are be arranged on leading screw, the guidepost between flat board and crossbeam and be arranged on crossbeam for driving the stepping motor of leading screw autobiography.
Between described volume core one end and active rotating shaft, by the quick clamping of square Interface realization, the described volume core other end holds out against structure by taper and quick clamping is carried out in another rotating shaft.
Described taper jacking mechanism refers to: at rotating shaft core place, be provided with a pin-and-hole, in pin-and-hole, be provided with a magnet pin, and in rotating shaft, being provided with one can make magnet pin along pin-and-hole, produce the electromagnetic component of displacement by conversion magnetic field, and the corresponding end of described volume core is provided with and second pin-and-hole corresponding with magnet pin.
Also comprise a clamping volume core the manipulator of changing, described manipulator is placed in a side of belt conveyor.
The invention has the beneficial effects as follows: utilize the stacking material of the method to form one and approach solid reel, can facilitate greatly packing and the transportation in later stage, volume compression is obvious.
Equipment is simple and practical simultaneously, is easy to realize.Stacking material has intersection each other, and during use, after extracting one out, also expose the end of another one, and extract convenient next time.
Work efficiency is high, can meet that disposable glove equivalent is large, the products characteristics of light weight.
Accompanying drawing explanation
Fig. 1 is principle schematic of the present invention.
Fig. 2 is material stacking schematic diagram on volume core.
Fig. 3 is the block diagram of device.
Fig. 4 is the structural representation that framework omits belt conveyor.
Fig. 5 is the full sectional view in Fig. 3.
Fig. 6 is the working state figure of Fig. 5.
In figure: 1 belt conveyor, 2 door-shaped frames, 21 flat boards, 22 leading screws, 23 guideposts, 24 stepping motors, 25 screw collars, 26 risers, 3 active rotating shafts, 31 slots, 4 volume cores, 41 square protrusion, 42 second pin-and-holes, 5 dead axles, 51 magnet pins, 52 electromagnetic components, the disposable Thin film glove of A.
The specific embodiment
As shown in Figures 1 to 6, the light material stacks device of a kind of thin-walled, comprises belt conveyor, volume core and drives the mechanism of rolling up core rotation and up-and-down movement.
Belt conveyor 1, belt conveyor 1 is wrapped in plastic band or the grid bag on transfer roller for two ends, and transfer roller has by motor and drives, on the upper driving surface of belt conveyor, tiling treats that stacking disposable Thin film glove A(is hereinafter to be referred as material in order).Carrying treats that the belt conveyor of stacking material is at the uniform velocity to move to a direction.
Welded door-shaped frame 2, for shaped steel section bar, door-shaped frame 2 crossbearers are above belt conveyor 1, and at the crossbeam downside of door-shaped frame, one flat board 21 is installed, described driving and guiding mechanism are the leading screw 22 being arranged between flat board 21 and crossbeam, guidepost 23 and being arranged on crossbeam for driving the stepping motor 24 of leading screw autobiography, wherein the lower end of leading screw 22 is connected with dull and stereotyped 21 by movable joint, the middle part of leading screw 22 coordinates with the screw collar 25 on crossbeam, between screw collar 25 and motor output shaft, by Timing Belt, be connected, action by motor can drive dull and stereotyped motion on above-below direction.
Both sides dull and stereotyped 21 are respectively equipped with a riser 26, the active rotating shaft 3 of a horizontality is installed on a riser 26 therein, this active rotating shaft 3 is an electric main shaft, the mouth of this electricity main shaft is provided with a square slot 31, corresponding one end at volume core 4 is provided with a square protrusion 41, forms rapid card connection interface between the two.On another riser, fix a dead axle 5, should be provided with a pin-and-hole at place, dead axle axle center, in pin-and-hole, be equipped with a magnet pin 51, and in dead axle 5, being provided with one can make magnet pin along pin-and-hole, produce the electromagnetic component 52 of displacement by conversion magnetic field, after this energising, produce magnetic, and can change the polarity in magnetic field by changing sense of current, and then the axial motion of controlling magnet pin 51, lean out or regain, in the volume corresponding end of core 4, be provided with second pin-and-hole 42 corresponding with magnet pin, the second pin-and-hole is conical bore, between dead axle and volume core, form taper jacking mechanism like this.
Above-mentioned taper jacking mechanism and square rapid card connection interface are used in conjunction with, and can realize the quick connection of volume core with separation.
Also comprise a clamping volume core the manipulator of changing, manipulator is placed in a side of belt conveyor, by manipulator, can assist installation and removal volume core, forms a kind of actv. and places.
Electrostatic generator, electrostatic generator is respectively to the contrary electric charge of mass transport electric polarity on volume core and load-transfer device so that both near time roll up core and catch in time material, and form and roll.
Its using method or process are such:
Step 1, will treat that stacking material is laid on a belt conveyor sequentially.
Step 3, volume core is treated stacking material near next, and repeat step 1 and step 2, and make this treat that stacking material is wrapped in the outside of a material, and two materials certainly exists overlap-add region, to facilitate the later stage to extract use.
Step 5, is used manipulator that the volume core that is wound with material is taken off, and can carry out overall packing to volume core and the material on it.
Embodiment recited above is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; relevant technical staff in the field, to various distortion of the present invention and improvement, all should expand in protection domain as determined in the claims in the present invention book.
Claims (7)
1. the light material stacks method of thin-walled, is characterized in that, comprises the steps:
Step 1, will treat that stacking material is laid on a platform,
Step 2, is placed in and treats one end of stacking material and gradually near treating stacking material, when being attracted on volume core until stacking material one end, along with rolling up the autobiography of core, treat that stacking material is wound onto on volume core with the volume core of negative polarity static one,
Step 3, volume core is treated stacking material near next, and repeats step 1 and step 2, and makes this treat that stacking material is wrapped in the outside of a material,
Step 4, the action of repeating step three, until the material thickness being wound around on volume core reaches certain thickness.
2. the light material stacks device of thin-walled, is characterized in that, comprises
Belt conveyor, for carrying the described belt conveyor for the treatment of stacking material at the uniform velocity to move to a direction,
Volume core, described volume core is across belt conveyor and be placed in the top of belt conveyor,
Door-shaped frame, described door-shaped frame crossbearer is above belt conveyor, and the crossbeam downside at door-shaped frame is installed a flat board, and between described flat board and crossbeam, be provided with and drive dull and stereotyped driving and the guiding mechanism of motion along the vertical direction, and on flat board, be provided with for the volume core two ends rotating shaft and the dead axle that carry out quick clamping, and described rotating shaft is imput shaft;
Electrostatic generator, described electrostatic generator imports static to the material on volume core or load-transfer device.
3. the light material stacks device of a kind of thin-walled according to claim 2, is characterized in that, described active rotating shaft is electric main shaft.
4. the light material stacks device of a kind of thin-walled according to claim 2, is characterized in that, described driving and guiding mechanism are be arranged on leading screw, the guidepost between flat board and crossbeam and be arranged on crossbeam for driving the stepping motor of leading screw autobiography.
5. the light material stacks device of a kind of thin-walled according to claim 2, it is characterized in that, between described volume core one end and active rotating shaft, by the quick clamping of square Interface realization, the described volume core other end holds out against structure by taper and quick clamping is carried out in another rotating shaft.
6. the light material stacks device of a kind of thin-walled according to claim 2, it is characterized in that, described taper jacking mechanism refers to: at rotating shaft core place, be provided with a pin-and-hole, in pin-and-hole, be provided with a magnet pin, and in rotating shaft, being provided with one can make magnet pin along pin-and-hole, produce the electromagnetic component of displacement by conversion magnetic field, and the corresponding end of described volume core is provided with and second pin-and-hole corresponding with magnet pin.
7. the light material stacks device of a kind of thin-walled according to claim 2, is characterized in that, also comprises a clamping volume core the manipulator of changing, and described manipulator is placed in a side of belt conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410004105.4A CN103738550B (en) | 2014-01-06 | 2014-01-06 | Thin-wall light material piling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410004105.4A CN103738550B (en) | 2014-01-06 | 2014-01-06 | Thin-wall light material piling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103738550A true CN103738550A (en) | 2014-04-23 |
| CN103738550B CN103738550B (en) | 2015-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410004105.4A Expired - Fee Related CN103738550B (en) | 2014-01-06 | 2014-01-06 | Thin-wall light material piling device |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3802639A (en) * | 1972-01-10 | 1974-04-09 | Westvaco Corp | Method and apparatus for coreless spool production |
| NL9201563A (en) * | 1992-09-08 | 1994-04-05 | Typhoon Martens B V | Device for pressing bags |
| CN1662313A (en) * | 2002-06-19 | 2005-08-31 | 孔图尔制造公司 | Methods and apparatus for folding sheet material |
| CN1729882A (en) * | 2005-07-30 | 2006-02-08 | 张世德 | Machine for processing disposable membranous glove |
| CN202089621U (en) * | 2011-03-31 | 2011-12-28 | 厦门亚太创新机器有限公司 | Plastic bag dividing and winding device |
| CN102774533A (en) * | 2012-07-10 | 2012-11-14 | 广东联塑科技实业有限公司 | Plastic film bag mouth-opening method and plastic film bag mouth-opening mechanism |
| CN203652207U (en) * | 2014-01-06 | 2014-06-18 | 济南大学 | Light thin-wall material stacking device |
-
2014
- 2014-01-06 CN CN201410004105.4A patent/CN103738550B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3802639A (en) * | 1972-01-10 | 1974-04-09 | Westvaco Corp | Method and apparatus for coreless spool production |
| NL9201563A (en) * | 1992-09-08 | 1994-04-05 | Typhoon Martens B V | Device for pressing bags |
| CN1662313A (en) * | 2002-06-19 | 2005-08-31 | 孔图尔制造公司 | Methods and apparatus for folding sheet material |
| CN1729882A (en) * | 2005-07-30 | 2006-02-08 | 张世德 | Machine for processing disposable membranous glove |
| CN202089621U (en) * | 2011-03-31 | 2011-12-28 | 厦门亚太创新机器有限公司 | Plastic bag dividing and winding device |
| CN102774533A (en) * | 2012-07-10 | 2012-11-14 | 广东联塑科技实业有限公司 | Plastic film bag mouth-opening method and plastic film bag mouth-opening mechanism |
| CN203652207U (en) * | 2014-01-06 | 2014-06-18 | 济南大学 | Light thin-wall material stacking device |
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| CN103738550B (en) | 2015-06-03 |
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