A kind of burr removes machinery
Technical field
The present invention relates to for removing the machinery of burr in field of machining, the burr of especially a kind of saw blade or saw blade removes machinery.
Background technology
In the process of producing product of saw blade or saw blade, remove produce after roll flute teeth portion burr, to improve teeth portion sharpness, improve surface aesthetics be a very important operation.All adopts at present generally the burr of teeth portion after manual type removing saw blade or saw blade roll flute.But for some saw blades that sawtooth teeth portion band is angled, tooth comparision is meticulous, as accurate rack saw sheet, due to tooth especially carefully, dark especially (at about 1.35mm, tooth depth is more than 3.5mm to tooth pitch), artificial deburring is more difficult.This profile of tooth adopts artificial removal's burr, needs complete (as long as common saw blade deburring 2 road just can complete deburring) through 5 road deburring operations, not only process cumbersome, and operating efficiency is lower, and burr is removed also not thorough, affects product quality.
Summary of the invention
Technical problem to be solved by this invention is that proposing the burr that a kind of technique is simple, operating efficiency is high, product surface fineness and constant product quality are removed totally, can be improved to burr removes machinery.
For solving the problems of the technologies described above, a kind of burr of the present invention is removed machinery and is comprised frame workbench, move back and forth cylinder, installing plate, burr prunes scissors, burr prunes cylinder, wire brush, wire brush unit head motor, clamping device, unclamp clamping cylinder, spring and electric controller, described in move back and forth cylinder, burr prunes cylinder, wire brush unit head motor and electric controller are separately fixed on described frame workbench, described burr prunes scissors and described burr prunes cylinders, described one end moving back and forth cylinder is connected with described installing plate, described wire brush is connected with described wire brush unit head motor, the described clamping cylinder that unclamps is connected with described clamping device, described clamping cylinder and the clamping device of unclamping to be located in described frame workbench and to be fixed on described installing plate, described installing plate can slide along described frame workbench, described wire brush and described burr prune the upper end that described frame workbench is located at by scissors, and described spring is located in described clamping device, describedly move back and forth cylinder, burr is pruned cylinder, wire brush unit head motor, unclamped clamping cylinder and be connected with described electric controller respectively.
Above-mentioned a kind of burr removes machinery, it also comprises upper sliding sleeve, low sleeve, slide bar, upper slide bar support and drop shot support, described upper slide bar support and drop shot support are separately fixed on described frame workbench, described slide bar has upper and lower two, be separately fixed on described upper slide bar support and described drop shot support, described upper sliding sleeve and low sleeve are sheathed on upper and lower two described slide bars respectively, and the upper and lower of described installing plate is connected with low sleeve with described upper sliding sleeve respectively.
Above-mentioned a kind of burr removes machinery, it also comprises pull bar, stay rod pin and connecting rod, one end of described connecting rod is connected with described upper end of unclamping clamping cylinder, the other end of described connecting rod is connected by described stay rod pin with the medial extremity of described pull bar, the outboard end of described pull bar is connected with described clamping device, and described connecting rod arranges bias by described stay rod pin place.
Above-mentioned a kind of burr removes machinery, and it also comprises adjusting nut, and described clamping device comprises the dynamic plate of clamping, and the outboard end of described pull bar moves plate through described clamping, and described adjusting nut is located on the outboard end of described pull bar.
Above-mentioned a kind of burr removes machinery, it also comprises connecting rod and push rod, described wire brush, wire brush unit head motor, burr prune scissors, connecting rod respectively has left and right two, described each wire brush respectively wire brush unit head motor described with is connected, described push rod and described burr are pruned cylinder and are fixedly linked, pin joint is at the left and right two ends of described push rod respectively for described left and right two connecting rods, and described left and right burr is pruned scissors and is connected with described left and right connecting rod pin joint respectively.
Above-mentioned a kind of burr removes machinery, and it also comprises carbide bit, and described carbide bit is fixed on the front end that described burr prunes scissors.
Above-mentioned a kind of burr removes machinery, and the outside of described electric controller is provided with master switch, cylinder control button and wire brush motor push button.
Above-mentioned a kind of burr removes machinery, and described upper sliding sleeve and low sleeve have two respectively.
Above-mentioned a kind of burr removes machinery, described in move back and forth cylinder outside be provided with cylinder cover.
The present invention is owing to have employed above-mentioned technical pattern, when removing burr to the teeth portion of saw blade or saw blade, operating personnel can carry out burr and remove operation while roll flute, not only technique is simple, and the burr of each saw blade or saw blade removes the time at 8 seconds to 10 seconds, can improve the production efficiency four times of accurate rack saw sheet deburring.Meanwhile, burr is clean, thoroughly, the saw blade steady quality after removal burr, product surface fineness is better, jagged omission situation can not occur, is specially adapted to the deburring after to accurate rack saw sheet roll flute to utilize the present invention's machinery to remove.
Accompanying drawing explanation
Fig. 1 is the structural representation that burr of the present invention removes machinery;
Fig. 2 is the right side internally structural representation that burr of the present invention removes machinery;
Fig. 3 is the structure schematic diagram that burr of the present invention removes machinery;
Fig. 4 is the plan structure schematic diagram that burr of the present invention removes mechanical body part;
Fig. 5 is the plan structure schematic diagram of clamping device;
Fig. 6 is the partial enlargement structural representation of clamping device part in Fig. 2;
Fig. 7 is the external structure schematic diagram that burr of the present invention removes the electric controller of machinery.
Detailed description of the invention
As shown in Figure 1, burr of the present invention removes that machinery comprises frame workbench 1, moves back and forth cylinder 2, installing plate 3, burr prune scissors 4, burr prunes cylinder 5, wire brush unit head motor 6, wire brush 7 and electric controller 25, move back and forth cylinder 2, burr prunes cylinder 5 and electric controller 25 is separately fixed on frame workbench 1, the outside moving back and forth cylinder 2 is provided with cylinder cover 26.Burr prunes scissors 4 for removing burr, and it and burr are pruned cylinder 5 and be connected.
As shown in Figure 2, burr of the present invention is removed machinery and is also comprised clamping device 11, stay rod pin 13, connecting rod 14, unclamps clamping cylinder 16, upper sliding sleeve 15, low sleeve 17, pull bar 18, adjusting nut 19 and spring 20, clamping device 11 comprises the dynamic plate 24 of clamping, upper sliding sleeve 15 and low sleeve 17 respectively have two, and the upper and lower of installing plate 3 is connected with low sleeve 17 with upper sliding sleeve 15 respectively.Unclamp clamping cylinder 16 to be located in frame workbench 1 and to be fixed on installing plate 3, the upper end of unclamping clamping cylinder 16 is connected with clamping device 11 by connecting rod 14, pull bar 18, and the lower end of unclamping clamping cylinder 16 is connected with installing plate 3.Wire brush 7 has two, is located at the upper end (please refer to Fig. 4) of frame workbench 1 respectively.Spring 20 is located in clamping device 11, plays and unclamps saw blade reset response.Need the saw blade 12 removing burr clamped by clamping device 11, its saw blade teeth portion is placed between wire brush 7.
As shown in Figure 3, burr of the present invention is removed machinery and is also comprised slide bar 21, upper slide bar support 22 and drop shot support 23, and upper slide bar support 22 and drop shot support 23 are separately fixed at frame workbench 1.Slide bar 21 has upper and lower two, is separately fixed at the upper and lower of upper slide bar support 22 and drop shot support 23.Upper sliding sleeve 15 and low sleeve 17 are sheathed on upper and lower two slide bars 21 respectively.Upper sliding sleeve 15 and low sleeve 17 can slide respectively on slide bar 21, drive installing plate 3 to move left and right along slide bar 21 relative to frame workbench 1, thus guarantee the precision that moves back and forth and product deburring quality.The one end moving back and forth cylinder 2 is connected with installing plate 3.
As shown in Figure 4, burr of the present invention is removed machinery and is also comprised carbide bit 8, connecting rod 9 and push rod 10, wire brush 7, wire brush unit head motor 6, burr prune scissors 4, connecting rod 9 respectively has left and right two, wire brush unit head motor 6 is fixed on frame workbench 1, and each wire brush 7 is connected on the output shaft of a wire brush unit head motor 6.The output that push rod 10 and burr prune cylinder 5 is fixedly linked, left and right two connecting rods 9 difference pin joint is at the left and right two ends of push rod 10, left and right burr is pruned scissors 4 and is connected with left and right connecting rod 9 pin joint respectively, the front end that each burr prunes scissors 4 is fixed with carbide bit 8 respectively, not easy to wear very durable.
As shown in Figure 5 and Figure 6, clamping device 11 is fixed on installing plate 3, and is connected with connecting rod 14 by the stay rod pin 13 of pull bar 18 right-hand member, one end of connecting rod 14 with unclamp clamping cylinder 16 and be connected.Connecting rod 14 arranges bias by stay rod pin 13 place, by eccentric motion, pulls pull bar 18, drives the dynamic plate 24 of clamping, plays the effect of clamping saw blade 12, by unclamping moving up and down of clamping cylinder 16, completing and unclamping and clamp.Adjusting nut 19, for regulating saw blade 12 thickness, guarantees that clamping force is suitable for, and spring 20 can make saw blade 12 unclamp reset fully fast.
As shown in Figure 7, the outside of electric controller 25 is provided with master switch 27, cylinder control button 28 and wire brush motor push button 29, cylinder control button 28 and wire brush motor push button 29 have two respectively, green expression starts, red expression closes (red button can, because can automatically close).Move back and forth cylinder 2, burr is pruned cylinder 5, wire brush unit head motor 6, unclamped clamping cylinder 16 and be connected with electric controller 25 respectively and driven by electric controller 25, cylinder and motor drive mode adopt existing common technology, repeat no more herein.
Burr of the present invention is removed machinery and is arranged on frame workbench 1 by each workpiece in structural design, using cylinder as power source, moves back and forth.Its transmission system comprises following four parts: 1. saw blade 12 moves back and forth and can adopt SC63 × 200 cylinder by carrying out air return cylinder 2() transmit, and guarantee that equipment operates steadily by upper sliding sleeve 15, low sleeve 17 and slide bar 21, accurately; 2. burr prune scissors 4 clamping and unclamp motion be by burr prune cylinder 5 (SDA20 × 20 cylinder can be adopted) drive push rod 10, push rod 10 drives left and right connecting rod 9, then drive left and right burr to prune scissors 4, to hold together as folder, homing action; 3. saw blade 12 clamping and unclamp motion and can adopt SC80 × 25 cylinder by unclamping clamping cylinder 16() come, saw blade 12 is unclamped and resets have been come by spring 20; 4. wire brush 7 drives (power can select 40W) as rotary power by two wire brush unit head motors 6, guarantees that continuous rotary motion done by wire brush 7, removes unnecessary burr.
It is as follows that the burr that burr of the present invention removes machinery removes operation principle: put into saw blade 12 → unclamp clamping cylinder 16 drive clamping device 11 clamp saw blade 12 → burr prune scissors 4 folder hold together → come air return cylinder 2 move and drives unclamp clamping cylinder 16 and saw blade 12 move → moving process burr prunes burr → saw blade 12 that scissors 4 scrapes off saw blade 12 and walks out burr and prune scissors 4 → burr pruning scissors 4 and reset, (separating) → wire brush 7 starts burr brushing, (removing unnecessary burr) → saw blade 12 returns → and clamping device 11 unclamps saw blade 12.
The processing length that burr of the present invention removes machinery can need design according to saw blade, and determines the length of clamping device and saw blade deburring stroke distances and time (the saw blade deburring time as 40 ~ 80mm needs 8 seconds to 10 seconds).