CN103736682A - Pass-type high-pressure water spraying cleaning machine - Google Patents
Pass-type high-pressure water spraying cleaning machine Download PDFInfo
- Publication number
- CN103736682A CN103736682A CN201310561140.1A CN201310561140A CN103736682A CN 103736682 A CN103736682 A CN 103736682A CN 201310561140 A CN201310561140 A CN 201310561140A CN 103736682 A CN103736682 A CN 103736682A
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- pressure water
- water jet
- pressure
- boom
- chamber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a pass-type high-pressure water spraying cleaning machine. The problem that all-dimensional high-pressure spraying cleaning and air drying can not be automatically performed on spiral type spring workpieces is solved. The pass-type high-pressure water spraying cleaning machine comprises an integrated production line channel and is characterized in that a double-row chain type conveying mechanism is arranged in the production line channel and comprises a tandem rod fixing chain plate connected between two chains, tandem rods are installed on the tandem rod fixing chain plate, a high-pressure water spraying cavity is formed in the production line channel, a high-pressure air drying cavity abuts against the high-pressure water spraying cavity, and a hot air drying cavity is formed behind the high-pressure air drying cavity. The pass-type high-pressure water spraying cleaning machine is good in cleaning effect, stable and reliable in operation, high in controllability and automation degree, few in labor consumption, high in efficiency and low in cost.
Description
Technical field
The present invention relates to mechanical equipment technical field, especially a kind of through type high-pressure water jet cleaner for metallic element.
Background technology
Spray cleaning equipment is applied very wide in industry, by the different structure of different workpieces and requirement design, has nothing in common with each other.If patent announcement number is CN202427670U, a kind of cleaning machine that adopts spray mode cleaning workpiece of design, object is to provide a kind of spray workpiece that can be multi-faceted from different perspectives, comprise rinse bath, upper and lower shower group, upper spray motion, high-pressure hydraulic pump, filter, bin and bin motion, the bin motion of this structure can make bin left and right move back and forth, and upper spray motion can make to move back and forth before and after shower group.As patent announcement number for CN201200979Y relate to a kind of for spray cleaning equipment on the line using on production line, comprise complete machine frame, in complete machine, charging aperture and discharging opening have been set up, between charging aperture and discharging opening, be provided with spray tank, spray tank is cut that tank, the first spray groove, isolation channel, the second spray groove, the 3rd spray groove, the second pressure-air are cut tank, hot blast cuts tank and wind cooling bath forms successively by pressure-air.These devices all can not be realized rod member product continuously by carrying out requiring washing and cleaning operation more.For another example patent announcement number is that the disclosed a kind of through type spray of CN202270667U cleans vacuum drying system, comprise and be located at the annular cyclic track of carrying washing basket in frame, the material loading part being provided with by frame successively, the dehumidifying isolated part of bleeding, spray cleaning part, isolation are blown water section, spray rinsing part, isolated part, hot blast and are blown water section, buffer portion, vacuum drying partly and blanking part; The reservoir of spray cleaning part is provided with magnetic separator and for the Oil scraper of water-oil separating, the reservoir of spray rinsing part is provided with magnetic steel plate.Same this structure cannot be fixed and comprehensive cleaning string rod workpieces.
Summary of the invention
The object of the invention is automatically to carry out comprehensive high-pressure spraying cleaning, air-dry problem in order to solve Corkscrews spring workpiece, a kind of reasonable in design is provided, and process is simple, controllability is high, automatic comprehensive cleaning, can depart from voluntarily conveying device after finishing and fall into the through type high-pressure water jet cleaner in the basket that connects material.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: a kind of through type high-pressure water jet cleaner, comprise a monoblock type streamline passage, it is characterized in that being provided with double chain delivery machanism in described streamline passage, double chain delivery machanism comprises and is connected between two chains fixedly carrier bar of boom, boom is fixedly equipped with boom on carrier bar, in streamline passage, be provided with high-pressure water jet chamber, with high-pressure water jet chamber be immediately the air-dry chamber of high pressure, be provided with hot air drying chamber after the air-dry chamber of high pressure.The streamline passage of the technical program is mainly determined length and width height by the requirement of spiral spring parts, double transportation sprocket synchronization job, guarantee the even running of boom fixed head, need the spiral spring cleaning to be sleeved on boom, every last one or more stacks of boom, passing through high-pressure water jet chamber, the air-dry chamber of high pressure, hot air drying cleans during chamber, sweep and blow, the operations such as heated-air drying, when being positioned at streamline channel entrance place, boom fills workpiece, because being is contained in spring housing on boom (axle), so assemble very simple, boom after cleaning moves to streamline channel outlet position, sprocket wheel rotarily drives boom upset downwards voluntarily, spring also drops in material-receiving device under self-gravity action.This programme automaticity is high, and cleaning fully, stable, cleans surface of the work after air-dry without naked eyes wet trace as seen.
As preferably, described in streamline passage, be positioned at high-pressure water jet chamber lower portion and be provided with high-pressure water jetting device, described high-pressure water jetting device comprises high-pressure pump, reservoir, the pressure pan being connected with high-pressure pump.For making single unit system compact conformation, each functional areas energy supply is apart from the best, and the spraying system parts such as high-pressure pump concentrate on setting-out spray chamber below.
As preferably, in described streamline passage, be positioned at hot air drying chamber lower portion and be provided with and heat blower fan.According to product requirement, heat blower fan and can adopt some, in hurricane drier both sides, staggered layout, sets blower fan spacing with the air-dry effect of the best.
As preferably, described boom fixedly carrier bar is provided with several boom fixing holes, and boom is vertically connected on boom fixedly on carrier bar.For improving equipment service efficiency, boom fixedly is established row's boom fixing hole on carrier bar, with time can also carry out dismounting boom according to the diameter of spring, with assurance equipment acquisition maximum, utilize space.
As preferably, described and the supporting air compressor that is provided with in the air-dry chamber of described high pressure.By air compressor, obtain needed sweeping and blow pressure air.
As preferably, described monoblock type streamline passage top is provided with some row's continous way directive slide tracks, is provided with the chute coordinating with boom end in described directive slide track.The design of chute has guaranteed that boom frock is kept upright in running, and chute width coordinates with boom upper gap, boom can by and workpiece can not pass through, thereby can prevent that spring from sputtering boom in injection.
As preferably, between described high-pressure water jet chamber and the air-dry chamber of high pressure, be provided with banister brush spacer assembly.Boom and spring workpiece can freely pass through, and high-pressure cleaning liquid is blocked by banister brush spacer assembly, can prevent from like this that cleaning fluid is splashed into blow water conservancy project position.
As preferably, in described high-pressure water jet chamber, be provided with and be positioned at boom fixedly several front shower nozzles carrier bar both sides and that vertical direction distributes and several rear shower nozzles.Vertically distribution showerhead, guarantees the comprehensive cleaning to cylindrical spring.
As preferably, several described front shower nozzles and after several shower nozzles be dislocatedly distributed.Shift to install up and down shower nozzle, to obtain best jeting effect.
As preferably, described monoblock type streamline passage both sides are enclosed construction, and a side of streamline passage is provided with observation window (13).Except streamline passage, import and export, its position all adopts enclosed construction, clean, safety, and observation window can be watched the ruuning situation of internal workpiece at any time.
Effective effect of the present invention is: utilize the powerful water movement of high-pressure pump ejection, rinse out iron filings and other bur of surface of the work, reach cleaning effect; The capable and experienced wind-heat of wind is dry makes the release of thoroughly vaporizing of the residual water of surface of the work; Utilize observation window concern internal workpiece situation at any time; Complicated cleaning process is simplified, and controllability is high, realize full-automatic, adjust and carry beat, manually suddenly the action such as stop; The clean end of workpiece departs from voluntarily conveying device and falls in the basket that connects material, reduces the personnel to operate, and high efficiency, low cost.
Accompanying drawing explanation
Fig. 1 is a kind of internal structure schematic diagram of the present invention.
Fig. 2 is the right TV structure schematic diagram of Fig. 1 of the present invention.
Fig. 3 is the local structure for amplifying schematic diagram of Fig. 2 of the present invention.
Fig. 4 is the plan structure schematic diagram of Fig. 1 of the present invention.
Fig. 5 is the main TV structure schematic diagram in a kind of outside of the present invention.
Fig. 6 is the plan structure schematic diagram of Fig. 5 of the present invention.
In figure: 1. streamline passage, 2. chain delivery machanism, 3. high-pressure water jet chamber, 4. the air-dry chamber of high pressure, 5. hot air drying chamber, 6. heats blower fan, 7. front shower nozzle, 8. boom, 9. rear shower nozzle, the 10. fixing carrier bar of boom, 11. directive slide tracks, 12. high-pressure water jetting devices, 13. observation windows, 14. electrical control cabinets.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Referring to Fig. 1, Fig. 2, through type high-pressure water jet cleaner for a kind of spring of Fig. 5, Fig. 6, its technical process is: artificial loading → cleaning → air-dry → automatic blanking.Be provided with a monoblock type streamline passage 1, monoblock type streamline passage 1 is except two ends are imported and exported, and remainder is enclosed construction, and towards walkway, one side is provided with observation window 13.Electrical control cabinet 14 is arranged on streamline passage 1 charging aperture one end, handled easily.
In streamline passage 1, be provided with double chain delivery machanism 2, be on driving shaft, driven shaft, to be respectively equipped with two transportation sprockets, in chain delivery machanism 2, be provided with and be connected to fixedly carrier bar 10 of two booms between chain, boom fixedly carrier bar 10 is provided with 3 boom 8 fixing holes, as shown in Figure 3, boom 8 is vertically connected on boom fixedly on carrier bar 10.
Towards streamline passage 1 import one end, establish high-pressure water jet chamber 3, the nozzle in this high-pressure water jet chamber 3 is divided into the front shower nozzle 7 of two rows and the rear shower nozzle 9 of two rows of vertical setting, the front shower nozzle 7 of every row and rear shower nozzle 9 are established again upper and lower two shower nozzles, in conjunction with Fig. 2 and Fig. 4, single row of nozzles spacing distance is 100mm, nozzle ejection medium face is fan type, and nozzle ejection medium direction is miter angle, and shower nozzle is universal adjustable.Nozzle bore is 2.0mm, and tilts towards feedstock direction.High-pressure water jetting device 12 is arranged on the carrier chain below at 3 positions, high-pressure water jet chamber, high-pressure water jetting device 12 comprises multistage high-pressure pump, reservoir, the pressure pan being connected with high-pressure pump and filter, filter screen is equipped with between reservoir in high-pressure water jet chamber 3, as 60 mesh filter screens, can effectively filter the particle in cleansing medium.High-pressure water jet chamber 3 operating temperatures are 20～60 ℃, jet flow pressure 0.4-0.6 MPa, and work tempo is adjustable online, and is furnished with heating option.Be provided with in addition liquid level protection system, can effectively avoid liquid level too low, high-pressure pump idle running causes the pump housing to damage.
With high-pressure water jet chamber 3 be immediately the air-dry chamber 4 of high pressure, high-pressure water jet chamber 3 and high pressure are provided with banister brush spacer assembly between air-dry chamber 4, with the supporting air compressor that is provided with in the air-dry chamber 4 of high pressure.50～70 ℃ of this regional work temperature, work tempo is adjustable online, and is furnished with heating option.
After the air-dry chamber of high pressure, be to have hot air drying chamber 5, heat blower fan 6 with supporting being provided with in hot air drying chamber 5, centrifugal blower is equipped with fin heater.
On monoblock type streamline passage 1 top, be provided with 3 row's continous way directive slide tracks 11, the chute in directive slide track 11 coordinates with the upper gap of boom 8 just.Two row's rollers are housed in slideway two spigot surfaces, to reduce boom, move friction.
During work, spring workpiece is sleeved on boom 8 from streamline passage 1 porch, spring is sent into high-pressure water jet chamber 3 through chain delivery machanism 2 and is sprayed clean, utilize the powerful water movement of high-pressure pump ejection, rinse out iron filings and other bur on spring surface, the medium that spray falls flows in reservoir after gauze filter filters.Spring workpiece is after high-pressure water jet chamber 3 is cleaned, and surface inevitably can remain a large amount of cleansing mediums, and the air-dry chamber 4 of high pressure utilizes wind energy that centrifugal blower produces to carry out wind to it and cuts and blow water.Spring continues to enter hot air drying chamber 5, and the hot blast of the wind energy being produced by centrifugal blower after finned heating chamber brushes spring surface, makes the residual moisture film of spring surface of the work become steam and vapors away.The workpiece that completes cleaning-drying turns to streamline passage 1 outlet position at boom 8, in switching process downwards, drops to and connects material in basket.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any structure after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (10)
1. a through type high-pressure water jet cleaner, comprise a monoblock type streamline passage (1), it is characterized in that being provided with double chain delivery machanism (2) in described streamline passage, double chain delivery machanism (2) comprises and is connected between two chains fixedly carrier bar (10) of boom, boom is fixedly equipped with boom (8) on carrier bar, in streamline passage (1), be provided with high-pressure water jet chamber (3), with high-pressure water jet chamber be immediately the air-dry chamber of high pressure (4), be provided with hot air drying chamber (5) after the air-dry chamber of high pressure.
2. through type high-pressure water jet cleaner according to claim 1, it is characterized in that, in streamline passage (1), be positioned at high-pressure water jet chamber (3) lower portion and be provided with high-pressure water jetting device (12), described high-pressure water jetting device (12) comprises high-pressure pump, reservoir, the pressure pan being connected with high-pressure pump.
3. through type high-pressure water jet cleaner according to claim 1 and 2, is characterized in that in described streamline passage (1), is positioned at hot air drying chamber (5) lower portion and is provided with and heats blower fan (6).
4. through type high-pressure water jet cleaner according to claim 1, it is characterized in that described boom fixedly carrier bar (10) be provided with several booms (8) fixing hole, boom is vertically connected on boom fixedly on carrier bar (10).
5. through type high-pressure water jet cleaner according to claim 1 and 2, is characterized in that and the supporting air compressor that is provided with in the air-dry chamber of described high pressure (4).
6. according to the through type high-pressure water jet cleaner described in claim 1 or 2 or 4, it is characterized in that described monoblock type streamline passage (1) top is provided with some row's continous way directive slide tracks (11), is provided with the chute coordinating with boom (8) end in described directive slide track (11).
7. according to the through type high-pressure water jet cleaner described in claim 1 or 2 or 4, it is characterized in that being provided with banister brush spacer assembly between described high-pressure water jet chamber (3) and the air-dry chamber of high pressure (4).
8. according to the through type high-pressure water jet cleaner described in claim 1 or 2 or 4, it is characterized in that being provided with and being positioned at boom fixedly several front shower nozzles (7) carrier bar (10) both sides and that vertical direction distributes and several rear shower nozzles (9) in described high-pressure water jet chamber (3).
9. through type high-pressure water jet cleaner according to claim 8, is characterized in that several described front shower nozzles (7) and several rear shower nozzles (9) are dislocatedly distributed.
10. according to the through type high-pressure water jet cleaner described in claim 1 or 2 or 4, it is characterized in that described monoblock type streamline passage (1) both sides are enclosed construction, a side of streamline passage (1) is provided with observation window (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310561140.1A CN103736682B (en) | 2013-11-13 | 2013-11-13 | Through type high-pressure water jet cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310561140.1A CN103736682B (en) | 2013-11-13 | 2013-11-13 | Through type high-pressure water jet cleaner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103736682A true CN103736682A (en) | 2014-04-23 |
| CN103736682B CN103736682B (en) | 2015-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310561140.1A Expired - Fee Related CN103736682B (en) | 2013-11-13 | 2013-11-13 | Through type high-pressure water jet cleaner |
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| Country | Link |
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| CN (1) | CN103736682B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106040645A (en) * | 2016-07-12 | 2016-10-26 | 康得复合材料有限责任公司 | Method for cleaning and drying carbon fiber composite work-pieces in batches |
| CN106552799A (en) * | 2015-09-24 | 2017-04-05 | 苏州恩威尔机械有限公司 | Cleaning machine |
| CN107789905A (en) * | 2017-11-28 | 2018-03-13 | 黄石邦柯科技股份有限公司 | A kind of motor-car airstrainer cleaning drying device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH067749A (en) * | 1992-06-29 | 1994-01-18 | Hitachi Chem Co Ltd | Method and apparatus for cleaning metal foil clad laminate |
| CN1220194A (en) * | 1997-12-11 | 1999-06-23 | Sket轧钢技术有限公司 | Method and device for conveying wide specification section to rack cooling bed in rolling mill |
| CN201200979Y (en) * | 2008-06-11 | 2009-03-04 | 深圳市鑫承诺科技有限公司 | Online spraying and cleaning equipment |
| CN202124278U (en) * | 2011-05-18 | 2012-01-25 | 张颖裕 | Article conveying chain for vending machine |
| CN202270667U (en) * | 2011-07-26 | 2012-06-13 | 上海台姆超声设备有限公司 | Through type spray cleaning vacuum drying system |
| CN102989709A (en) * | 2012-12-28 | 2013-03-27 | 深圳市凯尔迪光电科技有限公司 | Printed circuit board assembly (PCBA) on-line cleaning machine |
-
2013
- 2013-11-13 CN CN201310561140.1A patent/CN103736682B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH067749A (en) * | 1992-06-29 | 1994-01-18 | Hitachi Chem Co Ltd | Method and apparatus for cleaning metal foil clad laminate |
| CN1220194A (en) * | 1997-12-11 | 1999-06-23 | Sket轧钢技术有限公司 | Method and device for conveying wide specification section to rack cooling bed in rolling mill |
| CN201200979Y (en) * | 2008-06-11 | 2009-03-04 | 深圳市鑫承诺科技有限公司 | Online spraying and cleaning equipment |
| CN202124278U (en) * | 2011-05-18 | 2012-01-25 | 张颖裕 | Article conveying chain for vending machine |
| CN202270667U (en) * | 2011-07-26 | 2012-06-13 | 上海台姆超声设备有限公司 | Through type spray cleaning vacuum drying system |
| CN102989709A (en) * | 2012-12-28 | 2013-03-27 | 深圳市凯尔迪光电科技有限公司 | Printed circuit board assembly (PCBA) on-line cleaning machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106552799A (en) * | 2015-09-24 | 2017-04-05 | 苏州恩威尔机械有限公司 | Cleaning machine |
| CN106040645A (en) * | 2016-07-12 | 2016-10-26 | 康得复合材料有限责任公司 | Method for cleaning and drying carbon fiber composite work-pieces in batches |
| CN106040645B (en) * | 2016-07-12 | 2018-10-02 | 康得复合材料有限责任公司 | A kind of cleaning of high-volume, dried carbon fiber composite material workpiece method |
| CN107789905A (en) * | 2017-11-28 | 2018-03-13 | 黄石邦柯科技股份有限公司 | A kind of motor-car airstrainer cleaning drying device |
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| Publication number | Publication date |
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| CN103736682B (en) | 2015-09-23 |
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Granted publication date: 20150923 Termination date: 20201113 |