Summary of the invention
A kind of existing superior mechanical physicals is the object of the present invention is to provide to have again superior dimensional to stablize low warpage flame-retardant reinforced PBT rly. PP Pipe Compound.
For achieving the above object, the invention provides a kind of low warpage flame-retardant reinforced PBT rly. PP Pipe Compound, it is characterized in that, the weight percent that composition presses following ingredients is formed, and includes:
Described PBT resin is one or more under melting index 250 DEG C, 2.16Kg condition in 15 ~ 95g/10min, limiting viscosity 0.65 ± 0.015 ~ 1.10 ± dl/g; Preferably under melting index 250 DEG C, 2.16Kg condition 45 ~ 85g/10min, limiting viscosity (IV) 0.65 ± 0.015 ~ 0.90 ± dl/g one or more; Be more preferably under melting index 250 DEG C, 2.16Kg condition in 55 ~ 80g/10min, limiting viscosity 0.75 ± 0.015 ~ 0.90 ± 0.015dl/g one or more.
Described fire retardant is one or more in TDE, brominated Polystyrene, brominated epoxy resin, poly-dibromobenzene aether, polyacrylic acid pentabromo-benzyl ester, phenoxy group tetrabromobisphenol A carbonic ester oligopolymer, three (tribromophenoxy) cyanurate, the two tetrabromo phthalimide of ethylene; One or more preferably in brominated Polystyrene, brominated epoxy resin, phenoxy group tetrabromobisphenol A carbonic ester oligopolymer, three (tribromophenoxy) cyanurate, the two tetrabromo phthalimide of ethylene; One or more more preferably in brominated Polystyrene, brominated epoxy resin, three (tribromophenoxy) cyanurate.
Described fire retarding synergist can be in antimonous oxide, antimony peroxide, sodium pyroantimoniate, zinc borate, zinc, zinc hydroxyl stannate, sodium wolframate, Sodium orthomolybdate one or more; One or both preferably in antimonous oxide, antimony peroxide, sodium pyroantimoniate, zinc borate, zinc; One or more more preferably in antimonous oxide, sodium pyroantimoniate, zinc borate.
Described toughener can be in the chopped strand of alkali-free plying Non-twisting glass fibre diameter is 8 ~ 18 μm, linear density is 1000 ~ 2800 rove, alkali free glass fibre diameter 8 ~ 16 μm, length 2.5 ~ 6.5 ± 1.0mm one or more; One or more in the chopped strand of preferably alkali free glass fibre diameter 10 ~ 15 μm, length 2.5 ~ 6.5 ± 1.0mm; One or more in the chopped strand of more preferably alkali free glass fibre diameter 11 ~ 13 μm, length 3.0 ~ 4.5 ± 1.0mm.
Described that resist warping resin can be in styrene-acrylonitrile-copolymer-maleic anhydride SMA, acrylonitrile acryloid styrene ASA, acrylonitrile-butadiene-styrene copolymer ABS, acrylonitrile ethylene styrene copolymer AES, acrylonitritrile-styrene resin AS, acrylonitrile-chlorianted polyethylene-styrene terpolymer ACS one or more; One or more in preferably styrene-acrylonitrile-copolymer-maleic anhydride SMA, acrylonitrile acryloid styrene ASA, acrylonitritrile-styrene resin AS, acrylonitrile-chlorianted polyethylene-styrene terpolymer ACS; One or more in more preferably styrene-acrylonitrile-copolymer-maleic anhydride SMA, acrylonitrile acryloid styrene ASA.
Described that resist warping filler is one or more in kaolin, diatomite, barite, wollastonite, calcite, grey gypsum, white mica, talcum powder; One or more preferably in barite, wollastonite, calcite, grey gypsum, white mica; One or more more preferably in barite, wollastonite, grey gypsum.
Described toughner can be in Ethylene-butyl acrylate-copolymer-maleic anhydride EMH, Ethylene-butyl Acrylate-methacrylic Acid Glycerin Ester Copolymer PTW, methylacrylate-butadiene-styrol copolymer MBS, ethylene/methyl acrylate copolymer EMA, ethylene-octene copolymer grafted maleic anhydride POE-G-MAH one or more; One or more in preferably Ethylene-butyl acrylate-copolymer-maleic anhydride EMH, Ethylene-butyl Acrylate-methacrylic Acid Glycerin Ester Copolymer PTW; One or more more preferably in Ethylene-butyl acrylate-copolymer-maleic anhydride, Ethylene-butyl Acrylate-methacrylic Acid Glycerin Ester Copolymer.
Described coupling agent is one or more in 3-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-(methacryloxypropyl) propyl trimethoxy silicane, gamma-mercaptopropyltriethoxysilane, γ-mercaptopropyl trimethoxysilane, 3-[(2,3)-epoxy third oxygen] hydroxypropyl methyl dimethoxysilane; One or more preferably in 3-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-(methacryloxypropyl) propyl trimethoxy silicane, gamma-mercaptopropyltriethoxysilane; One or more more preferably in 3-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane;
Optional, described oxidation inhibitor is four (β-(3, 5-di-tert-butyl-hydroxy phenyl) propionic acid) pentaerythritol ester, β-(4-hydroxy phenyl-3, 5-di-t-butyl) the positive octadecanol ester of propionic acid, 2, 2'-thiobis [3-(3, 5-di-tert-butyl-hydroxy phenyl) ethyl propionate], N, N '-bis-[3-(3, 5-di-tert-butyl-hydroxy phenyl) propionyl] hydrazine, tricresyl phosphite (2, 4-di-tert-butyl-phenyl) ester, 2, 2-oxalyl amido-bis-(ethyl-3-(3, 5-di-tert-butyl-hydroxy phenyl)) one or more in propionic ester, preferably four (β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid) pentaerythritol ester, β-(4-hydroxy phenyl-3,5-di-t-butyl) the positive octadecanol ester of propionic acid, 2,2'-thiobis [3-(3,5-di-tert-butyl-hydroxy phenyl) ethyl propionate], one or more in tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester, one or more in more preferably β-positive octadecanol ester of (4-hydroxy phenyl-3,5-di-t-butyl) propionic acid, tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester,
Optional, other described auxiliary agent is at least one in commercially available common dispersants, lubricant.
Can be used for letter electrical relay, power relay, guiding rly., high frequency relay, intermediate relay, light coupling relay, the time relay, counting relay, leakage relay, over current relay, pulse relay, sun power rly., high electric current and magnetic latching relay etc. after the shaping assembling of described low warpage flame-retardant reinforced PBT rly. PP Pipe Compound.
The invention reside in and adopt resin based on PBT, using glass fibre and fire retardant and fire retarding synergist as fire-retardant enhancing system, formed resisted shrinkage warpage system with resisted shrinkage warpage resin and filler, other about auxiliary agent as the cooperation of toughner, coupling agent, oxidation inhibitor and processing aid under obtained existing superior mechanical physicals have again superior dimensional to stablize low warpage flame-retardant reinforced PBT rly. PP Pipe Compound.
PBT resin model of the present invention can be melting index (MI) 15 ~ 95g/10min (250 DEG C, 2.16Kg), limiting viscosity (IV) 0.65 ± 0.015 ~ 1.10 ± dl/g, is more preferably melting index (MI) 45 ~ 85g/10min (250 DEG C, 2.16Kg), limiting viscosity (IV) 0.65 ± 0.015 ~ 0.90 ± dl/g more than one or more than one.One or more preferably in melting index (MI) 55 ~ 80g/10min (250 DEG C, 2.16Kg), limiting viscosity (IV) 0.75 ± 0.015 ~ 0.90 ± 0.015dl/g.
Fire retardant of the present invention can be in TDE, brominated Polystyrene, brominated epoxy resin, poly-dibromobenzene aether, polyacrylic acid pentabromo-benzyl ester, phenoxy group tetrabromobisphenol A carbonic ester oligopolymer, three (tribromophenoxy) cyanurate, the two tetrabromo phthalimide of ethylene one or more.One or more even more preferably in brominated Polystyrene, brominated epoxy resin, phenoxy group tetrabromobisphenol A carbonic ester oligopolymer, three (tribromophenoxy) cyanurate, the two tetrabromo phthalimide of ethylene.One or more preferably in brominated Polystyrene, brominated epoxy resin, three (tribromophenoxy) cyanurate.
Fire retarding synergist of the present invention can be in antimonous oxide, antimony peroxide, sodium pyroantimoniate, zinc borate, zinc, zinc hydroxyl stannate, sodium wolframate, Sodium orthomolybdate one or more.One or more even more preferably in antimonous oxide, antimony peroxide, sodium pyroantimoniate, zinc borate, zinc.One or more preferably in antimonous oxide, sodium pyroantimoniate, zinc borate.
Toughener of the present invention can be in the chopped strand of alkali-free plying Non-twisting glass fibre diameter is 8 ~ 18 μm, linear density is 1000 ~ 2800 rove, alkali free glass fibre diameter 8 ~ 16 μm, length 2.5 ~ 6.5 ± 1.0mm one or more.One or more in the chopped strand of even more preferably alkali free glass fibre diameter 10 ~ 15 μm, length 2.5 ~ 6.5 ± 1.0mm.One or more in the chopped strand of preferably alkali free glass fibre diameter 11 ~ 13 μm, length 3.0 ~ 4.5 ± 1.0mm.
That resist warping resin of the present invention can be in styrene/acrylonitrile/copolymer-maleic anhydride (SMA), acrylonitrile/acrylate/styrol copolymer (ASA), acrylonitrile/butadiene/styrene multipolymer (ABS), vinyl cyanide/ethylene/styrene multipolymer (AES), vinyl cyanide/styrol copolymer (AS), vinyl cyanide/chlorinatedpolyethylene/styrol copolymer (ACS) one or more.
One or more even more preferably in styrene/acrylonitrile/copolymer-maleic anhydride (SMA), acrylonitrile/acrylate/styrol copolymer (ASA), vinyl cyanide/styrol copolymer (AS), vinyl cyanide/chlorinatedpolyethylene/styrol copolymer (ACS).One or more preferably in styrene/acrylonitrile/copolymer-maleic anhydride (SMA), acrylonitrile/acrylate/styrol copolymer (ASA).
That resist warping filler of the present invention is one or more in kaolin, diatomite, barite, wollastonite, calcite, grey gypsum, white mica, talcum powder.One or more even more preferably in barite, wollastonite, calcite, grey gypsum, white mica.One or more preferably in barite, wollastonite, grey gypsum.
Toughner of the present invention can be Ethylene-butyl acrylate-copolymer-maleic anhydride (EMH), Ethylene-butyl Acrylate-methacrylic Acid Glycerin Ester Copolymer (PTW), methylacrylate-butadiene-styrol copolymer (MBS), ethylene/methyl acrylate copolymer (EMA), ethylene-octene copolymer grafted maleic anhydride (POE-G-MAH).One or more even more preferably in Ethylene-butyl acrylate-copolymer-maleic anhydride, Ethylene-butyl Acrylate-methacrylic Acid Glycerin Ester Copolymer.Be preferably in Ethylene-butyl acrylate-copolymer-maleic anhydride, Ethylene-butyl Acrylate-methacrylic Acid Glycerin Ester Copolymer one or more.
Coupling agent of the present invention is one or more in 3-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-(methacryloxypropyl) propyl trimethoxy silicane, gamma-mercaptopropyltriethoxysilane, γ-mercaptopropyl trimethoxysilane, 3-[(2,3)-epoxy third oxygen] hydroxypropyl methyl dimethoxysilane.One or more even more preferably in 3-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-(methacryloxypropyl) propyl trimethoxy silicane, gamma-mercaptopropyltriethoxysilane.One or more preferably in 3-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane.
Oxidation inhibitor of the present invention is four (β-(3, 5-di-tert-butyl-hydroxy phenyl) propionic acid) pentaerythritol ester, β-(4-hydroxy phenyl-3, 5-di-t-butyl) the positive octadecanol ester of propionic acid, 2, 2'-thiobis [3-(3, 5-di-tert-butyl-hydroxy phenyl) ethyl propionate], N, N '-bis-[3-(3, 5-di-tert-butyl-hydroxy phenyl) propionyl] hydrazine, tricresyl phosphite (2, 4-di-tert-butyl-phenyl) ester, 2, 2-oxalyl amido-bis-(ethyl-3-(3, 5-di-tert-butyl-hydroxy phenyl)) one or more in propionic ester.Even more preferably four (β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid) pentaerythritol ester, β-(4-hydroxy phenyl-3,5-di-t-butyl) the positive octadecanol ester of propionic acid, 2,2'-thiobis [3-(3,5-di-tert-butyl-hydroxy phenyl) ethyl propionate], one or more in tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester.One or more in preferably β-positive octadecanol ester of (4-hydroxy phenyl-3,5-di-t-butyl) propionic acid, tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester.
Other auxiliary agent of the present invention is the processing aids such as commercially available common dispersants, lubricant.
The preparation method of low warpage flame-retardant reinforced PBT rly. PP Pipe Compound of the present invention has the following steps:
(1). PBT is placed in 130 ~ 140 DEG C of drying 2 ~ 4h, that resist warping resin is placed in 80 ~ 85 DEG C of drying 2 ~ 3h, and that resist warping filler is placed in 95 ~ 110 DEG C of drying 3 ~ 4h.The present invention is by first drying the rear regenerative ratio of material, and the mechanical property of product is than the product improve about 30% of not drying material direct production.
(2). the material taken by weight percentage except alkali free glass fibre chopped strand is placed in material agitator, in 750 ~ 850 revs/min of lower high-speed stirring, 5 ~ 10 minutes blowings after the equal spoon of mixing of materials.
(3). twin screw extruder temperature 220 ~ 260 DEG C, rotating speed operates under 300 ~ 400 revs/min of states, alkali free glass fibre chopped strand is added by side direction spout, the material mixing equal spoon is introduced by twin screw extruder elevating hopper, extrudes after tape through cooling air-drying pelletizing.
In above method, the too high or rotating speed of temperature is too slow, and product all can be caused easily to be oxidized in mixing process, and temperature is too low or rotating speed is too fast, be then unfavorable for the mutual dispersion of each component, all can affect the performance of product.
In method for testing performance of the present invention:
Density, mechanical property, thermal characteristics adopt ASTM standard, and its Midst density is undertaken testing by ASTMD792 requirement, tensile strength is undertaken testing by ASTMD638 requirement, flexural strength and modulus are undertaken testing by ASTMD790 requirement, notch shock performance is undertaken testing by ASTMD256 requirement, heat-drawn wire is undertaken testing (state is 1.82MPa load) by ASTMD648 requirement.
Flame retardant properties adopts UL94 standard (state is 1.6mm)
Warpage performance adopts clearance gauge described in JJG62-2007 to check the logical method of stopping in products formed measured size and horizontal plane gap qualified to judge whether.
Can be used for letter electrical relay, power relay, guiding rly., high frequency relay, intermediate relay, light coupling relay, the time relay, counting relay, leakage relay, over current relay, pulse relay, sun power rly., high electric current and magnetic latching relay etc. after the shaping assembling of low warpage flame-retardant reinforced PBT rly. PP Pipe Compound of the present invention.
Embodiments of the invention 7 result shows, by adding that resist warping resin and that resist warping filler (embodiment 1-6 fill a prescription products obtained therefrom) in right amount, every limit warpage performance and the four limit warpage performances of product improve all greatly, simultaneously for other mechanical property, as tensile strength, flexural strength, notched Izod impact strength etc., and heat-drawn wire and flame retardant resistance, can normal level be remained on and not decline.
Embodiment 7: compliance test result is tested
Comparative example 1
PBT resin 50.05%, flame retardant brominated polystyrene 12.25%, fire retarding synergist antimonous oxide 3.2%, alkali free glass fibre chopped strand 30%, toughner 3.5%, oxidation inhibitor 0.3% weight part, coupling agent 0.2%, processing aid 0.5%.Preparation method is that the material taken by weight percentage except alkali free glass fibre chopped strand is placed in homogenizer, in 800 revs/min of lower high-speed stirring, 7 minutes blowings after the equal spoon of mixing of materials.Again the material after mixed spoon is placed in twin screw extruder loading hopper, twin screw extruder temperature 225 ~ 255 DEG C, rotating speed operates under 350 revs/min of states, alkali free glass fibre chopped strand is added by side direction spout, extrudes tape through cooling air-drying pelletizing.
Comparative example 2
PBT resin 49.45%, flame retardant brominated epoxy resin 12.75%, fire retarding synergist antimonous oxide 3.3%, alkali free glass fibre chopped strand 30%, toughner 3.5%, oxidation inhibitor 0.3% weight part, coupling agent 0.2%, processing aid 0.5%.Preparation method is that the material taken by weight percentage except alkali free glass fibre chopped strand is placed in homogenizer, in 800 revs/min of lower high-speed stirring, 7 minutes blowings after the equal spoon of mixing of materials.Again the material after mixed spoon is placed in twin screw extruder loading hopper, twin screw extruder temperature 225 ~ 255 DEG C, rotating speed operates under 350 revs/min of states, alkali free glass fibre chopped strand is added by side direction spout, extrudes tape through cooling air-drying pelletizing.
In method for testing performance of the present invention:
Density, mechanical property, thermal characteristics adopt ASTM standard, and its Midst density is undertaken testing by ASTMD792 requirement, tensile strength is undertaken testing by ASTMD638 requirement, flexural strength and modulus in flexure are undertaken testing by ASTMD790 requirement, notched Izod impact strength performance is undertaken testing by ASTMD256 requirement, heat-drawn wire is undertaken testing (state is 1.82MPa load) by ASTMD648 requirement.
Flame retardant properties adopts UL94 standard (state is 1.6mm).
Warpage performance (every limit warpage performance and surrounding warpage performance) adopts clearance gauge described in JJG62-2007 to check the logical method of stopping of products formed measured size and horizontal plane gap qualified to judge whether.
Testing inspection embodiment 1-6 and contrast, the results are shown in Table 1
As can be seen from Table 1, by adding that resist warping resin and that resist warping filler in right amount, every limit warpage performance and the four limit warpage performances of product improve all greatly, simultaneously for other mechanical property, as tensile strength, flexural strength, notched Izod impact strength etc., and heat-drawn wire and flame retardant resistance, can normal level be remained on and not decline.
Although illustrate and describe embodiments of the invention above, be understandable that, above-described embodiment is exemplary, can not be interpreted as limitation of the present invention, those of ordinary skill in the art can change above-described embodiment within the scope of the invention when not departing from principle of the present invention and aim, revising, replacing and modification.