CN103722166B - A kind of multidirectional casting bench control system based on PLC - Google Patents
A kind of multidirectional casting bench control system based on PLC Download PDFInfo
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- CN103722166B CN103722166B CN201410032668.4A CN201410032668A CN103722166B CN 103722166 B CN103722166 B CN 103722166B CN 201410032668 A CN201410032668 A CN 201410032668A CN 103722166 B CN103722166 B CN 103722166B
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Abstract
The present invention relates to a kind of multidirectional casting bench control system based on PLC, multidirectional casting platform comprises the mould bases of six direction, be respectively forward direction mould bases, backward mould bases, left-hand mould bases, dextrad mould bases, on to mould bases, lower to mould bases, the mould bases of six direction is respectively equipped with mould, the mould matched moulds casting workpiece blank on these six mould bases; The mould bases of described six direction drives by respective main feed mechanism and carries out matched moulds and parting along respective Z-direction, has at least a mould bases to be provided with water cooling system in the mould bases of described six direction; Main feed mechanism and the water cooling system of described six direction mould bases control by control system, and described control system comprises PLC and the order feeding control module, the water cooling control module that are electrically connected with PLC respectively, brake control module of casting, reset brake control module and human-computer interface module.Control system of the present invention is flexible and varied, operates simple and easy, can mate the multidirectional casting platform of various control.
Description
Technical field
The present invention relates to a kind of multidirectional casting bench control system based on PLC.
Background technology
What make rapid progress along with science and technology develops rapidly, and multidirectional casting platform applies casting more and more widely.The control mode of originally multidirectional casting platform, just for specific casting platform, single operation program, slightly just again must change PLC program during change, because different mould, Various Seasonal humiture or one day Different periods humiture, heterogeneity cast the capital of the condition such as liquid, the different types of cooling to being cast with impact, so constantly change control program, waste all to some extent on time and manpower.
Summary of the invention
The object of the present invention is to provide a kind of operate simple and easy, control accurately, the multidirectional casting bench control system based on PLC of flexible and diverse.
For achieving the above object, the present invention is by the following technical solutions:
A kind of multidirectional casting bench control system based on PLC, multidirectional casting platform comprises the mould bases of six direction, be respectively forward direction mould bases, backward mould bases, left-hand mould bases, dextrad mould bases, on to mould bases, lower to mould bases, the mould bases of six direction is respectively equipped with mould, the mould matched moulds casting workpiece blank on these six mould bases; The mould bases of described six direction drives by respective main feed mechanism and carries out matched moulds and parting along respective Z-direction, has at least a mould bases to be provided with water cooling system in the mould bases of described six direction; Main feed mechanism and the water cooling system of described six direction mould bases control by control system, described control system comprises PLC and the order feeding control module, the water cooling control module that are electrically connected with PLC respectively, brake control module of casting, reset brake control module and human-computer interface module
Order feeding control module, feed motion when the main feed mechanism controlling six direction mould bases drives respective mould to carry out matched moulds and the sequencing of motion thereof;
Water cooling control module, controls the start and stop of water cooling system water supply and the duration of water supply;
Casting brake control module, controls the stopping braking of multidirectional casting platform when casting;
Reset brake control module, control multidirectional casting platform cast stop time six direction mould bases main feed mechanism drive respective mould bases to brake after return in order;
Human-computer interface module, for the work order of artificial setting order feeding control module, water cooling control module, casting brake control module and reset brake control module;
PLC, receives the work order of human-computer interface module setting, is sent to corresponding control module and exports final execution instruction.
Further, the time interval of successively feed motion when the main feed mechanism that described order feeding control module also can control six direction mould bases drives respective mould bases matched moulds.
Further, described control system also comprises the supplementary feeding control module be electrically connected with PLC, the mould bases of described six direction is also provided with supplementary feeding mechanism, and the supplementary feeding mechanism of six direction mould bases drives respective mould bases in the feed motion of X-Y both direction;
Supplementary feeding control module, the supplementary feeding mechanism controlling six direction mould bases respectively drives respective mould bases in the feed motion of X-Y both direction.
The present invention adopts above technical scheme, pass through PLC, feed motion when the main feed mechanism coordinating human-computer interface module can control six direction mould bases drives respective mould bases to carry out matched moulds and the sequencing of motion thereof, the supplementary feeding mechanism that also can control six direction mould bases respectively drives respective mould bases in the feed motion of X-Y both direction, improves the accuracy of matched moulds.Meanwhile, in casting process, can make different water cooling modes by water cooling control module for different casting workpiece, sectional, for water cooling, also can stop cooling etc. naturally.In addition, the present invention, by casting brake control module, can control the stopping braking of multidirectional casting platform when casting, thus improve the security in casting platform casting cycle.Secondly, because the visual angle by people limits, after multidirectional casting platform casting, cumbersome owing to manually returning initial point, the present invention is by reset brake control module, the main feed mechanism that can control six direction mould bases drives respective mould bases to return the priority route of initial point, brakes, avoid colliding after ordinal regression to initial point.Control system of the present invention is flexible and varied, operates simple and easy, can mate the multidirectional casting platform of various control.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details;
Fig. 1 is the module frame chart of control system of the present invention.
Detailed description of the invention
A kind of multidirectional casting bench control system based on PLC of the present invention, multidirectional casting platform comprises the mould bases of six direction, be respectively forward direction mould bases, backward mould bases, left-hand mould bases, dextrad mould bases, on to mould bases, lower to mould bases, the mould bases of six direction is respectively equipped with mould, the mould matched moulds casting workpiece blank on these six mould bases; The mould bases of described six direction drives by respective main feed mechanism and carries out matched moulds and parting along respective Z-direction, has at least a mould bases to be provided with water cooling system in the mould bases of described six direction; Main feed mechanism and the water cooling system of described six direction mould bases control by control system, as shown in Figure 1, described control system comprises PLC and the order feeding control module, the water cooling control module that are electrically connected with PLC respectively, brake control module of casting, reset brake control module and human-computer interface module
Order feeding control module, feed motion when the main feed mechanism controlling six direction mould bases drives respective mould to carry out matched moulds and the sequencing of motion thereof; Such as, in setting to the main feed mechanism of mould bases be first cis-position drive on to mould bases feeding, close other simultaneously and respectively can not drive respective mould bases feeding at the first cis-position to the main feed mechanism of mould bases, the like can set other five feeding orders driving respective mould bases to the main feed mechanism of mould bases.
Water cooling control module, controls the start and stop of water cooling system water supply and the duration of water supply; Can make different confession water cooling modes for different casting workpiece by water cooling control module, sectional, for water cooling, also can stop cooling etc. naturally, versatile and flexible.
Casting brake control module, control the stopping braking of multidirectional casting platform when casting, because casting platform is when casting, casting fluid temperature is very high, the whole equipment that casting brake control module controls multidirectional casting platform stops braking, do not do any action, in order to avoid casting liquid splash is to human body, cause unnecessary loss.
Reset brake control module, control multidirectional casting platform cast stop time six direction mould bases main feed mechanism drive respective mould bases to brake after return in order;
Reset brake control module, the main feed mechanism that can control six direction mould bases drives respective mould bases to return the priority route of initial point, brakes, avoid colliding after ordinal regression to initial point.
Human-computer interface module, for the work order of artificial setting order feeding control module, water cooling control module, casting brake control module and reset brake control module; Man-machine dialog interface, picture is clear, and orderliness is clear, operates simple and easy.
PLC, receives the work order of human-computer interface module setting, is sent to corresponding control module and exports final execution instruction.
The time interval of successively feed motion when the main feed mechanism that described order feeding control module also can control six direction mould bases drives respective mould bases matched moulds.
Further, described control system also comprises the supplementary feeding control module be electrically connected with PLC, the mould bases of described six direction is also provided with supplementary feeding mechanism, and the supplementary feeding mechanism of six direction mould bases drives respective mould bases in the feed motion of X-Y both direction;
Supplementary feeding control module, the supplementary feeding mechanism controlling six direction mould bases respectively drives respective mould bases in the feed motion of X-Y both direction.Here it is emphasized that the Z-direction of mould bases feed motion when the plane that X-Y both direction is moved and corresponding master drive this mould bases matched moulds to mechanism is vertical relation; By the control of supplementary feeding control module, when the mould bases of six direction is by matched moulds, supplementary feeding mechanism can drive respective mould bases to carry out accurate adjustment in X-Y both direction position, therefore matched moulds is more accurate, certain each mould bases, in the auxiliary adjustment of X-Y both direction, also can drive respective mould bases along in the beginning of respective Z-direction feed motion or the process in feed motion at the main feed mechanism of six direction mould bases.
Claims (2)
1. the multidirectional casting bench control system based on PLC, multidirectional casting platform comprises the mould bases of six direction, be respectively forward direction mould bases, backward mould bases, left-hand mould bases, dextrad mould bases, on to mould bases, lower to mould bases, the mould bases of six direction is respectively equipped with mould, the mould matched moulds casting workpiece blank on these six mould bases; The mould bases of described six direction drives by respective main feed mechanism and carries out matched moulds and parting along respective Z-direction, has at least a mould bases to be provided with water cooling system in the mould bases of described six direction; Main feed mechanism and the water cooling system of described six direction mould bases control by control system, it is characterized in that: described control system comprises PLC and the order feeding control module, the water cooling control module that are electrically connected with PLC respectively, brake control module of casting, reset brake control module and human-computer interface module
Order feeding control module, feed motion when the main feed mechanism controlling six direction mould bases drives respective mould to carry out matched moulds and the sequencing of motion thereof;
Water cooling control module, controls the start and stop of water cooling system water supply and the duration of water supply;
Casting brake control module, controls the stopping braking of multidirectional casting platform when casting;
Reset brake control module, control multidirectional casting platform cast stop time six direction mould bases main feed mechanism drive respective mould bases to brake after return in order;
Human-computer interface module, for the work order of artificial setting order feeding control module, water cooling control module, casting brake control module and reset brake control module;
PLC, receives the work order of human-computer interface module setting, is sent to corresponding control module and exports final execution instruction;
Described control system also comprises the supplementary feeding control module be electrically connected with PLC, and the mould bases of described six direction is also provided with supplementary feeding mechanism, and the supplementary feeding mechanism of six direction mould bases drives respective mould bases in the feed motion of X-Y both direction;
Supplementary feeding control module, the supplementary feeding mechanism controlling six direction mould bases respectively drives respective mould bases in the feed motion of X-Y both direction.
2. a kind of multidirectional casting bench control system based on PLC according to claim 1, is characterized in that: the time interval of successively feed motion when the main feed mechanism that described order feeding control module also can control six direction mould bases drives respective mould bases matched moulds.
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CN201410032668.4A CN103722166B (en) | 2014-01-24 | 2014-01-24 | A kind of multidirectional casting bench control system based on PLC |
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CN106986156A (en) * | 2017-05-05 | 2017-07-28 | 江苏三工建材科技有限公司 | A kind of building block precuring induction system and its carrying method based on PLC |
CN115283659B (en) * | 2022-08-08 | 2023-07-04 | 河北师范大学 | Fixed point casting system based on artificial intelligence |
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CN2885460Y (en) * | 2005-12-29 | 2007-04-04 | 刘亚 | Multiple sliding block die casting machine |
CN102126011A (en) * | 2011-02-10 | 2011-07-20 | 淄博鑫旭机电设备有限公司 | Die casting machine for plate grid of hydraulic lock mold |
CN202037328U (en) * | 2011-04-09 | 2011-11-16 | 济南山大有色金属铸造有限公司 | PLC (Programmable Logic Controller) control system for low-pressure casting machine |
CN102896290A (en) * | 2011-07-25 | 2013-01-30 | 刘亚 | Electric numerical-control die casting machine with multiple moving dies |
CN103192055A (en) * | 2013-04-02 | 2013-07-10 | 上海常崟实业有限公司 | Control system of multi-slide die-casting machine and control method thereof |
Family Cites Families (1)
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JPH10202355A (en) * | 1997-01-21 | 1998-08-04 | Honda Motor Co Ltd | Casting condition control system |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2885460Y (en) * | 2005-12-29 | 2007-04-04 | 刘亚 | Multiple sliding block die casting machine |
CN102126011A (en) * | 2011-02-10 | 2011-07-20 | 淄博鑫旭机电设备有限公司 | Die casting machine for plate grid of hydraulic lock mold |
CN202037328U (en) * | 2011-04-09 | 2011-11-16 | 济南山大有色金属铸造有限公司 | PLC (Programmable Logic Controller) control system for low-pressure casting machine |
CN102896290A (en) * | 2011-07-25 | 2013-01-30 | 刘亚 | Electric numerical-control die casting machine with multiple moving dies |
CN103192055A (en) * | 2013-04-02 | 2013-07-10 | 上海常崟实业有限公司 | Control system of multi-slide die-casting machine and control method thereof |
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Effective date of registration: 20220126 Address after: 350000 No. 3 comprehensive office building, No. 8, business Avenue, Nantong town, Minhou County, Fuzhou City, Fujian Province Patentee after: Fujian Huawei Juquan Precision Technology Co.,Ltd. Address before: 350000 Fujian Province, Jinan District of Fuzhou City Drum Shan Fuxing Investment Zone Patentee before: Fuzhou Juquan Automobile Fitting Co.,Ltd. |