CN103721821A - Energy-saving single-machine crushing production line - Google Patents
Energy-saving single-machine crushing production line Download PDFInfo
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- CN103721821A CN103721821A CN201210423016.4A CN201210423016A CN103721821A CN 103721821 A CN103721821 A CN 103721821A CN 201210423016 A CN201210423016 A CN 201210423016A CN 103721821 A CN103721821 A CN 103721821A
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Abstract
The invention discloses an energy-saving single-machine crushing production line. A feeding box body, a crushing mechanism, a pedestal and a vibration box body are integrated from top to bottom, wherein the pedestal is arranged on a rack through an elastic supporting mechanism; the feeding box body is erected above the pedestal through a support rod; an outlet of the feeding box body is adapted to an inlet of a crushing cavity of the crushing mechanism; the vibration box body is directly fixed below the pedestal; an inlet of the vibration box body is adapted to an outlet of the crushing cavity of the crushing mechanism; a plurality of layers of screens are arranged in the vibration box body. According to the production line, an eccentric shaft of the crushing equipment and vibration excitation shafts in a feeder and vibrating screen equipment are coaxially designed into the energy-saving single-machine crushing production line, and feeding, crushing, conveying and screening operation is finished by a single machine, so that high conveying and screening energy consumption is completely avoided; the shortcoming of vibration produced by the crushing operation of the crushing equipment is used for finishing all the operation of the production line, and is changed into advantage.
Description
Technical field
The present invention relates to mining machinery technical field, more specifically say a kind of energy saving single machine crushing production line.
Background technology
Feeding, fragmentation and screening are the most basic, prevailing operations in mining machinery field.
Feeding, fragmentation and screening have a common structure feature, and they all contain the main shaft of an eccentric setting.This main shaft claims " driving shaft " in broken structure, in feeding, screening structure, claims " driving shaft ".The function of driving shaft is to make disintegrating machine produce broken stroke, thereby effectively broken; The function of driving shaft is to make feeding machine, vibratory sieve produce exciting force, thus effectively feeding and screening.Three's function is different, but its structure all has points of resemblance, and all has " eccentric structure ".
In prior art, feeding, fragmentation and screening operation are completed by the equipment of three platform independent respectively, and have connected logistics operation with a conveyer, the part in composition production procedure (feeding---fragmentation---conveying----screening).The result of design and layout is like this:
(1), need with feeding machine, disintegrating machine, conveyer and four equipment of vibratory sieve, cost is high;
(2), floor space is very large, because conveyer has one to carry upper limit angle (to be generally 18 ° of <, angle is crossed conference blanking), and fragmentation, screening plant and support thereof have certain height, therefore every conveyor lengths all reaches 20-35m.Whole crushing production line is just very huge, and floor space is naturally very large.
(3), the equipment installation and operation that must space out, be not easy to the unified management of using;
(4), must complete logistics transportation with conveyer between equipment and equipment, increased input cost and the operation power consumption of conveying equipment.
Summary of the invention
The object of the invention is to make up the above-mentioned deficiency of prior art, provide a kind of take up an area little, cost is low, power consumption is economized, use the energy saving single machine crushing production line of convenient management.
In order to reach above object, the present invention is achieved by the following technical solutions: a kind of energy saving single machine crushing production line, it is characterized in that, and comprise feeding envelope, vibration envelope, crushing mechanism, pedestal and stand,
Described feeding envelope, crushing mechanism, pedestal and vibration envelope are combined into one from top to bottom;
Pedestal is arranged on a stand by an elastic supporting mechanism;
Described feeding envelope is located at pedestal top by a bracing member, and the outlet of feeding envelope adapts with the import of crushing mechanism crusher chamber;
Described vibration envelope is directly fixed on pedestal below, and the import of vibration envelope and the outlet of crushing mechanism crusher chamber adapt, and in vibration envelope, are provided with some layers of screen cloth.
As preferably, described crushing mechanism comprises disintegrating machine and motor, and disintegrating machine can be jaw crusher, impact breaker, hammer mill or kibbler roll.
As preferably, on pedestal, be provided with disintegrating machine mount pad and motor mount.
As preferably, described elastic supporting mechanism comprises the spring of vertical supporting between pedestal and stand.
As preferably, described elastic supporting mechanism also comprises the spring being laterally limited between pedestal and stand.
As preferably, the screen cloth in vibration envelope is 1 to 4 layer.
The present invention has four large primary structure features:
1. pedestal is set, by frame (disintegrating machine) and vibration envelope be combined as a whole (above and below that is connected to pedestal);
2. feeding envelope is arranged on disintegrating machine top;
3. pedestal is connected on stand by elastic supporting mechanism;
4. vibration envelope is directly fixed on pedestal below.
Of the present invention opening one's minds is:
(1) general plotting: feeding equipment, disintegrating apparatus and screening plant are the suitable visual plants that connects operation in crushing production line, and its core component all contains " driving shaft ".It is one that imagination closes three by feeding, fragmentation and screening three equipment, share on " driving shaft axle ", " the energy saving single machine crushing production line " that is designed to feeding, fragmentation, screening one, utilizes same " driving shaft ", completes whole operations of crushing production line feeding, fragmentation, conveying and screening.
(2) details design: be divided into following three kinds of situations:
1, the first situation, the driving shaft of feeding machine (as shown in Figure 1) and vibratory sieve (as shown in Figure 3) is eccentric structure, and the driving shaft of disintegrating apparatus has eccentric structure and two kinds of eccentric structures not.
In all disintegrating machine kinds, only have the driving shaft of jaw crusher to there is eccentric structure (as shown in Figure 2), all the other (as reaction type, bevel-type, roll-type, circular cone type and impact types etc.) are not all containing eccentric structure.The present invention is best " crushing production line " with the jaw crusher that contains eccentric structure driving shaft, although other kind disintegrating machines do not have eccentric structure driving shaft, but also there is certain vibration force, as need increase eccentric force, can on its drive, increase eccentric block.
2, the second situation, the driving shaft of feeding machine and vibratory sieve has single shaft, twin shaft and three kinds of structures of three axles; And disintegrating machine only has single shaft and two kinds of structures of twin shaft, (impact breaker only has single axle; Jaw formula, circular cone type, kibbler roll have single axle and two kinds of structures of twin axle).
After disintegrating machine is combined with feeding machine, vibratory sieve, its axis structure different-effect is also not quite similar:
(1). single-shaft configuration formula, owing to there is no direction of excitation angle, screen cloth needs oblique setting, to utilize gravity to produce flow direction of material (Uniaxle excitation feeding is the exciting effect of circular motion track with screening generation);
(2). cross-compound arrangement formula (with gear drive, synchronous backward running), because there being vibrating direction angle, screen cloth can be horizontally disposed with (two-axle vibration exciting feeding is the exciting effect of straight-line trajectory with screening generation);
(3). three-axis structure formula, feeding and vibratory sieve have triple axle structure, and various disintegrating machines are without triple axle structure, but another innovation bright spot of the present invention is: by the cross-compound arrangement formula of feeding machine and vibratory sieve be designed to eccentric structure small one and large one, can produce equally the effect (three axle excitings screenings produce be the exciting effect of elliptical trajectory) of three-axis structure formula.
3, the third situation, the driving shaft of feeding machine and vibratory sieve is horizontal, and disintegrating machine driving shaft divides, horizontal and vertical (jaw formula, bevel-type, roll-type and impact breaker are horizontal type structure; Circular cone type and impact crusher are vertical structure), no matter horizontal or vertical, disintegrating machine has vibration, can be designed to " broken screen(ing) machine " of the present invention.But vertical type driving shaft does not have eccentric structure, as strengthened exciting force, cone crusher can arrange eccentric block (power transmission shaft is horizontal) on power transmission shaft, and impact crusher does not have the power transmission shaft of horizontal type structure, eccentric block can be set on motor wheel, to increase eccentricity excitation power.
Implementing measure of the present invention is: by a pedestal is set, disintegrating machine is arranged on to pedestal top, then 1, the core component of feeding machine " vibrator " is removed, remaining " feeding casing " is arranged on to disintegrating machine top (outlet of feeding envelope is connected with crusher feed-inlet); 2, the core component of vibratory sieve " vibrator " is also removed, remaining " vibration casing " is arranged on to pedestal below (vibratory sieve discharging opening is connected with vibratory sieve upstream extremity), feeding envelope, disintegrating machine and three of vibration envelopes are connected.
Like this, " driving shaft " of disintegrating machine (no matter being single shaft or twin shaft) is also " driving shaft " of feeding machine, vibratory sieve simultaneously, has jointly and completes " feeding ", " fragmentation " and " screening " three required functions of operation.
Core technology of the present invention replaces prior art, routine " multimachine combination expansion " or " multicomputer intersection Chinese style " crushing production line with the design of " the multi-functional Nei Shengshi of unit " crushing production line.
Technical measures raw in its function are by " driving shaft " in " driving shaft " in crusher and feeding machine and vibratory sieve equipment, " coaxial " is designed to " energy saving single machine crushing production line ", completed whole operations of feeding, fragmentation, conveying and screening by unit.It has many technological highlights:
1, one of bright spot, together with the vibratory sieve of the feeding machine first of the production line originally and tail in production line is moved to (version one on the other), the compactness of visible structure of the present invention;
2, two of bright spot, (as jaw formula is broken, roll-type is broken or counterattack is broken etc.) selected in the variation that has realized disintegrating machine, and multifunction development (as dual-spindle dual-crank rocker mechanism jaw is broken, having two-stage, three grades of crushing functions and the function etc. of sieving midway);
3, three of bright spot, due to raw in all functions of the present invention are all in same equipment, logistics is accomplished without any letup, and along having held, has exempted the conveyer between all each functions;
4, four of bright spot, significantly energy-conservation, the feeding in the present invention and screening two large functions, not from wasted work, are good but utilize disintegrating machine remained shock " wasted energy ", especially jaw crusher.
The most significant functional character of the present invention is to have simplified number of devices (it is that feeding machine, disintegrating machine, vibratory sieve and conveyer close four), reduced manufacturing cost (remove the vibrator of feeding machine and vibratory sieve and power thereof supporting after, the weight of feeding machine and vibratory sieve approximately alleviates 30～40%, and cost approximately reduces by 50～60%).
" energy saving single machine crushing production line " design, is broken, feeding and material sieving technology field, and even the new exploration of technological progress in crushing production line technical field, because of its energy-saving effect remarkable, so, be also a great power-saving technology innovation simultaneously!
Except above remarkable result, the present invention also has following beneficial effect:
1. saving equipment is from wasted work.Feeding machine and vibratory sieve arrange exciter apparatus cause huge structure (large with material), from stature weight, from wasted work, account for 20%, remove after vibrator, except economizing merit 20%, also omitted two conveying equipments input cost and operation power consumption.
What use as the present invention is jaw crusher, can fully use broken self eccentricity excitation of jaw, and energy-saving effect is more remarkable.Vibration is the drawback that jaw is broken originally, and it is " profit " that the present invention becomes " fraud ", both completes in the lump " feeding, screening " operation, plays again " weakening " effect.
2. simplify crushing production line flow process, be convenient to installation, care and maintenance.The fault of feeding machine and vibratory sieve approximately 90% occurs in vibrator assembly, has removed (only remaining envelope) after vibrator, except changing wear-out part, has hardly mechanical breakdown.
3. pair old product transformation is convenient.
4. floor space is little.
5. function is concentrated, unit operation, easy to use and management.
Accompanying drawing explanation
Fig. 1 is prior art feeding machine structural representation;
Fig. 2 is the structural representation of prior art disintegrating machine;
Fig. 3 is the structural representation of prior art one-eccentric rotor type vibrator vibratory sieve;
Fig. 4 is a kind of structural representation that the present invention contains jaw crusher;
Fig. 5 is a kind of structural representation that the present invention contains impact breaker;
Fig. 6 is a kind of structural representation that the present invention contains hammer mill;
Fig. 7 is a kind of structural representation that the present invention contains kibbler roll;
Fig. 8 is a kind of structural representation of elastic supporting mechanism of the present invention;
Fig. 9 is the another kind of structural representation of elastic supporting mechanism of the present invention;
Figure 10 is the structural representation that the present invention vibrates envelope;
Figure 11 is the another kind of structural representation that the present invention contains jaw crusher;
Figure 12 is the another kind of structural representation that the present invention contains impact breaker;
Figure 13 is the another kind of structural representation that the present invention contains hammer mill;
Figure 14 is the another kind of structural representation that the present invention contains kibbler roll.
In figure: 1-disintegrating machine, 2-pedestal, 3-stand, 4-vibrates envelope, 5-screen cloth, 6-spring, 7-disintegrating machine mount pad, 8-motor mount, 9-jaw crusher, 10-impact breaker, 11-hammer mill, 12-kibbler roll, 13-motor, 14-feeding envelope, 15-support bar.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
Embodiment 1: as shown in Figure 4, a kind of energy saving single machine crushing production line, comprises feeding envelope 14, crushing mechanism, pedestal 2, vibration envelope 4 and stand 3, and feeding envelope 14, crushing mechanism, pedestal 2 and vibration envelope 4 are combined into one from top to bottom.Crushing mechanism comprises disintegrating machine 1 and motor 13, and disintegrating machine 1 is jaw crusher 9.
As shown in Figure 8, pedestal 2 is arranged on stand 3 by elastic supporting mechanism; Elastic supporting mechanism comprise vertical supporting the spring 6 between pedestal 2 and stand 3 and be laterally limited in pedestal 2 and stand 3 between spring 6.On pedestal 2, be provided with disintegrating machine mount pad 7 and motor mount 8.
As shown in figure 10, feeding envelope 14 is erected at pedestal 2 tops by a support bar 15, and 14 outlets of feeding envelope adapt with crushing chamber of crusher import.
Embodiment 2: as shown in Figure 9, pedestal 2 is arranged on stand 3 by elastic supporting mechanism; Elastic supporting mechanism comprises the spring 6 of vertical supporting between pedestal 2 and stand 3.
All the other are with embodiment 1.
Embodiment 3: as shown in Figure 5, disintegrating machine 1 is impact breaker 10.
All the other are with embodiment 1.
Embodiment 4: as shown in Figure 6, disintegrating machine 1 is hammer mill 11.
All the other are with embodiment 1.
Embodiment 5: as shown in Figure 7, disintegrating machine 1 is kibbler roll 12.
All the other are with embodiment 1.
Embodiment 6: as shown in figure 11, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and opposite side below is erected on stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with crushing chamber of crusher import.
All the other are with embodiment 1.
Embodiment 7: as shown in figure 12, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and opposite side below is erected on stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with crushing chamber of crusher import.
All the other are with embodiment 3.
Embodiment 8: as shown in figure 13, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and opposite side below is erected on stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with crushing chamber of crusher import.
All the other are with embodiment 4.
Embodiment 9: as shown in figure 14, feeding envelope 14 1 side-lowers are erected at pedestal 2 tops by a support bar 15, and opposite side below is erected on stand 3 by support bar 15, but is provided with spring 6 between this place's support bar 15 and feeding envelope 14 belows; 14 outlets of feeding envelope adapt with crushing chamber of crusher import.
All the other are with embodiment 5.
The embodiment of the above is only the present invention's preferred embodiment, not with this, limits practical range of the present invention, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.
Claims (6)
1. an energy saving single machine crushing production line, is characterized in that, comprises feeding envelope, vibration envelope, crushing mechanism, pedestal and stand,
Described feeding envelope, crushing mechanism, pedestal and vibration envelope are combined into one from top to bottom;
Pedestal is arranged on a stand by an elastic supporting mechanism;
Described feeding envelope is located at pedestal top by a bracing member, and the outlet of feeding envelope adapts with the import of crushing mechanism crusher chamber;
Described vibration envelope is directly fixed on pedestal below, and the import of vibration envelope and the outlet of crushing mechanism crusher chamber adapt, and in vibration envelope, are provided with some layers of screen cloth.
2. energy saving single machine crushing production line according to claim 1, is characterized in that, described crushing mechanism comprises disintegrating machine and motor, and disintegrating machine can be jaw crusher, impact breaker, hammer mill or kibbler roll.
3. energy saving single machine crushing production line according to claim 1 and 2, is characterized in that, is provided with disintegrating machine mount pad and motor mount on pedestal.
4. energy saving single machine crushing production line according to claim 1, is characterized in that, described elastic supporting mechanism comprises the spring of vertical supporting between pedestal and stand.
5. energy saving single machine crushing production line according to claim 4, is characterized in that, described elastic supporting mechanism also comprises the spring being laterally limited between pedestal and stand.
6. according to the energy saving single machine crushing production line described in claim 1 or 4 or 5, it is characterized in that, the screen cloth in vibration envelope is 1 to 4 layer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210423016.4A CN103721821B (en) | 2012-10-16 | 2012-10-16 | A kind of energy saving single machine crushing production line |
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| CN201210423016.4A CN103721821B (en) | 2012-10-16 | 2012-10-16 | A kind of energy saving single machine crushing production line |
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| CN103721821A true CN103721821A (en) | 2014-04-16 |
| CN103721821B CN103721821B (en) | 2016-01-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964386A (en) * | 2015-12-21 | 2016-09-28 | 天津市畅悦电子科技有限公司 | Grading and discharging device used for pulverizer |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202028417U (en) * | 2011-04-27 | 2011-11-09 | 葛峰 | Integral concentrating machine |
| CN202845144U (en) * | 2012-10-16 | 2013-04-03 | 义乌市黑白矿山机械有限公司 | Energy-saving single-unit crushing production line |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202028417U (en) * | 2011-04-27 | 2011-11-09 | 葛峰 | Integral concentrating machine |
| CN202845144U (en) * | 2012-10-16 | 2013-04-03 | 义乌市黑白矿山机械有限公司 | Energy-saving single-unit crushing production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964386A (en) * | 2015-12-21 | 2016-09-28 | 天津市畅悦电子科技有限公司 | Grading and discharging device used for pulverizer |
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| CN103721821B (en) | 2016-01-20 |
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Granted publication date: 20160120 Termination date: 20191016 |