Tread brake device
Technical field
The present invention relates to a kind of brake rigging, especially a kind of tread brake device of rail traffic vehicles.
Background technology
The common form of brake rigging of rail traffic vehicles has: compress tread to obtain the tread brake device of brake force and to clamp brake disc to obtain the disc brake of brake force by brake lining by brake shoe. Applying and alleviating of tread brake device braking utilizes compressed air to realize conventionally: in the time being filled with compressed air, apply braking; In the time discharging compressed air, alleviate braking. Tread brake device is generally made up of cylinder body, spindle assemblies, force amplificatory structure, clearance adjustment mechanism, thrust ring and brake shoe swing mechanism etc. Piston in cylinder body by cam driven main shaft, promotes brake head and advances under the promotion of Compressed Gas, makes brake shoe hold wheel tread tightly, thereby produces frictional force, realizes braking.
The brake shoe swing mechanism of tread brake device is the parts that directly act on wheel, and the stability of its structure and reliability are directly connected to the effect of braking. At present, existing brake shoe swing mechanism structure is comparatively simple, and parts wear is serious, and motion credibility is poor, particularly, in the situation that braking environment is more severe, cannot meet utilization requirement.
Germany Patent document DE4117632A1 discloses a kind of rolling stock brake unit and has comprised brake shoe swing mechanism, checking cylinder, force amplificatory structure, clearance adjustment mechanism. The tread brake device two of this structure is widely used on rail traffic vehicles during the last ten years, and it is stable, and reliability is high, but while still existing part parts to be subjected to displacement each other motion, unbalance stress, easy to wear, the shortcoming that maintenance maintenance cost is high. As shown in FIG. 9 and 10, slide block 42 ' in the tread brake device of the technical scheme based on Germany Patent document DE4117632A1 is directly in the upper slip of cylinder body 1 ', cylinder 41-1 ' on thrust ring 41 ' is connected in the circular groove 42-1 ' of slide block 42 ', so slide block is easy to wear, can affect the stable of device operation. In addition, the leg 31-2 ' of piston is directly hinged with cam 33 ', cam 33 ' rotation, and when pushing rolling wheels 41-2 ', now piston 31 ' can deflect forward, and the deflection of piston 31 ' is extrusion piston sealing ring 35 ', the wearing and tearing of accelerating piston sealing ring 35 '; The efficiency of mechanical transfer will be reduced simultaneously.
Summary of the invention
The object of this invention is to provide a kind of brake shoe and can better be adjacent to wheel tread, and can avoid the tread brake device of the parts inordinate wear causing because of vibratory impulse.
The technical scheme that realizes the object of the invention is a kind of tread brake device, comprise cylinder body, spindle assemblies, force amplificatory structure, thrust ring and brake shoe swing mechanism, described spindle assemblies, force amplificatory structure and thrust ring are located in cylinder body, described spindle assemblies comprises leading screw and clearance adjustment mechanism, described clearance adjustment mechanism is set on leading screw, described thrust ring is set on clearance adjustment mechanism, described force amplificatory structure acts on described thrust ring, and described brake shoe swing mechanism comprises adjusting head, suspension rod, brake head, brake shoe and damper assembly; Described suspension rod is rotatably connected on described cylinder body, and described adjusting head and brake head are rotatably connected on described suspension rod, and described brake shoe and damper assembly are arranged on described brake head; Described brake head comprises left plate and right plate; Described adjusting head is set on described leading screw, and is connected with described clearance adjustment mechanism; Described adjusting head is provided with baffle plate, and described baffle plate is between left plate and right plate; Described left plate and right plate all offer screwed hole with the corresponding position of described baffle plate; Described damper assembly comprises and screws the gland in described screwed hole, is located at the compact disc spring in described gland inner chamber and is clamped in the brake pad between described compact disc spring and described baffle plate.
Above-mentioned brake shoe swing mechanism also comprises the first rotating assembly and the second rotating assembly, and described suspension rod is rotatably connected on described cylinder body by the first rotating assembly, and described adjusting head and brake head are rotatably connected on described suspension rod by the second rotating assembly.
Above-mentioned cylinder body is provided with arm, and described arm is provided with two holders; The both sides of described suspension rod one end are provided with two suspension ring, and the both sides of the described suspension rod other end are provided with two retainer rings; Described the first rotating assembly comprises the first bolt, the first pad, the first nut and torsion spring, suspension ring, holder, torsion spring, holder, suspension ring, the first pad and the first nut described in described the first screw bolt passes, and be connected with the first nut thread; The bipod of described torsion spring offsets with described arm and described suspension rod respectively; Described suspension rod is rotatably connected on described arm by the first rotating assembly.
Above-mentioned the second rotating assembly comprises the second bolt, the second pad, reed, the second nut, the first axle sleeve, two the second axle sleeves and two the 3rd axle sleeves; Described two retainer rings are provided with centre bore, a relative side of described retainer ring is provided with tapered slope along the edge of its centre bore, described the 3rd axle sleeve is provided with the taper stopper section matching with the shape of described tapered slope, described the 3rd axle sleeve is positioned at the centre bore of described retainer ring, and described taper stopper section is positioned at described tapered slope; Described left plate is provided with the through hole corresponding with the central hole location of retainer ring with right plate, described the second axle sleeve is positioned at the through hole of left plate and right plate, described the first axle sleeve is through described adjusting head, two the second axle sleeves are set in the two ends of described the first axle sleeve, described second screw bolt passes the second pad, the 3rd axle sleeve, the first axle sleeve, the 3rd axle sleeve, reed and the second nut, and be connected with the second nut thread; Described brake head and described adjusting head are rotatably connected on described suspension rod by the second rotating assembly.
Above-mentioned force amplificatory structure is cam mechanism, comprises piston and two cams; In described cylinder body, be provided with plunger shaft, described piston elasticity is arranged in described plunger shaft, described piston comprises piston only and extended two legs of a side from piston only, the center of rotation of described cam is rotatably connected on described cylinder body, the edge of described cam is provided with ejection cambered surface, and described ejection cambered surface and described thrust ring offset; Described cam is provided with waist manhole, described each leg is connected in described waist manhole by being arranged with the pin rolling of rolling bearing away from one end of piston only, in the time that described piston promotes described cam rotation, described piston moves along the axis of plunger shaft all the time.
Above-mentioned clearance adjustment mechanism is provided with cylinder, and described thrust ring is provided with the arc groove matching with described cylinder, and described cylinder is positioned at arc groove.
Above-mentioned tread brake device also comprises slide, and described slide is provided with gathering sill, and slide is fixed on described inboard wall of cylinder block; Fixed leg is extended in the both sides of described thrust ring; On described fixed leg, be arranged with the second needle bearing that is positioned at the first needle bearing of inner side and is positioned at outside; Described the first needle bearing and described ejection cambered surface offset, and described the second needle bearing is positioned at described gathering sill, and in the time that described cam promotes described thrust ring and advances or retreat, described fixed leg moves along described gathering sill.
Above-mentioned two legs are symmetrical arranged and perpendicular to described piston only, described leg is made up of with the connecting portion that is connected described two connecting plate portions and described piston only two connecting plate portions that are parallel to each other, and described cam is between two connecting plate portions of corresponding leg; Described bearing pin is successively through one of them connecting plate portion, oval shape groove and another connecting plate portion.
Above-mentioned force amplificatory structure also comprises back-moving spring, mount pad, piston packing and steady pin assembly; Described piston packing is set in the edge of described piston only; Described mount pad is fixed in described cylinder body, and one end of described back-moving spring and described piston offset, and the other end and described mount pad offset; The center of rotation of described cam is provided with pin-and-hole, and described steady pin assembly passes described cylinder body and pin-and-hole, thereby cam is rotatably connected on described cylinder body.
Above-mentioned tread brake device also comprises the parking brake mechanism that is provided with hand relieving assembly and spring energy-storage assembly, and described parking brake mechanism is arranged on cylinder body.
The present invention has positive effect:
(1) the brake head swing mechanism of tread brake device of the present invention, apply appropriate power to adjusting head by dish spring, brake pad, thereby while ensureing Vehicular vibration, brake head can not rock swing with vibration, and in the time of braking, under enough brake shoe positive pressure, brake head can swing, so that brake shoe can better be adjacent to wheel tread.
(2) the first runner assembly and the second turning discreteness of the brake head swing mechanism of tread brake device of the present invention, reasonable in design, can effectively ensure the reliability that adjusting head, suspension rod, brake head rotate, make slow-roll stabilization, alleviate the wearing and tearing of parts.
(3) tread brake device cam of the present invention is provided with waist manhole, leg is connected in waist manhole by being arranged with the pin rolling of rolling bearing away from one end of piston only, in the time that piston actuating cam rotates, piston and cam tie point change, avoided the deflection of piston, and rolling bearing makes the motion between parts more smooth. Because piston is all the time along the axial-movement of plunger shaft, reduce the cross force of sealing ring, so mechanical transfer efficiency improves; Meanwhile, also alleviate the wearing and tearing of sealing ring, greatly improved the service life of sealing ring.
(4) cylinder of thrust ring is positioned at the arc groove of clearance adjustment mechanism, in braking procedure, cylinder is subject to the ejection of arc groove, if brake shoe swings, can make clearance adjustment mechanism swing with respect to thrust ring, avoid the rigid impact wearing and tearing of parts.
(5) in prior art, thrust ring directly slides on cylinder body by slide block, part is easy to wear, tread brake device of the present invention has changed slide block into slide, on slide, offer gathering sill, the stressed member of thrust ring is positioned at gathering sill, and stressed member contacts with gathering sill by sheathed needle bearing, effectively reduce friction, ensureing, under the prerequisite of stable and reliable operation, to have extended to a great extent the life-span of parts, also improved mechanical efficiency simultaneously.
Brief description of the drawings
Fig. 1 is the perspective view of the tread brake device of embodiment 2;
Fig. 2 is the perspective view of the tread brake device of embodiment 1;
Fig. 3 is that the tread brake device in Fig. 2 removes the internal structure schematic diagram after cylinder body, brake shoe swing mechanism;
Fig. 4 is the partial sectional view of the cylinder body of tread brake device while observing from the top of Fig. 2;
Fig. 5 is the perspective view of the cam in Fig. 3;
Fig. 6 is the perspective view of the slide block in Fig. 3;
Fig. 7 is piston in Fig. 3 structural representation when actuating cam rotates;
Structural representation when Fig. 8 is the piston actuating cam rotation in Fig. 3;
Fig. 9 is the partial sectional view of the cylinder body of tread brake device of the prior art;
Structural representation when Figure 10 is piston actuating cam rotation of the prior art;
Figure 11 is the perspective exploded view of the brake shoe swing mechanism in Fig. 1;
Figure 12 is the profile of the A-A in Fig. 4.
The mark of above-mentioned accompanying drawing is as follows:
Cylinder body 1, arm 11, holder 11-1,
Spindle assemblies 2, leading screw 21, clearance adjustment mechanism 22, cylinder 22-1,
Force amplificatory structure 3, piston 31, piston only 31-1, leg 31-2, the 31-2-1 of connecting plate portion, connecting portion 31-2-2, back-moving spring 32, cam 33, ejection cambered surface 33-1, pin-and-hole 33-2, waist manhole 33-3, mount pad 34, piston packing 35, bearing pin 36, steady pin assembly 37, rolling bearing 38
Thrust ring 41, fixed leg 41-1, the first needle bearing 41-2, the second needle bearing 41-3, arc groove 41-4, slide 42, gathering sill 42-1,
Brake shoe swing mechanism 5, adjusting head 51, baffle plate 51-1, suspension rod 52, suspension ring 52-1, retainer ring 52-2, tapered slope 52-2-1, brake head 53, screwed hole 53-3, left plate 53-1, right plate 53-2, brake shoe 54, the first rotating assembly 55, the first bolt 55-1, the first pad 55-2, the first nut 55-3, torsion spring 55-4, damper assembly 56, gland 56-1, compact disc spring 56-2, brake pad 56-3, the second rotating assembly 57, the second bolt 57-1, the second pad 57-2, reed 57-3, the second nut 57-4, the first axle sleeve 57-5, the second axle sleeve 57-6, the 3rd axle sleeve 57-7.
Detailed description of the invention
(embodiment 1)
See Fig. 2 and Fig. 3, the tread brake device of the present embodiment, comprises cylinder body 1, spindle assemblies 2, force amplificatory structure 3, thrust ring 41 and brake shoe swing mechanism 5. Spindle assemblies 2, force amplificatory structure 3 and thrust ring 41 are located in cylinder body 1. Spindle assemblies 2 comprises leading screw 21 and clearance adjustment mechanism 22. Clearance adjustment mechanism 22 is set on leading screw 21. Thrust ring 41 is set on clearance adjustment mechanism 22.
See Fig. 3 to Fig. 8, force amplificatory structure 3 is cam mechanisms, comprises piston 31 and two cams 33. Piston 31 elasticity are arranged in plunger shaft, and piston 31 comprises piston only 31-1 and extended two the leg 31-2 of a side from piston only 31-1. The center of rotation of cam 33 is rotatably connected on cylinder body 1, and the edge of cam 33 is provided with ejection cambered surface 33-1. Ejection cambered surface 33-1 and thrust ring 41 offset. Cam 33 is provided with waist manhole 33-3, and each leg 31-2 is connected in waist manhole 33-3 by bearing pin 36 rollings that are arranged with rolling bearing 38 away from one end of piston only 31-1. In the time that piston 31 actuating cams 33 rotate, piston 31 moves along the axis of plunger shaft all the time.
See Fig. 3, clearance adjustment mechanism 22 is provided with cylinder 22-1, and thrust ring 41 is provided with the arc groove 41-4 matching with cylinder 22-1, and described cylinder 22-1 is positioned at arc groove 41-4.
See Fig. 3, Fig. 4 and Fig. 6, this tread brake device also comprises slide 42, and slide 42 is provided with gathering sill 42-1. Slide 42 is fixed on cylinder body 1 inwall. Fixed leg 41-1 is extended in the both sides of thrust ring 41, is arranged with the second needle bearing 41-3 that is positioned at the first needle bearing 41-2 of inner side and is positioned at outside on fixed leg 41-1. The first needle bearing 41-2 and ejection cambered surface 33-1 offset, and the second needle bearing 41-3 is positioned at gathering sill 42-1. In the time that cam 33 promotes thrust ring 41 and advances or retreat, fixed leg 41-1 moves along gathering sill 42-1.
See Fig. 3 and Fig. 4, two leg 31-2 are symmetrical arranged and perpendicular to piston only 31-1. Leg 31-2 is made up of with the connecting portion 31-2-2 that is connected two 31-2-1 of connecting plate portion and piston only 31-1 two 31-2-1 of connecting plate portion that are parallel to each other. Cam 33 is between two 31-2-1 of connecting plate portion of corresponding leg 31-2. Bearing pin 36 is successively through one of them 31-2-1 of connecting plate portion, oval shape groove 33-3 and the 31-2-1 of another connecting plate portion.
See Fig. 3, force amplificatory structure 3 also comprises back-moving spring 32, mount pad 34, piston packing 35 and steady pin assembly 37. Piston packing 35 is set in the edge of piston only 31-1. Mount pad 34 is fixed in cylinder body 1. One end of back-moving spring 32 and piston 31 offset, and the other end and mount pad 34 offset. The center of rotation of cam 33 is provided with pin-and-hole 33-2, and steady pin assembly 37 passes cylinder body 1 and pin-and-hole 33-2, thereby cam 33 is rotatably connected on cylinder body 1.
The clearance adjustment mechanism 22 of this tread brake device is the clearance adjustment mechanism described in Germany Patent document DE4117632A1.
See Figure 12 and Figure 13, brake shoe swing mechanism 5 comprises adjusting head 51, suspension rod 52, brake head 53, brake shoe 54, the first rotating assembly 55, damper assembly 56 and the second rotating assembly 57. Brake shoe 54 and damper assembly 56 are arranged on described brake head 53. Brake head 53 comprises left plate 53-1 and right plate 53-2. Adjusting head 51 is set on leading screw 21, and is connected with clearance adjustment mechanism 22, and the bottom of adjusting head 51 is extended baffle plate 51-1 downwards, and baffle plate 51-1 is between left plate 53-1 and right plate 53-2. The top front end of cylinder body 1 is provided with the arm 11 extending obliquely, and the top of suspension rod 52 is rotatably connected on arm 11 by the first rotating assembly 55. Brake head 53 and adjusting head 51 are rotatably connected on the bottom of suspension rod 52 by the second rotating assembly 57. Left plate 53-1 and right plate 53-2 all offer screwed hole 53-3 with the corresponding position of baffle plate 51-1. Damper assembly 56 comprises the brake pad 56-3 that screws the 56-1 of the gland in screwed hole 53-3, is located at the compact disc spring 56-2 in gland 56-1 inner chamber and is clamped in compact disc spring 56-2 between baffle plate 51-1.
The top of arm 11 is provided with two holder 11-1 that extend forward. The both sides, top of suspension rod 52 are respectively equipped with two suspension ring 52-1, and the two bottom sides of suspension rod 52 is respectively equipped with two retainer ring 52-2.
The first rotating assembly 55 comprises the first bolt 55-1, the first pad 55-2, the first nut 55-3 and torsion spring 55-4, the first bolt 55-1 passes suspension ring 52-1, holder 11-1, torsion spring 55-4, holder 11-1, suspension ring 52-1, the first pad 55-2 and the first nut 55-3 successively, and is threaded with the first nut 55-3. Between suspension ring 52-1, holder 11-1 and torsion spring 55-4 and the first bolt 55-1, be equipped with lining. The bipod of torsion spring 55-4 offsets with arm 11 and suspension rod 52 respectively.
The second rotating assembly 57 comprises the second bolt 57-1, the second pad 57-2, reed 57-3 and the second nut 57-4, and the second bolt 57-1 passes axis hole 51-2, left plate 53-1, retainer ring 52-2, reed 57-3, the second nut 57-4, the first axle sleeve 57-5, two the second axle sleeve 57-6 and two the 3rd axle sleeve 57-7 of retainer ring 52-2, the second pad 57-2, right plate 53-2, adjusting head 51 successively. Two retainer ring 52-2 are provided with centre bore, a relative side of retainer ring 52-2 is provided with tapered slope 52-2-1 along the edge of its centre bore, the 3rd axle sleeve 57-7 is provided with the taper stopper section matching with the shape of tapered slope 52-2-1, the 3rd axle sleeve 57-7 is positioned at the centre bore of retainer ring 52-2, and taper stopper section is positioned at tapered slope 52-2-1. Left plate 53-1 is provided with the through hole corresponding with the central hole location of retainer ring 52-2 with right plate 53-2, the second axle sleeve 57-6 is positioned at the through hole of left plate 53-1 and right plate 53-2, the first axle sleeve 57-5 is through the axis hole 51-2 of adjusting head 51, two the second axle sleeve 57-6 are set in the two ends of the first axle sleeve 57-5, the second bolt 57-1 passes the second pad 57-2, the 3rd axle sleeve 57-7, the first axle sleeve 57-5, the 3rd axle sleeve 57-7, reed 57-3 and the second nut 57-4 successively, and is threaded with the second nut 57-4.
The tread brake device of the present embodiment, while starting to brake, compressed air enters in the plunger shaft of cylinder body 1, and the effect that promotion piston 31 overcomes back-moving spring power 32 moves downward, thus band moving cam 33 rotates around pin-and-hole 33-2. Cam 33 rotates and promotes the first needle bearing 41-2 rotation, and forward, thrust ring 41 promotes gap and adjusts body 22 thrust ring 41, and gap is adjusted body 22 and promoted leading screw 21 forward. Leading screw 21 promotes adjusting head 51, thereby the frictional force that can overcome when brake head 53 travels forward between brake pad 56-3 and baffle plate 51-1 swings, and realizes braking thereby make brake shoe 54 be close to wheel tread. In braking procedure,, in order to ensure the rectilinear motion of thrust ring 41, cover has the fixed leg 41-1 of the second needle bearing 41-3 to slide in the gathering sill 42-1 of slide 42. It is the ejections that are subject to arc groove 41-4 due to cylinder 22-1 that thrust ring 41 promotes gap adjustment body 22, and when brake shoe 54 swings, cylinder 22-1 can swing in arc groove 41-4, thereby clearance adjustment mechanism 22 is swung with respect to thrust ring 41.
(embodiment 2)
The tread brake device of the present embodiment, remainder is identical with embodiment 1, difference is: this tread brake device also comprises the parking brake mechanism 6 that is provided with hand relieving assembly and spring energy-storage assembly, and this parking brake mechanism 6 is the parking brake mechanisms described in Germany Patent document DE4117632A1.
Tread brake device of the present invention is not limited to the various embodiments described above. Obviously, above-described embodiment is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention. For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description. Here without also giving exhaustive to all embodiments. And these belong to apparent variation that spirit of the present invention extended out or variation still among protection scope of the present invention.