CN103691807A - Production technology of fruit and vegetable plane - Google Patents
Production technology of fruit and vegetable plane Download PDFInfo
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- CN103691807A CN103691807A CN201310705785.8A CN201310705785A CN103691807A CN 103691807 A CN103691807 A CN 103691807A CN 201310705785 A CN201310705785 A CN 201310705785A CN 103691807 A CN103691807 A CN 103691807A
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Abstract
The invention discloses a production technology of a fruit and vegetable plane. The production technology comprises the steps of uncoiling materials, performing first stamping, performing secondary stamping, performing side buckling and installing a bottom frame and forming. The production technology of the fruit and vegetable plane is improved and accordingly the production process of the fruit and vegetable plane is greatly shortened, all stamping processes of the plate materials can be achieved only through two presses, the simple, convenient and rapid effects are achieved, the production time is saved, the intermediate links are reduced, the probability of problems is reduced, the energy consumption is saved, and the rate of finished products is improved. In addition, four workers only need to operate four presses respectively and accordingly the labor cost of enterprises can be reduced and the social competitiveness of the enterprises can be strengthened.
Description
Technical field
The present invention relates to kitchen utensils, especially the manufacture craft of fruits and vegetables plane.
Background technology
Fruits and vegetables plane is mainly that food is cut into sheet, strip, broken powder, is widely used in various cooking skills, very general in west application at present.In recent years along with the raising of China's national life quality, cooking skill is day by day subject to the people and payes attention to, fruits and vegetables planes is also emerging in large numbers in common other kitchen of China in recent years, by fruits and vegetables, dig the cutting speed of accelerating widely fruits and vegetables, thereby meet the requirement that people process fruit-vegetable food, and combine with Chinese meal cooking skill, range of application is wider, welcome by the masses.But fruits and vegetables planing skill, because its production process step is too much, is completed by original 20 multiple working procedures, equipment and personnel on the market now.Production efficiency is low, and percent defective is high, and each operation needs special workman to operate, and has increased widely the manufacturing cost of enterprise, has weakened the market competitiveness of enterprise.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of simply, can improve again the manufacture craft of fruits and vegetables plane production efficiency simultaneously.
The present invention for the technical scheme that solves its technical problem and adopt is:
A manufacture craft for fruits and vegetables plane, comprises the following steps:
1), uncoiling material, the coiled strip for the treatment of uncoiling is placed on uncoiler and is pressed into flat plate;
2), first punching press, the plate obtaining in step 1) is put in the first forcing press, by forcing press, on plate, synchronously go out macropore, aperture and tool bore, and synchronously by macropore, aperture and tool bore moulding, finally the plate after moulding is cut into some monomer blanks;
3), two times punch, by step 2) in the monomer blank that obtains put in the second forcing press and substep bends its neighboring, on monomer blank, go out snuff hole moulding, and then bending forming is carried out in the middle part of monomer blank, thereby obtain product blank simultaneously;
4), riveted, the product blank obtaining in step 3) is put into the 3rd forcing press by its mutual close opening edge riveted, form a fixed body;
5), bottom reinforces moulding, in above-mentioned steps 4) in the lateral wall bottom cover of the fixed body that obtains load onto a reinforced bulkhead, and then utilize press of four to wrap within it to strengthen the intensity of fixed body by the base outer rim bending of fixed body bottom surrounding and by described reinforced bulkhead, thereby obtain final finished.
Improvement as technique scheme, the coiled strip for the treatment of uncoiling in described step 1) needs to process through sanding and polishing before carrying out uncoiling, the above-mentioned coiled strip until uncoiling is after sanding and polishing is processed, make to adopt the fruits and vegetables plane outer surface of this coiled strip production brighter, elegant in appearance, thereby meet the esthetic requirement that people are more and more higher.
Further improvement as technique scheme; coiled strip after sanding and polishing is processed need to be at its surface coverage last layer protective film in uncoiling process; finally send again uncoiler to and carry out uncoiling; above-mentioned protective film can make coiled strip can not cause its burnishing surface to be scratched in the process of uncoiling making fruits and vegetables plane; thereby the fruits and vegetables that obtain a bright and clean and don't can be scratched dig, and have greatly met people's demand.
The invention has the beneficial effects as follows: because the present invention is by improving the manufacture craft of fruits and vegetables plane, the making flow process of fruits and vegetables plane is shortened widely, only need two forcing presses can complete all stamping procedures of plate, simple and convenient quick, shortened widely the making flow process of fruits and vegetables planes, both saved the production time, cut down the number of intermediate links again, reduce the probability going wrong, improve yield rate, only need in addition four workmans to operate respectively four forcing presses, contribute to reduce the labor cost of enterprise, strengthen the competitiveness of society of enterprise.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the surface structure schematic diagram of fruits and vegetables plane of the present invention;
Fig. 2 is the schematic diagram of the punching of plate in the present invention;
Fig. 3 is the schematic diagram of the punching moulding of plate in the present invention;
Fig. 4 is the equipment connection schematic diagram of coiled strip uncoiling and first punching press in the present invention;
Fig. 5 is the equipment connection schematic diagram that in the present invention, monomer blank carries out two times punch and following process.
The specific embodiment
Referring to figs. 1 through Fig. 5, a kind of manufacture craft of fruits and vegetables plane, comprises the following steps:
1), uncoiling material, the coiled strip for the treatment of uncoiling is placed on uncoiler and is pressed into flat plate;
2), first punching press, the plate obtaining in step 1) is put in the first forcing press, by forcing press, on plate, synchronously go out macropore, aperture and tool bore, and synchronously by macropore, aperture and tool bore moulding, finally the plate after moulding is cut into some monomer blanks;
3), two times punch, by step 2) in the monomer blank that obtains put in the second forcing press and substep bends its neighboring, on monomer blank, go out snuff hole moulding, and then bending forming is carried out in the middle part of monomer blank, thereby obtain product blank simultaneously;
4), riveted, the product blank obtaining in step 3) is put into the 3rd forcing press by its mutual close opening edge riveted, form a fixed body;
5), bottom reinforces moulding, in above-mentioned steps 4) in the lateral wall bottom cover of the fixed body that obtains load onto a reinforced bulkhead, and then utilize press of four to wrap within it to strengthen the intensity of fixed body by the base outer rim bending of fixed body bottom surrounding and by described reinforced bulkhead, thereby obtain final finished.
Further, the coiled strip for the treatment of uncoiling in described step 1) needs to process through sanding and polishing before carrying out uncoiling, the above-mentioned coiled strip until uncoiling is after sanding and polishing is processed, make to adopt the fruits and vegetables plane outer surface of this coiled strip production brighter, elegant in appearance, thereby meet the esthetic requirement that people are more and more higher.
Further again; coiled strip after sanding and polishing is processed need to be at its surface coverage last layer protective film in uncoiling process; finally send again uncoiler to and carry out uncoiling; above-mentioned protective film can make coiled strip can not cause its burnishing surface to be scratched in the process of uncoiling making fruits and vegetables plane; thereby the fruits and vegetables that obtain a bright and clean and don't can be scratched dig, and have greatly met people's demand.
The process that above-mentioned coiled strip carries out uncoiling and first punching press is as follows, first the coiled strip 1 that is coated with protection sheet is placed on feeding machine 2, then by being arranged on the paper collecting machine 3 in feeding machine 2 left sides, the protection sheet covering on coiled strip 1 is reclaimed, then the coiled strip 1 that removes protection sheet detects the rear laminator 5 that arrives by induction wheel 4, described laminator 5 is pasted last layer protective film at the sanding and polishing face of coiled strip 1, the coiled strip 1 that is coated with protective film enters levelling gear 6 and adjusts straight, finally by the tabular plate of one-tenth after leveling, be admitted in the first forcing press 7 and carry out first punch forming, monomer blank after moulding is collected by the collecting machine 8 that is arranged on the first forcing press 7 rear sides, monomer blank after collection is through the conveying of the first conveyer belt 9, deliver to manipulator 10 places, then by manipulator 10, monomer blank is sent in the second forcing press 11 and carried out two times punch moulding, product blank after moulding sends into through the second conveyer belt 12 the part riveted in the 3rd forcing press 13, need being connected, thereby be fixed body, afterwards, a reinforced bulkhead is installed in periphery wall bottom at the fixed body obtaining, and it is sent in press of four 15 the circumferential outer edge bending forming of fixed body bottom by the 3rd conveyer belt 14, thereby by reinforced bulkhead parcel within it, obtain final finished.
Manufacture craft of the present invention is compared with traditional production technology, at aspects such as product quality, production efficiency, production cost, energy consumption and safety coefficients, has following raising: 1, stock utilization improves 3%; 2, product quality improves 5%, no longer because of for people's scratching, weigh wounded and waste product that feeding is not in place causes; 3, production efficiency improves 300%, reduces the haulage time of inter process, and one-shot completes multiple operation, can continuous punching; 4, production cost reduces by 6.5%, and every jig frequency completes more than 20 feature, reduces the input of equipment investment, mould number, minimizing manpower simultaneously; 5, in equal production capacity situation, compare traditional processing technology application apparatus energy consumption and save 25%, reach energy-saving and emission-reduction; 6, substantially can there is not security incident.
The foregoing is only preferential embodiment of the present invention, as long as within the technical scheme that realizes the object of the invention with basic identical means all belongs to protection scope of the present invention.
Claims (3)
1. a manufacture craft for fruits and vegetables plane, is characterized in that, comprises the following steps:
1), uncoiling material, the coiled strip for the treatment of uncoiling is placed on uncoiler and is pressed into flat plate;
2), first punching press, the plate obtaining in step 1) is put in the first forcing press, by forcing press, on plate, synchronously go out macropore, aperture and tool bore, and synchronously by macropore, aperture and tool bore moulding, finally the plate after moulding is cut into some monomer blanks;
3), two times punch, by step 2) in the monomer blank that obtains put in the second forcing press and substep bends its neighboring, on monomer blank, go out snuff hole moulding, and then bending forming is carried out in the middle part of monomer blank, thereby obtain product blank simultaneously;
4), riveted, the product blank obtaining in step 3) is put into the 3rd forcing press by its mutual close opening edge riveted, form a fixed body;
5), bottom reinforces moulding, in above-mentioned steps 4) in the lateral wall bottom cover of the fixed body that obtains load onto a reinforced bulkhead, and then utilize press of four to wrap within it to strengthen the intensity of fixed body by the base outer rim bending of fixed body bottom surrounding and by described reinforced bulkhead, thereby obtain final finished.
2. the manufacture craft of a kind of fruits and vegetables plane according to claim 1, is characterized in that: the coiled strip for the treatment of uncoiling in described step 1) needs to process through sanding and polishing before carrying out uncoiling.
3. the manufacture craft of a kind of fruits and vegetables plane according to claim 2, is characterized in that: the coiled strip after sanding and polishing is processed need to, at its surface coverage last layer protective film, finally be sent uncoiler to again and be carried out uncoiling in uncoiling process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310705785.8A CN103691807B (en) | 2013-12-18 | 2013-12-18 | A kind of manufacture craft of fruits and vegetables plane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310705785.8A CN103691807B (en) | 2013-12-18 | 2013-12-18 | A kind of manufacture craft of fruits and vegetables plane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103691807A true CN103691807A (en) | 2014-04-02 |
| CN103691807B CN103691807B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310705785.8A Active CN103691807B (en) | 2013-12-18 | 2013-12-18 | A kind of manufacture craft of fruits and vegetables plane |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000300448A (en) * | 1999-04-16 | 2000-10-31 | Etsuko Tomita | Auxiliary tool for cooking device for vegetables |
| US20090183611A1 (en) * | 2008-01-17 | 2009-07-23 | Ashok Khubani | Food preparation device with safety features |
| DE202009011687U1 (en) * | 2009-09-03 | 2009-11-26 | Allegro Commercial Gmbh | slicer |
| CN201595723U (en) * | 2009-12-31 | 2010-10-06 | 林庆 | Shredding and slicing device |
| JP2010253210A (en) * | 2009-04-21 | 2010-11-11 | Masaharu Kinda | Folded grater and slicer |
| CN101982151A (en) * | 2010-09-21 | 2011-03-02 | 岑乾光 | Oven inner container and processing method thereof |
| CN203000645U (en) * | 2012-12-31 | 2013-06-19 | 张骞文 | Multi-surface shredder kitchen ware |
-
2013
- 2013-12-18 CN CN201310705785.8A patent/CN103691807B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000300448A (en) * | 1999-04-16 | 2000-10-31 | Etsuko Tomita | Auxiliary tool for cooking device for vegetables |
| US20090183611A1 (en) * | 2008-01-17 | 2009-07-23 | Ashok Khubani | Food preparation device with safety features |
| JP2010253210A (en) * | 2009-04-21 | 2010-11-11 | Masaharu Kinda | Folded grater and slicer |
| DE202009011687U1 (en) * | 2009-09-03 | 2009-11-26 | Allegro Commercial Gmbh | slicer |
| CN201595723U (en) * | 2009-12-31 | 2010-10-06 | 林庆 | Shredding and slicing device |
| CN101982151A (en) * | 2010-09-21 | 2011-03-02 | 岑乾光 | Oven inner container and processing method thereof |
| CN203000645U (en) * | 2012-12-31 | 2013-06-19 | 张骞文 | Multi-surface shredder kitchen ware |
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| Publication number | Publication date |
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| CN103691807B (en) | 2015-11-18 |
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