CN103668322A - Method for recovering copper and nickel from copper-nickel based alloy waste - Google Patents

Method for recovering copper and nickel from copper-nickel based alloy waste Download PDF

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CN103668322A
CN103668322A CN201310673020.0A CN201310673020A CN103668322A CN 103668322 A CN103668322 A CN 103668322A CN 201310673020 A CN201310673020 A CN 201310673020A CN 103668322 A CN103668322 A CN 103668322A
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copper
nickel
anode
cathode
negative electrode
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CN103668322B (en
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王�华
李磊
邱在军
廖彬
谢晓峰
张仁杰
胡建杭
魏永刚
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Kunming University of Science and Technology
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Abstract

The invention relates to a method for recovering copper and nickel from copper-nickel based alloy waste, and belongs to the technical field of comprehensive utilization of resources. The method comprises the following steps of: heating the copper-nickel based alloy waste to reach a molten state, and then casting to form a soluble anode plate; electrolyzing with the soluble anode plate as an anode, a stainless steel plate as a cathode, and copper sulfate as electrolyte until the concentration of copper ion in the electrolyte is reduced to 5 to 30g/L, thus obtaining copper on the cathode; recycling the obtained electrolyte to cyclone electrodeposition, namely, performing electrodeposition with an insoluble iridium film as an anode and an annular titanium plate as a cathode until the concentration of copper ion in the electrolyte reaches 1 to 5g/L, thus obtaining copper on the cathode; performing nickel electrodeposition by using the obtained copper-free electrolyte as the electrolyte, lead anode composite plate as an anode and another stainless steel plate as a cathode, thus obtaining nickel on the cathode after the cathode electrodeposition cycle is ended. The method enables the anode plate casting process and the alloy structure breaking process to be coupled and integrated, thus the energy-saving effect of the process is remarkable.

Description

A kind of method of steamalloy waste recovery copper, nickel
Technical field
A kind of method that the present invention relates to steamalloy waste recovery copper, nickel, belongs to comprehensive utilization of resources technical field.
Background technology
China's nickel is supplied with and is comprised of two parts, and a part is newly to produce nickel ore concentrate supply, and this part accounts for 72.9% of nickel aggregate supply, and another part accounts for 27.1% from regeneration nickel, and along with the development of economic construction and Iron And Steel Industry, the demand of nickel constantly increases.Within 2010, estimate that Chinese nickel consumption reaches after 400,000 tons/year, China becomes nickel country of consumption the biggest in the world.Within 2010, Chinese nickel metal foundation reserves only have 2,300,000 tons of left and right, the Chinese nickel minerals exploration of 2010-2013 does not have major progress, if just gone down according to such consumption, after 10 years, the nickel ore resource of China is incited somebody to action approach exhaustion gradually, and copper resource situation is similar with it.Alleviate the resource pressure of China's copper, nickel resources, need to strengthen the utilising efficiency to secondary resource.
Corronel waste material material is increasing year by year simultaneously, the alloy components damaging in the waste material producing in the waste material producing while mainly comprising mechanical workout, smelting process, industrial sector and part etc.In addition, the nickel-copper alloy waste material major part circulating on domestic market is bought from the ground such as Taiwan of Japan, Korea S and China, it is the waste material of electronic component factory output, its chemical composition be take nickel, copper as main, and strengthening has comparatively positive effect to alleviation China nickel, copper resource pressure undoubtedly to this recycling.But at present about this alloyed scrap utilize mode for adding as alloying element additive in alloy manufacture craft after classifying, utilization ratio is on the low side and economy performance is poor.
Number of patent application provides " a kind of method that reclaims copper, nickel from ferronickel copper alloy scrap " for 201310455464.7, first the method heats up ferronickel copper alloy scrap to obtain molten state ferronickel copper alloy scrap, then add slag former and spray into oxidizing gas, obtaining molten metal and slag; Then molten metal is cast into soluble anode, final stage electrorefining reclaims copper, will reclaim electric deposition nickel after the electrolytic solution copper removal of copper.In the method in the process of one section of electrolytical refined copper for preventing nickel electrowinning out, need intermittent iron supplement Cu 2+, make electrolytic solution Cu 2+ionic concn maintains 20~80g/L, and must be by the Cu in electrolytic solution before electric deposition nickel 2+remove, so technique is more complicated and loaded down with trivial details, and final copper, the nickel product purity obtaining is not high.
Summary of the invention
For problem and the deficiency of above-mentioned prior art existence, the invention provides a kind of method of steamalloy waste recovery copper, nickel.The method is used for reference the thought of Complicated Copper raw material electrorefining, proposes three sections of electrorefinings of nickel copper-based alloy waste refusion destruction alloy structure and reclaims the wherein new approaches of nickel, copper.The present invention effectively destroys two techniques by positive plate casting and alloy structure and is coupled as one, energy saving technology effect is remarkable, and the mode by three sections of wet-process refinings reclaims wherein copper, nickel, and prepare high purity nickel, copper, waste resource overall availability is high, industry popularizing application prospect is good, and the present invention is achieved through the following technical solutions.
A method for steamalloy waste recovery copper, nickel, its concrete steps are as follows:
(1) first steamalloy waste material is warming up to after molten state insulation 0.5 ~ 2.5h, copper nickel molten metal is cast into soluble anode plate, then take soluble anode plate as anode, stainless steel plate is negative electrode, copper sulfate is electrolytic solution, at control flume voltage, is that 1.4 ~ 3.0V and while current density are 160 ~ 320A/m 2under condition, electrolysis to copper ion concentration in electrolytic solution is 5 ~ 30g/L, can on negative electrode, prepare copper;
(2) circulation of elecrolyte that copper ion concentration step (1) being obtained is 5 ~ 30g/L enters into eddy flow electrodeposition, and the insoluble iridium film of take is anode, and annular titanium plate is negative electrode, at control flume voltage, is that 2.0 ~ 3.0V and while current density are 300 ~ 700A/m 2, electrolyte flow rate is that under 0.1 ~ 2L/min condition, electrodeposition to copper ion concentration in electrolytic solution is 1 ~ 5g/L, can on negative electrode, prepare copper;
(3) after the electrolytic solution copper removal that copper ion concentration step (2) being obtained is 1 ~ 5g/L, as the electrolytic solution of electro deposited nickel, take plumbum anode composite board as anode, stainless steel plate is negative electrode, after electrodeposition cathode deposition period finishes, can on negative electrode, prepare nickel.
Described steamalloy waste material comprises the component of following mass percent: Cu30 ~ 98%, Ni2 ~ 70%.
The temperature of controlling electrolytic solution in above-mentioned steps (1), (2), (3) is 45 ~ 65 ℃.
In above-mentioned steps (1), steamalloy waste material holding temperature is 1500 ~ 1650 ℃.
In above-mentioned steps (3), in electro deposited nickel process, control flume voltage is 2.2 ~ 2.6V.
In above-mentioned steps (3), electro deposited nickel cathode deposition period is 7 ~ 10 days.
In above-mentioned steps (3), copper removal process is: nickel black method or sulfurization-precipitation method.
The invention has the beneficial effects as follows: (1) present method is effectively destroyed two techniques by positive plate casting and alloy structure and is coupled as one, energy saving technology effect is remarkable, and the mode by three sections of wet-process refinings reclaims wherein copper, nickel and prepares high purity nickel, copper, waste resource overall availability is high, and industrial popularizing application prospect is good; (2) present method technique is simple, and reagent is few, and cost is lower; (3) the copper products purity obtaining by electrolysis and eddy flow electrodeposition is all higher than 99.9%, and the final nickel product purity that electro deposited nickel obtains is also higher than 99.9%.
Accompanying drawing explanation
Fig. 1 is process flow sheet of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment 1
As shown in Figure 1, the method for this steamalloy waste recovery copper, nickel, its concrete steps are as follows:
(1) first steamalloy waste material is warming up to after molten state insulation 0.5h, copper nickel molten metal is cast into soluble anode plate, then take soluble anode plate as anode, stainless steel plate is negative electrode, copper sulfate is electrolytic solution, at control flume voltage, is that 1.4V and while current density are 160A/m 2under condition, electrolysis to copper ion concentration in electrolytic solution is 5g/L, can on negative electrode, prepare copper, wherein in steamalloy waste material, copper, nickel mass percent are respectively 98% and 2%, steamalloy waste material intensification temperature is 1500 ℃, soluble anode board size is 670 * 870 * 10mm, cell dimension is 871 * 1131mm, and homopolarity polar plate spacing is 80mm;
(2) circulation of elecrolyte that copper ion concentration step (1) being obtained is 5g/L enters into eddy flow electrodeposition, and the insoluble iridium film of take is anode, and annular titanium plate is negative electrode, at control flume voltage, is that 2.0V and while current density are 300A/m 2, electrolyte flow rate is that under 0.1L/min condition, electrodeposition to copper ion concentration in electrolytic solution is 1g/L, can on negative electrode, prepare copper;
(3) after the electrolytic solution copper removal that copper ion concentration step (2) being obtained is 1g/L as the electrolytic solution of electro deposited nickel, take plumbum anode composite board as anode, stainless steel plate is negative electrode, after electrodeposition cathode deposition period finishes, can on negative electrode, prepare nickel, wherein in electro deposited nickel process, control flume voltage is 2.2V; Electro deposited nickel cathode deposition period is 7 days.
The temperature of controlling electrolytic solution in above-mentioned steps (1), (2), (3) is 45 ℃; In step (3), copper removal process is: sulfurization-precipitation method.
Detect by analysis, the cathode copper purity obtaining in above-mentioned steps (1) is 99.994%, and the copper purity obtaining in above-mentioned steps (2) is 99.93%; The cathode nickel purity obtaining in step (3) is 99.91%.
Embodiment 2
As shown in Figure 1, the method for this steamalloy waste recovery copper, nickel, its concrete steps are as follows:
(1) first steamalloy waste material is warming up to after molten state insulation 2.5h, copper nickel molten metal is cast into soluble anode plate, then take soluble anode plate as anode, stainless steel plate is negative electrode, copper sulfate is electrolytic solution, at control flume voltage, is that 3.0V and while current density are 320A/m 2under condition, electrolysis to copper ion concentration in electrolytic solution is 30g/L, can on negative electrode, prepare copper, in steamalloy waste material, copper, nickel mass percent are respectively 30% and 70%, steamalloy waste material intensification temperature is 1650 ℃, soluble anode board size is 700 * 900 * 10mm, cell dimension is 871 * 1131mm, and homopolarity polar plate spacing is 85mm;
(2) circulation of elecrolyte that copper ion concentration step (1) being obtained is 30g/L enters into eddy flow electrodeposition, and the insoluble iridium film of take is anode, and annular titanium plate is negative electrode, at control flume voltage, is that 2.5V and while current density are 700A/m 2, electrolyte flow rate is that under 2L/min condition, electrodeposition to copper ion concentration in electrolytic solution is 5g/L, can on negative electrode, prepare copper;
(3) after the electrolytic solution copper removal that copper ion concentration step (2) being obtained is 5g/L as the electrolytic solution of electro deposited nickel, take plumbum anode composite board as anode, stainless steel plate is negative electrode, after electrodeposition cathode deposition period finishes, can on negative electrode, prepare nickel, wherein in electro deposited nickel process, control flume voltage is that 2.6V, electro deposited nickel cathode deposition period are 10 days.
The temperature of controlling electrolytic solution in above-mentioned steps (1), (2), (3) is 65 ℃; In above-mentioned steps (3), copper removal process is: nickel black method.
Detect by analysis, the cathode copper purity obtaining in above-mentioned steps (1) is 99.98%, and the copper purity obtaining in above-mentioned steps (2) is 99.93%; The cathode nickel purity obtaining in step (3) is 99.992%.
Embodiment 3
As shown in Figure 1, the method for this steamalloy waste recovery copper, nickel, its concrete steps are as follows:
(1) first steamalloy waste material is warming up to after molten state insulation 1h, copper nickel molten metal is cast into soluble anode plate, then take soluble anode plate as anode, stainless steel plate is negative electrode, copper sulfate is electrolytic solution, at control flume voltage, is that 2.5V and while current density are 250A/m 2under condition, electrolysis to copper ion concentration in electrolytic solution is 18g/L, can on negative electrode, prepare copper, wherein in steamalloy waste material, copper, nickel, weight of iron per-cent are respectively 45%, 35% and 20%, steamalloy waste material intensification temperature is 1600 ℃, soluble anode board size is 720 * 900 * 10mm, cell dimension is 940 * 1350mm, and homopolarity polar plate spacing is 90mm;
(2) circulation of elecrolyte that copper ion concentration step (1) being obtained is 18g/L enters into eddy flow electrodeposition, and the insoluble iridium film of take is anode, and annular titanium plate is negative electrode, at control flume voltage, is that 3.0V and while current density are 350A/m 2, electrolyte flow rate is that under 1.5L/min condition, electrodeposition to copper ion concentration in electrolytic solution is 3g/L, can on negative electrode, prepare copper;
(3) after the electrolytic solution copper removal that copper ion concentration step (2) being obtained is 3g/L as the electrolytic solution of electro deposited nickel, take plumbum anode composite board as anode, stainless steel plate is negative electrode, after electrodeposition cathode deposition period finishes, can on negative electrode, prepare nickel, wherein in step (3), in electro deposited nickel process, control flume voltage is 2.4V; Electro deposited nickel cathode deposition period is 8 days.
The temperature of controlling electrolytic solution in above-mentioned steps (1), (2), (3) is 50 ℃; In above-mentioned steps (3), copper removal process is: sulfurization-precipitation method.
Detect by analysis, the cathode copper purity obtaining in above-mentioned steps (1) is 99.98%, and the copper purity obtaining in above-mentioned steps (2) is 99.92%; The cathode nickel purity obtaining in step (3) is 99.94%.

Claims (2)

1. a method for steamalloy waste recovery copper, nickel, is characterized in that concrete steps are as follows:
(1) first steamalloy waste material is warming up to after molten state insulation 0.5 ~ 2.5h, copper nickel molten metal is cast into soluble anode plate, then take soluble anode plate as anode, stainless steel plate is negative electrode, copper sulfate is electrolytic solution, at control flume voltage, is that 1.4 ~ 3.0V and while current density are 160 ~ 320A/m 2under condition, electrolysis to copper ion concentration in electrolytic solution is 5 ~ 30g/L, can on negative electrode, prepare copper;
(2) circulation of elecrolyte that copper ion concentration step (1) being obtained is 5 ~ 30g/L enters into eddy flow electrodeposition, and the insoluble iridium film of take is anode, and annular titanium plate is negative electrode, at control flume voltage, is that 2.0 ~ 3.0V and while current density are 300 ~ 700A/m 2, electrolyte flow rate is that under 0.1 ~ 2L/min condition, electrodeposition to copper ion concentration in electrolytic solution is 1 ~ 5g/L, can on negative electrode, prepare copper;
(3) after the electrolytic solution copper removal that copper ion concentration step (2) being obtained is 1 ~ 5g/L, as the electrolytic solution of electro deposited nickel, take plumbum anode composite board as anode, stainless steel plate is negative electrode, after electrodeposition cathode deposition period finishes, can on negative electrode, prepare nickel.
2. the method for steamalloy waste recovery copper according to claim 1, nickel, is characterized in that: described steamalloy waste material comprises the component of following mass percent: Cu30 ~ 98%, Ni2 ~ 70%.
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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN104278291A (en) * 2014-10-24 2015-01-14 天津中色再生金属工程技术研究院 Method of directly melting and molding scrap copper to extract copper by electrolysis
CN104724864A (en) * 2015-03-31 2015-06-24 江苏地一环保科技有限公司 Cyclone treatment technique of nickel-containing electroplating wastewater
CN105154919A (en) * 2015-10-14 2015-12-16 池州西恩新材料科技有限公司 Process for recycling copper and nickel from copper-nickel alloy
CN107268032A (en) * 2017-06-27 2017-10-20 中国科学院过程工程研究所 A kind of method of copper and zinc in Recycling of waste liquid
CN110983376A (en) * 2019-12-31 2020-04-10 广西南国铜业有限责任公司 Copper electrolyte purification process
CN114517309A (en) * 2022-03-15 2022-05-20 金川镍钴研究设计院有限责任公司 Method for supplementing nickel and removing copper in nickel electrolysis production system

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CN102260795A (en) * 2011-05-20 2011-11-30 四川省尼科国润新材料有限公司 Method for directly producing electrolytic nickel by using copper nickel renewable resources

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104278291A (en) * 2014-10-24 2015-01-14 天津中色再生金属工程技术研究院 Method of directly melting and molding scrap copper to extract copper by electrolysis
CN104724864A (en) * 2015-03-31 2015-06-24 江苏地一环保科技有限公司 Cyclone treatment technique of nickel-containing electroplating wastewater
CN105154919A (en) * 2015-10-14 2015-12-16 池州西恩新材料科技有限公司 Process for recycling copper and nickel from copper-nickel alloy
CN107268032A (en) * 2017-06-27 2017-10-20 中国科学院过程工程研究所 A kind of method of copper and zinc in Recycling of waste liquid
CN107268032B (en) * 2017-06-27 2019-04-05 中国科学院过程工程研究所 A kind of method of copper and zinc in Recycling of waste liquid
CN110983376A (en) * 2019-12-31 2020-04-10 广西南国铜业有限责任公司 Copper electrolyte purification process
CN114517309A (en) * 2022-03-15 2022-05-20 金川镍钴研究设计院有限责任公司 Method for supplementing nickel and removing copper in nickel electrolysis production system
CN114517309B (en) * 2022-03-15 2023-09-26 金川镍钴研究设计院有限责任公司 Nickel supplementing and decoppering method in nickel electrolysis production system

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