CN103652306A - Two-color crispy cone and preparation method thereof as well as filling device of crispy cone production line - Google Patents
Two-color crispy cone and preparation method thereof as well as filling device of crispy cone production line Download PDFInfo
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- CN103652306A CN103652306A CN201210350952.7A CN201210350952A CN103652306A CN 103652306 A CN103652306 A CN 103652306A CN 201210350952 A CN201210350952 A CN 201210350952A CN 103652306 A CN103652306 A CN 103652306A
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Abstract
The invention discloses a two-color crispy cone and a preparation method thereof as well as a filling device for producing the crispy cone. The two-color crispy cone comprises a monolayer pancake blank formed by baking alternately distributed pastes with two colors, and the edge of the two-color crispy cone is clear without a color mixing region. A preparation device of the two-color crispy cone is obtained by improving the filling device of a crispy cone production line, the filling device is provided with two discharging nozzles which are fixed on upper and lower trusses and are used for filling a baking substrate with the pastes with two colors respectively, and sealing devices are arranged on the discharging nozzles and used for controlling a filling process. The crispy cone has the characteristic of bright color, is matched with ice cream with various flavors and colors, and can greatly improve the experience of consumers and enrich the cold drink market.
Description
Technical field
The present invention relates to a kind of production equipment of crisp cylinder, concrete, the present invention relates to the crisp cylinder of a kind of novel dual-color and corresponding production line device for casting, and the preparation method of double-colored crisp cylinder.
Background technology
Cold drink industry crisp cylinder used is all single color and luster, single taste at present, and on market, the differentiation of the relevant crisp cylinder series products of various brands is mainly to differentiate by color and luster, taste, the shape moulding of main body feed liquid, seldom has the crisp cylinder of polychrome.And in fact consumer is when enjoying crisp cylinder series products, an object is fundamentally that sensation of arranging in pairs or groups enjoying crisp cylinder and feed liquid, and dull color and luster defines consumer's experience.
At present, the general production technology of crisp cylinder comprises: between baking mold, dry batter, and immediately make still awfully hot magnificent husband's sheet (wafer sheet claims again face biscuit) form its final tubular.Concrete, first inject batter curing on substrate, then close to dry and iron cover plate.In closing process, batter is spread out and is formed the final form of face biscuit between described plate.After the process of curing, again open described plate, to remove the magnificent husband's sheet curing.Just opening and curing after plate, face biscuit is still awfully hot and be flexible, can be shaped as tubular and does not rupture.By by described biscuit around the taper-type dropper shaping of having reeled, on this taper-type dropper, described cylinder is cooling and curing rapidly, forms the product enbrittling of most of dry and dimensionally stable.
The color of crisp cylinder is generally that the brown stain being occurred when the high temperature by batter causes, publication number is that the United States Patent (USP) of US 2002/0150663Al discloses low sugar or sugar-free, or adds non-carbohydrate sweet substance, can not cause the variable color of crisp cylinder.In crisp cylinder, also can add other pigment, but because brown stain can occur component itself in crisp cylinder, integral color is all partially dark.
Those skilled in the art known can by cure on plate simultaneously the conventional batter of dispensing and comprise add look for example the batter of burnt sugar coloring produce double-colored cylinder.The crisp cylinder making is the cylinder that comprises conventional batter piece and comprise other coloured batter piece.By baking and banking up with earth plate and batter and iron in baking the distribution that pattern has been determined different colours of spreading out producing while spreading out between plate closing, but mix between the crisp cylinder color that utilizes these class methods to prepare, boundary is unintelligible, and pattern is irregular, and it is too large to realize the required equipment change upgrading of this technique, thereby makes it only stay in theoretical level.
Publication number is that 200880010081.6 patent application document discloses a kind of crisp cylinder with polychrome, but manufacture craft reality of this crisp cylinder makes for improving on the bed material of batter, concrete, use sugar-free or few sugared batter can produce the crisp cylinder of white, coordinate other color and the technique crisp cylinder that can produce polychrome.But as described in this patent, this crisp cylinder obtains by cover one deck modified dough on bottom dough/pasta, and it has specifically used the mode of combination to produce pattern, and the color producing is like this impure, and color and luster still needs to improve.And, there is the crisp cylinder of more sugar-free compositions, still there is the problem of moulding rate variance in itself, thereby has indirectly improved production cost.
Summary of the invention
Equipment and the production method thereof of the object of the present invention is to provide a kind of double-colored crisp cylinder, producing double-colored crisp cylinder, it is good that this equipment has flexibility, the feature that mouldability is high, and utilize this equipment preparation can obtain sharp-edged double-colored crisp cylinder.
Double-colored crisp cylinder is herein compared with traditional crisp cylinder, has obvious difference in its structure.From the appearance, between two kinds of colors, interface is clear, and boundary between two kinds of colors of traditional double-colored crisp cylinder is fuzzy, and has batch mixing region.From structure, crisp cylinder of the present invention is comprised of individual layer face biscuit structure, and the face biscuit of every kind of color has all formed the structure of an individual layer after curing, rather than is similar to the double-decker in aforementioned patent.
In order to solve the technical barrier of producing double-colored crisp cylinder, the present invention sets about and carries out large change from the technological principle of crisp cylinder batter feed liquid perfusion from the filling system of crisp cylinder production line, the material feeding mode of improving batter feed liquid, double-colored feed liquid can be poured into simultaneously, and then improves color and luster and the local flavor of crisp cylinder.Selected feed liquid can be traditional feed liquid with different colours herein.
In traditional technique, feed liquid in material cylinder is to be connected to work station by pipeline, by work station, control and to carry out material feeding to curing substrate again, and being to expect the feed liquid in cylinder, improvement of the present invention can directly inject discharging gate, or enter discharging gate by alternate manner, its switch is controlled by sealing materials device, and has improved material feeding mode; In traditional handicraft, for optimization streamline is produced, cure substrate and discharging gate and have certain distance, be generally the parameter of the existing device of 2-3cm(), and discharging gate of the present invention and the difference in height (discharging gate bottom is to the vertical range of curing plate substrate) of curing substrate are 0.2～0.5cm, can realize discharging gate and directly stretch into and in mould, pour into material.This difference in height can not be too low, and concrete height should determine according to actual conditions, and such as when select good control system, in the time of can well avoiding material injection nozzle to encounter curing edition, selection material injection nozzle be with to cure substrate low clearance poor; And when control system sensitivity is poor, need appropriateness to heighten height difference.
The envelope materials device of herein addressing can be a digital controlled valve, by computer control, can be simply also a mechanical linkage, by the dynamic Control such as pneumatic, mechanical.
In order to realize double-colored perfusion, the present invention has used two discharging gates to pour into, and owing to having used low level perfusion, while having prevented high-order perfusion, batter splashes down and the phenomenon of batch mixing.The arrangement mode of two discharging gates is flexible, optional, and two can adopt homonymy design, are left and right, upper and lower, also can be distributed in both sides by two discharging gates.When relating to complicated pattern, there will be the situation of same position material feeding simultaneously, now need discharging gate to control, it can be moved up and down, the move mode that can adopt comprises pneumatic, electronic and mechanical drive mode.
Perfusion is during feed liquid, and the different place of aforementioned patent is directly to adopt a form mode to prepare face biscuit, rather than by first forming a biscuit, and then on face biscuit, adds another material and prepare.Owing to adopting low level perfusion and control device (mode of multiple mobile discharging gate and envelope materials device), feed liquid can well-proportionedly be spread out, and this shape of spreading out is controlled.This forms a fan-shaped or circular face biscuit tool with respect to traditional material injecting device and has very important significance, and cures the movement of substrate by change, coordinates the movement of two filling tubes, can realize the engraving of various decorative patterns.Its concrete grammar can be separate material injection: a first filling tube completes the making of part face biscuit, and then another filling tube is again by the remainder dispensing material loading liquid of face biscuit; Owing to adopting low level material feeding, coordinate and cure substrate self-temperature, the feed liquid shape of first injecting can be fixed very soon, form a continuous or discontinuous biscuit, it has regular edge, now injects another feed liquid in its complementary space, can form edge clear, the uniform crisp cylinder of thin and thick.Its concrete grammar can be also material feeding simultaneously: two filling tubes move according to certain program, complete material feeding; While adopting the method, the envelope materials device on the opening and closing material injection nozzle that needs to be interrupted, to realize intermittently material feeding, and two filling tubes are when move, and avoid collision, adopt the method can carry out at faster speed the preparation of crisp cylinder.More specifically, two discharge nozzles are connected with power set, can be by the material of injection at the pattern that cures formation rule on plate, and this pattern comprises a shape, linear, circular, square and square hollow; When curing substrate while moving to a feed location, the discharging gate of appointment moves to distance by last position and cures substrate certain altitude, and moves according to the demand of concrete shape; And can form the face biscuit with fine limit in this process.
In addition, the material feeding speed of two material mouths must be consistent guarantee material feeding simultaneously and don't batch mixing, this speed will, lower than the speed of normal common crisp cylinder material feeding, be also for guaranteeing not batch mixing---speed can make feed pressure increasing make two kinds of material mixed mutually soon.A suitable material feeding speed is 0.01-0.015L/s.
Utilizes device of the present invention, can realize the preparation of double-colored crisp cylinder, prepare the crisp cylinder of gained color edges clear, and traditional double-colored crisp cylinder there is following difference:
1) color is directly introduced by material, has realized the crisp cylinder preparation technology of What You See Is What You Get;
2) edge clear, the multilayer look processed existing in technology before not existing; In prepared crisp cylinder, the composition in each region is single, rather than common batter and other mixtures containing coloured batter.
The beautiful feature of crisp cylinder color of the present invention, coordinates the ice cream of various tastes and color, can improve greatly consumer's experience, enriches Beverage Market.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of crisp cylinder device for casting;
Fig. 2 is the schematic diagram of another angle of the filling tube crisp cylinder device for casting that is positioned at homonymy;
Fig. 3 is the schematic diagram of the face biscuit of acquisition
Fig. 4 is the schematic diagram of another angle of the filling tube crisp cylinder device for casting that is positioned at both sides;
Fig. 5 is the schematic diagram that filling tube is positioned at the adjacent crisp cylinder device for casting that cures substrate.
Accompanying drawing sign:
1, cure substrate; 2, the first discharging gate and connecting line; 3, the second discharging gate and connecting line
The specific embodiment
The present invention is based on common crisp cylinder production line and improve, related operation, such as the setting of production line temperature and the composition of crisp cylinder raw material batter, is operation or general knowledge that those skilled in the art are familiar with.
Fig. 1 and Fig. 2 are the schematic diagram of embodiment 1, cure substrate and the same the remaining unchanged of tradition crisp cylinder production line mould in figure.Different, this device has two material injection nozzles, be connected on up-downgoing frame, and material injection nozzle is connected with pump by pipeline with corresponding face paste jar, and centre is controlled without work station.Two material injection nozzle places are provided with an envelope materials device, are controlled, for stopping material feeding by pneumatic means.When Fig. 1 shows a clear duty, two filling tubes become the material feeding respectively of left and right Rankine-Hugoniot relations.
Material injection nozzle is 5mm with the distance of curing substrate.The power set that the present invention selects are pneumatic means, can realize the movement up and down of material injection nozzle, the general knowledge that the method for specific implementation is mechanical field.Material injection nozzle can move up and down, and principle is fixed on material injection nozzle on up-downgoing frame exactly, and up-downgoing frame drives material mouth to move up and down by pneumatic mode knee-action then; In like manner can move left and right, can also control and realize rotation material feeding by other.
The concrete principle of perfusion is exactly by control, to seal switching signal and the crisp cylinder line main signal of materials device, and then realize batter discharging gate go downwards to mold bottom and start perfusion, such advantage is poured into evenly and batch mixing not exactly, simultaneously the normal continuous operation of main frame.By program setting, the batter of two kinds of different color and lusters, local flavor can evenly be noted in progressive die tool and go, and can need to convert different structural styles according to oneself, such as structure etc. is interspersed in up-down structure, left and right structure, inside.Wherein the structure of material injection nozzle can design according to the shape of mould and crisp cylinder appearance and modeling, makes to expect that on the one hand mouth knee-action is smooth and easy can not collide with mould, on the other hand can be so that the material mouth discharging putting in mould is more even.So just break through single, fixed mode that traditional crisp cylinder line is produced completely, produced exotic shape, the various crisp cylinder of pattern.
The detailed process of producing crisp cylinder is as follows: configuration batter, and proceeded in material cylinder, and then pumped in filling tube by pump, the batter of herein using has two kinds, a kind of is the brown batter (being connected with the first discharging gate) that contains cocoa power, a kind of is ordinary white batter (being connected with the second discharging gate), and it is dried rear color and is respectively sepia and light brown.The initial position of discharging gate is higher than curing substrate, when producing crisp cylinder, move and cure substrate to predeterminated position, discharging gate is moved to and cures substrate top in the drive of pneumatic means, and the distance that makes discharging gate and cure substrate that dips is 5mm, open the envelope materials device on first and second discharging gate, start perfusion; In material feeding process, cure plate is to move always, and discharging gate is also along with moving to curing the direction that plate moves.After completing perfusion, stop discharging, two discharging gates move to respectively next job position, open envelope materials device, and mobile discharge nozzle starts secondary pouring.After secondary pouring completes, stop discharging and raise discharging gate height, then the mobile plate that cures having poured into can job position to next, then starts the face biscuit preparation in next cycle.The face biscuit of the actual preparation of the present embodiment as shown in Figure 3, wherein the first discharging gate draw out for darker regions, and the second discharging gate is drawn, be light areas, draw direction for by fan-shaped ascending, by the right side to a left side.
Crisp cylinder after oven dry does not have obviously overlapping vestige of light areas and darker regions, and mouthfeel is good, and color region intersection boundary is clear.
Different with embodiment 1, prepared crisp cylinder does not have outermost light-colored part, and preparation facilities is revised as structure shown in schematic diagram 4, and two filling tubes are arranged on to the both sides of curing plate.
The detailed process of producing is as follows: configuration batter, and proceeded in material cylinder, and then pumped in filling tube by pump, the batter of herein using has two kinds, a kind of is the brown batter (being connected with the first discharging gate) that contains cocoa power, a kind of is ordinary white batter (being connected with the second discharging gate), and it is dried rear color and is respectively sepia look and light brown look.The initial position of filling tube is higher than curing substrate, when producing crisp cylinder, move and cure substrate to predeterminated position, filling tube is moved to and cures substrate top in the drive of pneumatic means, and the distance that makes discharging gate and cure substrate that dips is 3mm, open the envelope materials device on first and second discharging gate, start perfusion; In material feeding process, cure plate is to move always, and discharging gate is also along with movement.After completing perfusion, stop discharging, the first material mouth moves to next job position, opens envelope materials device, and mobile discharging gate starts secondary pouring.After secondary pouring completes, stop discharging and raise discharging gate height, then the mobile plate that cures having poured into can job position to next, then starts the face biscuit preparation in next cycle.Face biscuit and Fig. 3 of the actual preparation of the present embodiment are similar, but lack outermost light areas, and what wherein the first discharging gate was drawn out is darker regions, and the second discharging gate is drawn, be light areas, draw direction for by fan-shaped ascending, by the right side to a left side.
Crisp cylinder after oven dry does not have obviously overlapping vestige of light areas and darker regions, and mouthfeel is good, and color region intersection boundary is clear.
Different with embodiment 1, two discharging gate pipes are arranged on the homonymy that cures plate, and have 1 or a plurality of interval of curing plate unit.
The detailed process of producing is as follows: configuration batter, and proceeded in material cylinder, and then pumped in discharging gate by pump, the batter of herein using has two kinds, a kind of is the brown batter (being connected with the first discharging gate) that contains cocoa power, a kind of is common batter (being connected with the second discharging gate), and it is dried rear color and is respectively sepia and brown.The initial position of discharging gate is higher than curing substrate, when producing crisp cylinder, move and cure substrate to predeterminated position, discharging gate is moved to and cures substrate top in the drive of pneumatic means, and the distance that makes discharging gate and cure substrate that dips is 2mm, open the envelope materials device on the first discharging gate, start perfusion; In material feeding process, cure plate is to move always, and discharging gate is also along with movement.When completing while pouring into for the first time, stop the material feeding of the first discharging gate, and raise material injection nozzle, more mobilely cure plate, uncompleted biscuit can, by the second discharging gate material feeding, after material feeding completes, then be raised the second discharging gate.
Crisp cylinder after oven dry does not have obviously overlapping vestige of light areas and darker regions, and mouthfeel is good, and color region intersection boundary is clear, for central authorities have the double-colored crisp cylinder of brown.
Claims (8)
1. a crisp cylinder, is characterized in that, the crisp described individual layer face biscuit being formed by the batter baking spaced apart of two kinds of colors forms.
2. a crisp cylinder production line device for casting, is characterized in that: described device has two discharging gates, is fixed on up-downgoing frame, for pouring into the batter of two kinds of colors to curing substrate interval respectively, and on discharging gate, has envelope materials device, for controlling material feeding.
3. device according to claim 2, is characterized in that: during described two discharging gate material feedings, discharging gate and the difference in height of curing substrate are 0.2-0.5cm.
4. device according to claim 3, is characterized in that: during described two discharging gate material feedings, discharging gate and the difference in height of curing substrate are 0.5cm.
5. device according to claim 2, is characterized in that, during described two discharging gates work, and two discharging gate descending material feedings simultaneously, and and cure the equidirectional movement of plate.
6. device according to claim 2, is characterized in that: during described two discharging gate material feedings, transportable direction comprises upper and lower, left and right and rotary operation.
7. the device based on described in claim 2～6 is produced a method for double-colored crisp cylinder, it is characterized in that: the batter of two kinds of colors is added to and cures in substrate at a slow speed by two transportable material injection nozzles of being furnished with envelope materials device simultaneously, and describes required shape.
8. method according to claim 7, is characterized in that: the material feeding speed of described batter is 0.01-0.015L/s.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210350952.7A CN103652306B (en) | 2012-09-20 | 2012-09-20 | A kind of two-color crispy cone, crisp cylinder production line device for casting and preparation method thereof |
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| CN201210350952.7A CN103652306B (en) | 2012-09-20 | 2012-09-20 | A kind of two-color crispy cone, crisp cylinder production line device for casting and preparation method thereof |
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| US20040180120A1 (en) * | 2003-03-10 | 2004-09-16 | Alain Leas | Packaged decorated frozen confection and method of manufacture |
| CN101170908A (en) * | 2005-05-03 | 2008-04-30 | 雀巢技术公司 | Composite frozen confections |
| CN101427727A (en) * | 2008-11-28 | 2009-05-13 | 内蒙古伊利实业集团股份有限公司 | Cold drink product, preparation method and apparatus thereof |
| EP2071963A1 (en) * | 2007-12-21 | 2009-06-24 | Nestec S.A. | Frozen confectionery product |
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| CN202068892U (en) * | 2010-12-30 | 2011-12-14 | 内蒙古伊利实业集团股份有限公司 | Filling device for varied cold drink assembly line |
| CN102406046A (en) * | 2011-12-01 | 2012-04-11 | 内蒙古伊利实业集团股份有限公司 | Double-section ice cream cone and production method thereof |
| WO2012084505A1 (en) * | 2010-12-23 | 2012-06-28 | Unilever Plc | Edible receptacles for frozen confections |
| CN202407003U (en) * | 2011-12-30 | 2012-09-05 | 内蒙古伊利实业集团股份有限公司 | Multi-color filling working station |
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2012
- 2012-09-20 CN CN201210350952.7A patent/CN103652306B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040180120A1 (en) * | 2003-03-10 | 2004-09-16 | Alain Leas | Packaged decorated frozen confection and method of manufacture |
| CN101170908A (en) * | 2005-05-03 | 2008-04-30 | 雀巢技术公司 | Composite frozen confections |
| CN101652072A (en) * | 2007-04-06 | 2010-02-17 | 雀巢产品技术援助有限公司 | Multi-colored cake cones |
| EP2071963A1 (en) * | 2007-12-21 | 2009-06-24 | Nestec S.A. | Frozen confectionery product |
| CN101427727A (en) * | 2008-11-28 | 2009-05-13 | 内蒙古伊利实业集团股份有限公司 | Cold drink product, preparation method and apparatus thereof |
| WO2012084505A1 (en) * | 2010-12-23 | 2012-06-28 | Unilever Plc | Edible receptacles for frozen confections |
| CN202068892U (en) * | 2010-12-30 | 2011-12-14 | 内蒙古伊利实业集团股份有限公司 | Filling device for varied cold drink assembly line |
| CN102406046A (en) * | 2011-12-01 | 2012-04-11 | 内蒙古伊利实业集团股份有限公司 | Double-section ice cream cone and production method thereof |
| CN202407003U (en) * | 2011-12-30 | 2012-09-05 | 内蒙古伊利实业集团股份有限公司 | Multi-color filling working station |
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