CN103645616A - Automatic film alignment machine - Google Patents
Automatic film alignment machine Download PDFInfo
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- CN103645616A CN103645616A CN201310734169.5A CN201310734169A CN103645616A CN 103645616 A CN103645616 A CN 103645616A CN 201310734169 A CN201310734169 A CN 201310734169A CN 103645616 A CN103645616 A CN 103645616A
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Abstract
The invention relates to the field of production processes of flexible printed circuit (FPC) boards, and in particular relates to an automatic film alignment machine. The automatic film alignment machine comprises a rack, and a film feeding manipulator, a base material feeding manipulator, a finished product blanking manipulator and a base material conveying unit which are installed on the rack, wherein an XY adjusting platform and an alignment device are also installed on the rack, the film feeding manipulator longitudinally moves back and forth between the right upper part of the XY adjusting platform and the right upper part of the alignment device, the finished product blanking manipulator is transversely and movably installed on the rack, and when the finished product blanking manipulator transversely moves to the right end, the finished product blanking manipulator is positioned right above the XY adjusting platform. The automatic film alignment machine provided by the invention can produce various materials simultaneously, and automatically identify good products, operators can be trained easily to mount guard, the production efficiency is high, the conversion of production models and material number is fast, the equipment is compact in structure and small in occupied space, the efficient high-quality production of the FPC boards is realized, and the production cost of the exquisite mechanism is reduced.
Description
Technical field
The present invention relates to (FPC) flexible circuit board production process field, refer in particular to a kind of film automatic alignment machine.
Background technology
In (FPC) flexible circuitry board manufacturing process, before exposure, need (FPC) flexible circuit board and the film to carry out contraposition, (FPC) flexible circuit board then contraposition being completed and the film are put into exposure machine and are exposed.In prior art, generally by pin, carry out contraposition, at the opposite position of (FPC) flexible circuit board and the film, go out registration holes, then by both by registration holes is enclosed within on pin, realize both to bit manipulation.Above-mentioned aligning structure, because the aperture of registration holes can not be equal to the external diameter of pin, so will certainly cause both aligning accuracy on the low side, and need to be by artificial contraposition, and efficiency is low.
At present, home and abroad (FPC) flexible circuit board is manufactured industry overwhelming majority film aligning and is still adopted pure manual alignment, the product quality of producing is low, efficiency is low, but its Manual-alignment mode cannot meet high-quality, high efficiency requirement, the difficult recruitment of contraposition skilled worker and training for a long time reach skilled.Although import equipment possesses high-precision requirement, the not high and fancy price of its applicability makes vast domestic correspondent be difficult to bear.
Chinese Patent Application No. is 201310109646.9, the patent documentation that name is called pcb board and film aligning device 7 discloses a kind of pcb board and film aligning device 7, comprises frame 1 and is installed on the following each several part in frame 1: X-Y-θ Three Degree Of Freedom adjusting mechanism; Be fixed on X-Y-θ Three Degree Of Freedom adjusting mechanism for adsorbing the vacuum absorbing platform of the rectangle of PCB plate, on four angles of vacuum absorbing platform, along diagonal line, extend and be provided with transmittance section; Be relatively arranged on two 2 hold-down mechanisms of vacuum absorbing platform top; What be installed on X-Y-θ Three Degree Of Freedom adjusting mechanism below reads by transmittance section four CCD camera lenses that the contraposition on pcb board and four angles of the film identifies, four rectangular arrangements of CCD camera lens and being installed on a spacing adjusting mechanism, four CCD camera lenses are connected with controller, and the control end of controller is connected with X-Y-θ Three Degree Of Freedom adjusting mechanism; Be used to four CCD camera lenses that the light source of illuminance condition is provided.
But can only realize pcb board and film aligning, be difficult to realize the contraposition of (FPC) flexible circuit board and the film, have in addition complex structure, the defect that manufacturing cost is higher, Workpiece clamping work is loaded down with trivial details, and working (machining) efficiency is lower.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of can automatically realize (FPC) flexible circuit board and the film to bit function, and the higher film automatic alignment machine of exquisiteness simple in structure, low cost of manufacture, aligning accuracy and quality.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: a kind of film automatic alignment machine, comprise frame, be installed in film feeding manipulator, base material feeding manipulator, finished product blanking mechanical hand and the base material delivery unit of frame, in described frame, be also equiped with XY and adjust platform and alignment device, described XY adjusts the below that platform and alignment device are all positioned at film feeding manipulator, described film feeding manipulator XY adjust platform directly over and alignment device directly between longitudinally move around;
Described finished product blanking mechanical hand transverse shifting is installed in described frame, when this finished product blanking mechanical hand traversing during to right-hand member, finished product blanking mechanical hand be positioned at XY adjust platform directly over.
Wherein, described frame is equiped with blanking driving-belt, when this finished product blanking mechanical hand traversing during to left end, finished product blanking mechanical hand be positioned at blanking driving-belt right-hand member directly over.
Wherein, the side of described base material delivery unit is equiped with base material feeding unit material, and described base material feeding manipulator longitudinally moves around directly over base material feeding unit material and between above base material delivery unit.
Wherein, described alignment device comprises controller, two mounting rods and four cameras that are electrically connected to controller, and two mounting rods are respectively installed two cameras.
Preferably, described two mounting rods are parallel to each other, and one of them camera on mounting rod is fixedly connected with one end of this mounting rod, and another camera on mounting rod is connected by degree of tightness tunable arrangement with this mounting rod.
Preferred, the upper film, base material and the lower film are provided with mark point, and contraposition process is as follows:
The first step, by film feeding manipulator, the lower film is grabbed to camera place, four cameras are taken pictures to four of the lower film mark points respectively, four mark points form a quadrilateral, described controller judges this tetragonal length of side and angle, if lower film length and angle are overproof, just the lower film is exited, if not overproof, the lower film be put into XY and adjust the normal place on platform;
Second step, base material delivery unit is put into camera place by base material, and film feeding manipulator is picked up, and four cameras are taken pictures to four of base material mark points respectively, and four mark points form quadrilateral; To the judgement of mark spot diameter, if diameter and the lower film meet, be the parts of same type product, again the quadrilateral length of side and angle are judged, if base material length and angle are overproof, just base material is exited, if base material length and angle, in error range, fit to base material the lower film;
The 3rd step, film feeding manipulator grabs camera place by the upper film, and four cameras are taken pictures to four of the upper film mark points respectively, and four mark points also form quadrilateral; Mark spot diameter is judged, if diameter and the lower film meet, the parts of same type product, again the quadrilateral length of side and angle are judged, if base material length and angle are overproof, just the upper film is exited, if upper film length and angle are in error range, carry out contraposition, then fitted on base material, complete the contraposition of a set of product.
Beneficial effect of the present invention is: the invention provides a kind of film automatic alignment machine, thereby alignment film and base material can utilize identification point to set arbitrarily the precision effective guarantee of realizing the FPC producing; On same processing platform, can fill 1 to 3 or more multipair mechanism, Yi Ge contraposition mechanism can complete the film+base material+film three laminatings simultaneously and close, and assurance efficiently completes each piece pros and cons film aligning like this; The automatic film aligning machine of the present invention can be produced by multiple material simultaneously, and automatically identify non-defective unit, operating personnel easily training are on duty, and production efficiency is high change production model, item number soon and its compact equipment, a difficult problem little, solved a lot of industries into client takes up room.
The present invention has realized flexible circuit board production high-level efficiency, high-quality, and exquisite mechanism has reduced production cost, and the price that simple and clear operation interface is equipped with import equipment 1/3～1/4 is more suitable for domestic numerous clients.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention.
Fig. 2 is the logic theory block diagram of film aligning of the present invention.
Embodiment
For the ease of those skilled in the art's understanding, below in conjunction with embodiment and accompanying drawing, the present invention is further illustrated, and the content that embodiment is mentioned not is limitation of the invention.
As depicted in figs. 1 and 2, a kind of film automatic alignment machine, comprise frame 1, be installed in film feeding manipulator 2, base material feeding manipulator 3, finished product blanking mechanical hand 4 and the base material delivery unit 5 of frame 1, in described frame 1, be also equiped with XY and adjust platform 6 and alignment device 7, described XY adjusts the below that platform 6 and alignment device 7 are all positioned at film feeding manipulator 2, described film feeding manipulator 2 XY adjust platform 6 directly over and alignment device 7 directly between longitudinally move around; Described finished product blanking mechanical hand 4 transverse shiftings are installed in described frame 1, when this finished product blanking mechanical hand 4 traversing during to right-hand member, finished product blanking mechanical hand 4 be positioned at XY adjust platform 6 directly over.
Described film feeding manipulator 2 carries out the position correction decision operation before contraposition for the upper film or the lower film are transferred to alignment device 7, and film feeding manipulator 2 can carry out angular setting.
The invention provides a kind of film automatic alignment machine, thereby alignment film and base material can utilize identification point to set arbitrarily the precision effective guarantee of realizing the FPC producing; On same processing platform, can fill 1 to 3 or more multipair mechanism, Yi Ge contraposition mechanism can complete the film+base material+film three laminatings simultaneously and close, and assurance efficiently completes each piece pros and cons film aligning like this; The automatic film aligning machine of the present invention can be produced by multiple material simultaneously, and automatically identify non-defective unit, operating personnel easily training are on duty, and production efficiency is high change production model, item number soon and its compact equipment, a difficult problem little, solved a lot of industries into client takes up room.
The present invention has realized (FPC) flexible circuit board production high-level efficiency, high-quality, and exquisite mechanism has reduced production cost, and the price that simple and clear operation interface is equipped with import equipment 1/3～1/4 is more suitable for domestic numerous clients.
In the present embodiment, described frame 1 is equiped with blanking driving-belt 8, when this finished product blanking mechanical hand 4 traversing during to left end, finished product blanking mechanical hand 4 be positioned at blanking driving-belt 8 right-hand members directly over, for the product (flexible circuit board) that completes contraposition assembling is taken out to discharging from film automatic alignment machine.
In the present embodiment, the side of described base material delivery unit 5 is equiped with base material feeding unit material 9, and described base material feeding manipulator 3 longitudinally moves around directly over base material feeding unit material 9 and between above base material delivery unit 5.
Base material feeding unit material 9 deposit need assembling base material raw material, base material feeding manipulator 3 is for base material raw material is taken out and be transferred to base material delivery unit 5 from base material feeding unit material 9, then by base material delivery unit 5, base material raw material is transferred to described alignment device 7 and takes pictures and contraposition.
In the present embodiment, described alignment device 7 comprises controller, two mounting rods 71 and four cameras 72 that are electrically connected to controller, two mounting rods 71 are respectively installed two cameras 72, these four cameras 72 form a quadrilateral, for four mark points that are positioned on the raw material at camera place are taken pictures, and the tetragonal length of side and the angle that these four mark points are formed by controller judge processing.
In the present embodiment, described two mounting rods 71 are parallel to each other, one of them camera 72 on mounting rod 71 is fixedly connected with one end of this mounting rod 71, another camera 72 on mounting rod 71 is connected by degree of tightness tunable arrangement with this mounting rod 71, degree of tightness tunable arrangement is to be existingly convenient to unclamp and fastening coupling arrangement, by unclamping, clamp or push against after parts, can make this another camera 72 horizontally slip along mounting rod 71, locking clamps or pushes against parts more subsequently.
When carrying out after the flexible circuit board specification of film aligning processing changes, after size and shape change, by regulating the position of another camera 72 on mounting rod 71 so that the position of four cameras 72 and the shape size of flexible circuit board adapt, thereby can realize the demand that unified platform machine can contraposition different size flexible circuit board, without changing alignment device 7, through simple adjustment, applicability is wider, and practicality is stronger.
The described upper film, base material and the lower film are provided with mark point, and the contraposition process of film automatic alignment machine is as follows:
The first step, by film feeding manipulator 2, the lower film is grabbed to camera place, four cameras 72 are taken pictures to four of the lower film mark points respectively, four mark points form a quadrilateral, described controller judges this tetragonal length of side and angle, if lower film length and angle are overproof, just the lower film is exited, if not overproof, the lower film be put into XY and adjust the normal place on platform 6;
Second step, base material delivery unit 5 is put into camera place by base material, and film feeding manipulator 2 is picked up, and four cameras 72 are taken pictures to four of base material mark points respectively, and four mark points form quadrilateral; To the judgement of mark spot diameter, if diameter and the lower film meet, be the parts of same type product, again the quadrilateral length of side and angle are judged, if base material length and angle are overproof, just base material is exited, if base material length and angle, in error range, fit to base material the lower film;
The 3rd step, film feeding manipulator 2 grabs camera place by the upper film, and four cameras 72 are taken pictures to four of the upper film mark points respectively, and four mark points also form quadrilateral; Mark spot diameter is judged, if diameter and the lower film meet, the parts of same type product, again the quadrilateral length of side and angle are judged, if base material length and angle are overproof, just the upper film is exited, if upper film length and angle are in error range, carry out contraposition, then fitted on base material, complete the contraposition of a set of product.
It should be added that: described film feeding manipulator 2, base material feeding manipulator 3, finished product blanking mechanical hand 4 and base material delivery unit 5 are when the upper and lower film of gripping or base material, what all adopt is that the mode of vacuum suction clamps, the described mark point of the present embodiment is circular hole, can certainly be easy to the mark of CCD visual identity for rectangular opening, tri-angle-holed etc. other.
Above-described embodiment is preferably implementation of the present invention, and in addition, the present invention can also realize by alternate manner, and under the prerequisite that does not depart from the technical program design, any apparent replacement is all within protection scope of the present invention.
Claims (6)
1. film automatic alignment machine, comprise frame (1), be installed in the film feeding manipulator (2) of frame (1), base material feeding manipulator (3), finished product blanking mechanical hand (4) and base material delivery unit (5), it is characterized in that: in described frame (1), be also equiped with XY and adjust platform (6) and alignment device (7), described XY adjustment platform (6) and alignment device (7) are all positioned at the below of film feeding manipulator (2), described film feeding manipulator (2) XY adjust platform (6) directly over and alignment device (7) directly between longitudinally move around,
Described finished product blanking mechanical hand (4) transverse shifting is installed in described frame (1), when this finished product blanking mechanical hand (4) traversing during to right-hand member, finished product blanking mechanical hand (4) be positioned at XY adjust platform (6) directly over.
2. film automatic alignment machine according to claim 1, it is characterized in that: described frame (1) is equiped with blanking driving-belt (8), when this finished product blanking mechanical hand (4) traversing during to left end, finished product blanking mechanical hand (4) be positioned at blanking driving-belt (8) right-hand member directly over.
3. film automatic alignment machine according to claim 1, it is characterized in that: the side of described base material delivery unit (5) is equiped with base material feeding unit material (9), described base material feeding manipulator (3) longitudinally moves around directly over base material feeding unit material (9) and between base material delivery unit (5) top.
4. film automatic alignment machine according to claim 1, it is characterized in that: described alignment device (7) comprises controller, two mounting rods (71) and four cameras (72) that are electrically connected to controller, and two mounting rods (71) are respectively installed two cameras (72).
5. film automatic alignment machine according to claim 4, it is characterized in that: described two mounting rods (71) are parallel to each other, one of them camera (72) on mounting rod (71) is fixedly connected with one end of this mounting rod (71), and another camera (72) on mounting rod (71) is connected by degree of tightness tunable arrangement with this mounting rod (71).
6. film automatic alignment machine according to claim 4, is characterized in that: the upper film, base material and the lower film are provided with mark point, and contraposition process is as follows:
The first step, by film feeding manipulator (2), the lower film is grabbed to camera place, four cameras (72) are taken pictures to four of the lower film mark points respectively, four mark points form a quadrilateral, described controller judges this tetragonal length of side and angle, if lower film length and angle are overproof, just the lower film is exited, if not overproof, the lower film be put into XY and adjust the normal place on platform (6);
Second step, base material delivery unit (5) is put into camera place by base material, and film feeding manipulator (2) is picked up, and four cameras (72) are taken pictures to four of base material mark points respectively, and four mark points form quadrilateral; To the judgement of mark spot diameter, if diameter and the lower film meet, be the parts of same type product, again the quadrilateral length of side and angle are judged, if base material length and angle are overproof, just base material is exited, if base material length and angle, in error range, fit to base material the lower film;
The 3rd step, film feeding manipulator (2) grabs camera place by the upper film, and four cameras (72) are taken pictures to four of the upper film mark points respectively, and four mark points also form quadrilateral; Mark spot diameter is judged, if diameter and the lower film meet, the parts of same type product, again the quadrilateral length of side and angle are judged, if base material length and angle are overproof, just the upper film is exited, if upper film length and angle are in error range, carry out contraposition, then fitted on base material, complete the contraposition of a set of product.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310734169.5A CN103645616B (en) | 2013-12-27 | 2013-12-27 | Automatic film alignment machine |
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| CN201310734169.5A CN103645616B (en) | 2013-12-27 | 2013-12-27 | Automatic film alignment machine |
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| CN103645616A true CN103645616A (en) | 2014-03-19 |
| CN103645616B CN103645616B (en) | 2015-07-22 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105939575A (en) * | 2016-06-24 | 2016-09-14 | 广东华恒智能科技有限公司 | Single-sided divisional ink alignment machine and alignment method thereof |
| CN108215438A (en) * | 2018-03-16 | 2018-06-29 | 广东利德泰智能装备科技有限公司 | A kind of pressing blanking device |
| CN110126423A (en) * | 2019-05-20 | 2019-08-16 | 深圳市深科达智能装备股份有限公司 | Structure is lighted in the crimping of COF automatic aligning |
| CN110972402A (en) * | 2019-11-19 | 2020-04-07 | 信丰福昌发电子有限公司 | A automatic alignment exposure equipment for HDI circuit board inlayer dry film |
| CN111283290A (en) * | 2020-03-13 | 2020-06-16 | 深圳市四维自动化设备有限公司 | Automatic welding machine |
| CN111573258A (en) * | 2020-05-20 | 2020-08-25 | 欧拓飞科技(珠海)有限公司 | Manipulator feeding and discharging alignment system and method |
| CN113408238A (en) * | 2021-05-25 | 2021-09-17 | 奥士康科技股份有限公司 | Method for determining optimal alignment value of anti-welding 8-point CCD |
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| CN202870461U (en) * | 2012-10-08 | 2013-04-10 | 梁添贵 | Film counterpoint machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105939575A (en) * | 2016-06-24 | 2016-09-14 | 广东华恒智能科技有限公司 | Single-sided divisional ink alignment machine and alignment method thereof |
| CN105939575B (en) * | 2016-06-24 | 2018-09-28 | 广东华恒智能科技有限公司 | A kind of single side subregion ink aligning machine and its alignment method |
| CN108215438A (en) * | 2018-03-16 | 2018-06-29 | 广东利德泰智能装备科技有限公司 | A kind of pressing blanking device |
| CN110126423A (en) * | 2019-05-20 | 2019-08-16 | 深圳市深科达智能装备股份有限公司 | Structure is lighted in the crimping of COF automatic aligning |
| CN110126423B (en) * | 2019-05-20 | 2024-05-17 | 深圳市深科达智能装备股份有限公司 | COF automatic alignment crimping lighting structure |
| CN110972402A (en) * | 2019-11-19 | 2020-04-07 | 信丰福昌发电子有限公司 | A automatic alignment exposure equipment for HDI circuit board inlayer dry film |
| CN110972402B (en) * | 2019-11-19 | 2020-11-06 | 信丰福昌发电子有限公司 | A automatic alignment exposure equipment for HDI circuit board inlayer dry film |
| CN111283290A (en) * | 2020-03-13 | 2020-06-16 | 深圳市四维自动化设备有限公司 | Automatic welding machine |
| CN111573258A (en) * | 2020-05-20 | 2020-08-25 | 欧拓飞科技(珠海)有限公司 | Manipulator feeding and discharging alignment system and method |
| CN111573258B (en) * | 2020-05-20 | 2022-03-22 | 欧拓飞科技(珠海)有限公司 | Manipulator feeding and discharging alignment system and method |
| CN113408238A (en) * | 2021-05-25 | 2021-09-17 | 奥士康科技股份有限公司 | Method for determining optimal alignment value of anti-welding 8-point CCD |
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| CN103645616B (en) | 2015-07-22 |
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Address after: 523000 Guangdong province Dongguan Nancheng District Guan Tai Road and Station Road Interchange aubstadt high-tech park in the first period of D building first room 104-108 Patentee after: GUANGDONG HUAHENG INTELLIGENT TECHNOLOGY CO., LTD. Address before: 523000 Guangdong province Dongguan Nancheng District Station Road Aobo high tech Park building D No. 104-108 Patentee before: DONGGUAN HUAHENG INDUSTRY AUTOMATION INTEGRATION CO., LTD. |