Summary of the invention
In the face of prior art Problems existing, the object of this invention is to provide the method for a kind of chemical bath legal system for cadmium sulphide membrane, be more particularly to provide a kind of simple and easy method preparing big area cadmium sulphide membrane.
At this, the invention provides a kind of chemical bath legal system for the method for large size cadmium sulphide membrane, comprising:
By at least one piece of substrate so that the mode of the face closure wherein not needing plated film is fixed in reaction vessel;
Sealed by described reaction vessel inject the reaction soln containing cadmium salt, sulphur source, ammoniacal liquor and deionized water in described reaction vessel after, the volume of wherein said reaction soln is less than the volume of described reaction vessel;
The reaction vessel level of good seal is immersed in water bath with thermostatic control vibrator, heated water bath also makes described reaction vessel with convolution in horizontal direction back and forth or be that reaction soln ceaselessly mixes by the mode of motion that axle center swings up and down with axis, thus in the untight one side of described at least one piece of substrate the cadmium sulphide membrane of depositing homogeneous; And
Take out after cadmium sulfide thin film deposition to desired thickness and clean, drying i.e. obtained large size cadmium sulphide membrane.
According to the present invention, required equipment is simple, does not need the apparatus system of solution circulated or stirring, solution in reaction vessel dead angle can be avoided to mix uneven situation; It is very little that the thickness of reaction vessel can design, and raw material consumption is few, and thin film deposition is even, and quality of forming film is high, and processing parameter is easy to control; And substrate can be made to carry out coating single side, and can not deposit not needing the substrate back deposited, reduce solution usage and reduce cadmium metal pollution; And the area of reaction vessel can arbitrarily amplify according to the area required by film and can not affect the quality of cadmium sulphide membrane.
Preferably, described at least one piece of substrate is multiple substrates, this multiple substrates is fixed respectively by the support with multiple arm and is close on each internal surface of described reaction vessel, and the distance between the length of each arm of described support and the center of described support to each internal surface described adapts.
Adopt the present invention, simple supporting structure can be utilized simultaneously in multiple substrates, to carry out plated film, improve plated film efficiency.
Preferably, also can be the internal surface described at least one piece of substrate being close to described reaction vessel, and insert and be arranged on the groove be close to this internal surface on the two sides of this abutment, the thickness of described groove be identical with the thickness of described substrate.
Adopt the present invention, simple groove structure can be utilized simultaneously in multiple substrates, to carry out plated film, improve plated film efficiency.
Preferably, adopt the shape of the reaction vessel mated with it and area with the internal surface making substrate back be close to reaction vessel according to the shape of described substrate and area.
Adopt the present invention, when cadmium sulfide thin film deposition, substrate only coating single side occurs, and suitable container can be selected as required to prepare the large size cadmium sulphide membrane of the area of arbitrary shape.
Preferably, also can be that described at least one piece of substrate comprises two block-shaped identical substrates, this two block-shaped identical substrate inserts the groove of the two relative side being arranged in described reaction vessel in the mode that the back side is close to mutually, the thickness of described groove is the thickness sum of this two block-shaped identical substrate.
Adopt the present invention, when cadmium sulfide thin film deposition, coating single side can be carried out to the substrate of more than two pieces simultaneously.
Preferably, the thickness of described reaction vessel is 3 ~ 5cm.The thickness of the present invention's container used is without the need to very thick, cost-saving.
Preferably, described cadmium salt is Cadmium chloride fine powder, cadmium nitrate, Cadmium Sulphate and/or cadmium acetate.Described sulphur source is Na
2s, NaS
2o
3, and/or thiocarbamide.
Preferably, in described reaction soln, cadmium concentration is 1 ~ 15mM.Ammonia concn is 0.1 ~ 1M.Sulphur source concentration is 1 ~ 30mM.
Preferably, heated water bath temperature to 30 ~ 90 DEG C, the reaction times is 10 ~ 20 minutes.Method mild condition of the present invention, the reaction times is short.
Preferably, ultrasonic wave added deposition can also be applied while deposition cadmium sulphide membrane.
Preferably, the thickness of gained cadmium sulphide membrane is 50 ~ 80nm, and band gap is 2.2 ~ 2.8eV.
Embodiment
Further illustrate the present invention below in conjunction with accompanying drawing and following embodiment, should be understood that accompanying drawing and following embodiment are only for illustration of the present invention, and unrestricted the present invention.
The present invention adopts chemical bath legal system for the cadmium sulphide membrane of large size, multi-disc, single sided deposition.Particularly, exemplarily, method of the present invention can comprise the following steps.
1. the preparation of reaction soln.Reaction soln is prepared according to the area of substrate to be coated and the desired thickness (i.e. the amount of required CdS) of film.Cadmium salt, ammoniacal liquor, sulphur source and deionized water are mixed and made into reaction soln by a certain percentage, and this certain proportion can be such as make the cadmium concentration that in described reaction soln, cadmium salt produces be 1 ~ 15mM, and ammonia concn is 0.1 ~ 1M, and sulphur concentration is 1 ~ 30mM; All the other are deionized water.Cadmium salt can be Cadmium chloride fine powder, cadmium nitrate, Cadmium Sulphate and/or cadmium acetate.Sulphur source can be Na
2s, NaS
2o
3, and/or thiocarbamide.The concrete charging capacity of each reaction raw materials is determined according to the amount of required CdS, in order to save reaction raw materials, can reduce raw material dosage as much as possible under the prerequisite meeting plated film needs.
2. the installation of substrate.By at least one piece of substrate so that the mode of the face closure wherein not needing plated film is fixed in reaction vessel.
In one example, at least one piece of substrate is multiple substrates, this multiple substrates is separately fixed on each internal surface of reaction vessel by the support with multiple arm, the length of each arm of its medium-height trestle and the center of support to reaction vessel each internal surface between distance adapt.Such as in one example, two pieces of substrates are fitted in respectively on the relative internal surface of two of reaction vessel, and are supported and fixed on respectively on the relative internal surface of two of reaction vessel by in-line support, half-set or cross bracket that the distance between the relative internal surface of length and this two adapts.Again, in another example, when adopting rectangular parallelepiped reaction vessel, be fitted in respectively by five pieces of substrates on five faces of reaction vessel, the support then by having at least five arms is supported and fixed on five faces of reaction vessel respectively.Should be understood that the shape of support and the number of arm can adjust according to the shape of substrate and block number.
In another example, at least one piece of substrate is close to the internal surface of reaction vessel, and inserts and be arranged on the groove be close to this internal surface on the two sides of this abutment, the thickness of described groove is identical with the thickness of described substrate.Such as, when adopting rectangular parallelepiped reaction vessel, can surface and/or lower surface tighten at the bottom of stickers lining thereon, any one group of relative side with upper surface and/or the lower surface close vicinity thickness setting groove identical with substrate thickness.
When substrate is close to reaction vessel internal surface, the shape of the reaction vessel adopted and area can be arranged according to the shape of substrate and area, with the internal surface enabling the back of substrate be close to described reaction vessel completely.Such as, when substrate is tabular, the reaction vessel of rectangular shape as shown in Figure 1 can be adopted.
In another example, described at least one piece of substrate comprises a group or more two block-shaped identical substrates, this two block-shaped identical substrate inserts the groove of the two relative side being arranged in described reaction vessel in the mode that the back side is close to mutually, the thickness of described groove is the thickness sum of this two block-shaped identical substrate.The shape of the substrate of each group can be identical, also can be different.Suitable distance can be separated between each group of substrate, thus under the condition that can meet plated film demand, place plated film while that many group substrates carrying out, improve plated film efficiency.And in this case, the shape of reaction vessel is not subject to the restriction of substrate shape, as long as the mode that substrate is close to two pieces of substrate backs can be fixed in reaction vessel.
Should be understood that fixed form is not limited to aforesaid way, as long as be not fixed with substrate being needed a face closure of plated film, such as, also can be that substrate is put into unit clamp, and substrate is put into reaction vessel together with fixture.
The volume of the reaction vessel adopted should be greater than the volume of reaction soln.In addition, in order to save the starting material for the manufacture of reaction vessel, the volume of reaction vessel can be reduced as much as possible under making the volume of reaction vessel be greater than the prerequisite of the volume of reaction appearance solution, such as, can be the upper and lower surface of above-mentioned rectangular parallelepiped is designed enough large large-area substrate can be close to and be fixed thereon surface and/or lower surface, the height (i.e. the thickness of reaction vessel) of rectangular parallelepiped be arranged as far as possible little of to save starting material simultaneously.Such as, the thickness of reaction vessel can be 3 ~ 5cm.
In addition, those skilled in the art understand, before plated film, substrate can be cleaned up and drying.Known substrate cleaning method can be adopted, such as, substrate is carried out ultrasonic cleaning with acetone, ethanol successively, then with deionized water rinsing thoroughly after dry up with nitrogen or dry in insulation can.
3. the deposition of film.Reaction soln is joined in reaction vessel, keep reaction soln volume to be less than the volume of reaction vessel, and by reaction vessel good seal.Fig. 2 illustrates the schematic diagram of the reaction unit of the present invention's example, and wherein large rectangular parallelepiped is water bath with thermostatic control vibrator, fills water in it, and what place in water is the reaction vessel sealed.As shown in Figure 2, the reaction vessel level of good seal is put into water bath with thermostatic control vibrator, heated water bath temperature to 30 ~ 90 DEG C, reaction vessel is horizontal direction to be circled round back and forth or to be that reaction soln ceaselessly mixes by the mode of motion that axle center swings up and down with axis, thus deposit cadmium sulphide membrane on the face contacted with reaction soln of substrate, and (being close to the face that the face on reaction vessel surface or two pieces of substrates contact with each other) can not produce deposition at the back side of substrate.In one example, ultrasonic assistant deposition can be applied while making reaction vessel move, to accelerate sedimentation velocity.When thin film deposition is to desired thickness, reaction terminates.In one example, the thickness of the cadmium sulphide membrane of deposition is 50 ~ 80nm.In one example, total reaction time is 10 ~ 20 minutes.Taken off by the substrate having deposited cadmium sulphide membrane, cleaning is also dry, such as, can dry up with nitrogen with deionized water rinsing.Like this, namely on substrate, big area cadmium sulphide membrane has been prepared.Fig. 3 illustrates the scanning electron microscope (SEM) photograph of the CdS film of the present invention's example, and known with reference to Fig. 3, prepared CdS film depositing homogeneous, quality of forming film is high.After tested, the band gap of CdS film is 2.2eV ~ 2.8eV.
In the present invention, substrate back is close to the internal surface of reaction vessel, or two block-shaped identical substrate backs are close to, and when cadmium sulfide thin film deposition, substrate only coating single side occur.In addition, owing to being adopt water bath with thermostatic control vibrator, therefore required equipment is simple, does not need the apparatus system of solution circulated or stirring, solution in reaction vessel dead angle can be avoided to mix uneven situation.Again, by making reaction vessel horizontal direction to be circled round back and forth or to be that the mode that axle center swings up and down is moved with axis, can make thin film deposition uniformly continous, quality of forming film is high.And the consumption of solution is few, cadmium metal pollution problem can be reduced.
As from the foregoing, tool of the present invention has the following advantages: equipment required for the present invention is simple, does not need the apparatus system of solution circulated or stirring, solution in reaction vessel dead angle can be avoided to mix uneven situation; It is very little that the thickness of reaction vessel can design, and raw material consumption is few; Solve the problem of preparation big area cadmium sulphide membrane homogeneity, thin film deposition is even, and quality of forming film is high, and processing parameter is easy to control, and substrate can be made to carry out coating single side; And the area of reaction vessel can arbitrarily amplify according to the area required by film and can not affect the quality of cadmium sulphide membrane; The consumption of solution can be reduced, reduce cadmium metal pollution problem.
Exemplify embodiment below further to describe the present invention in detail.Should understand equally; following examples are only used to further illustrate the present invention; can not be interpreted as limiting the scope of the invention, some nonessential improvement that those skilled in the art's foregoing according to the present invention is made and adjustment all belong to protection scope of the present invention.The processing parameter such as the quality that following example is concrete, volume, temperature, time is also only an example in OK range, namely those skilled in the art can be done in suitable scope by explanation herein and select, and do not really want the concrete numerical value being defined in Examples below.
Embodiment 1
1, the preparation of reaction soln: take Cadmium Sulphate 0.58g respectively, thiocarbamide 7.4g is dissolved in the deionized water of 1.3L, then add the ammoniacal liquor 0.2L of 25%, obtain reaction soln;
2, the installation of substrate: by clean for the substrate ultrasonic cleaning of two pieces of 30 × 30cm, dry up with nitrogen again in the groove of rear insertion reaction container, two pieces of substrates are kept to be close to the upper and lower surface of reaction vessel respectively, pour reaction soln into afterwards, reaction soln volume is kept to be less than the volume of reaction vessel, and by reaction vessel good seal;
3, the deposition of film: the reaction vessel level of good seal is put into water bath with thermostatic control vibrator, solution mixes with the reciprocal mode of motion that circles round by reaction vessel, and bath temperature is 60 DEG C, reaction times 20min;
4, the cleaning of substrate: taken out by the substrate that deposited CdS film, deionized water for ultrasonic cleaning 5min, then dries up with nitrogen.As shown in Figure 3, as seen from the figure, this CdS film depositing homogeneous is continuous, and quality of forming film is high for the scanning electron microscope (SEM) photograph of prepared CdS film.
Embodiment 2
1, the preparation of reaction soln: with embodiment 1;
2, the installation of substrate: with embodiment 1;
3, the deposition of film: the reaction vessel level of good seal is put into water bath with thermostatic control vibrator, and solution mixes with the mode of motion teetered by reaction vessel, bath temperature is 60 DEG C, reaction times 20min;
4, the cleaning of substrate: with embodiment 1.
Embodiment 3
1, the preparation of reaction soln: with embodiment 1;
2, the installation of substrate: with embodiment 1;
3, the deposition of film: the reaction vessel level of good seal is put into water bath with thermostatic control vibrator, solution mixes with the reciprocal mode of motion that circles round by reaction vessel, and bath temperature is 80 DEG C, reaction times 15min;
4, the cleaning of substrate: with embodiment 1.
Embodiment 4
1, the preparation of reaction soln: with embodiment 1;
2, the installation of substrate: with embodiment 1;
3, the deposition of film: the reaction vessel level of good seal is put into water bath with thermostatic control vibrator, solution mixes with the reciprocal mode of motion that circles round by reaction vessel, apply the ultrasonic assistant deposition of 20 ~ 40KHz, bath temperature is 60 DEG C, reaction times 15min simultaneously;
4, the cleaning of substrate: with embodiment 1.
Embodiment 5
1, the preparation of reaction soln: take Cadmium Sulphate 4.64g respectively, thiocarbamide 59.2g is dissolved in the deionized water of 10.4L, then add the ammoniacal liquor 1.6L of 25%, obtain reaction soln;
2, the installation of substrate: by clean for the substrate ultrasonic cleaning of two pieces of 60 × 120cm, dry up with nitrogen again in the groove of rear insertion reaction container, two pieces of substrates are kept to be close to the upper and lower surface of reaction vessel respectively, pour reaction soln into afterwards, reaction soln volume is kept to be less than the volume of reaction vessel, and by reaction vessel good seal;
3, the deposition of film: with embodiment 1;
4, the cleaning of substrate: with embodiment 1.
Embodiment 6
1, the preparation of reaction soln: with embodiment 1;
2, the installation of substrate: by clean for the substrate ultrasonic cleaning of one piece of 30 × 30cm, dry up with nitrogen again in the groove of rear insertion reaction container, substrate is kept to be close to the upper surface of reaction vessel, pour reaction soln into afterwards, reaction soln volume is kept to be less than the volume of reaction vessel, and by reaction vessel good seal;
3, the deposition of film: with embodiment 1;
4, the cleaning of substrate: with embodiment 1.
Embodiment 7
1, the preparation of reaction soln: with embodiment 1;
2, the installation of substrate: by clean for the substrate ultrasonic cleaning of one piece of 30 × 30cm, dry up with nitrogen again in the groove of rear insertion reaction container, substrate is kept to be close to the lower surface of reaction vessel, pour reaction soln into afterwards, reaction soln volume is kept to be less than the volume of reaction vessel, and by reaction vessel good seal;
3, the deposition of film: with embodiment 1;
4, the cleaning of substrate: with embodiment 1.
Embodiment 8
1, the preparation of reaction soln: take Cadmium chloride fine powder 0.14g respectively, thiocarbamide 7.4g is dissolved in the deionized water of 1.3L, then add the ammoniacal liquor 0.2L of 25%, obtain reaction soln;
2, the installation of substrate: with embodiment 1;
3, the deposition of film: with embodiment 1;
4, the cleaning of substrate: with embodiment 1.
Industrial applicability: one aspect of the present invention solves the problem of preparation big area cadmium sulphide membrane homogeneity, and only coating single side occurs on substrate, the cadmium sulphide membrane deposited is evenly, continuous, quality is high; Can reduce the consumption of solution on the other hand, reduce cadmium metal pollution problem, and preparation technology is simple, with low cost, facility investment is few, and raw material availability is high, and controllability is strong, reproducible, can be applied to the fields such as thin film solar cell manufacture.