CN103641402A - Baking-free brick prepared from red mud - Google Patents

Baking-free brick prepared from red mud Download PDF

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Publication number
CN103641402A
CN103641402A CN201310652096.5A CN201310652096A CN103641402A CN 103641402 A CN103641402 A CN 103641402A CN 201310652096 A CN201310652096 A CN 201310652096A CN 103641402 A CN103641402 A CN 103641402A
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China
Prior art keywords
red mud
brick
prepared
water glass
baking
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Application number
CN201310652096.5A
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Chinese (zh)
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CN103641402B (en
Inventor
刘海锋
巢启
程峰
王新
黄承好
高福欣
冶艳
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Guangdong Xinlisheng Environmental Protection Technology Co ltd
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Guangxi Qili New Materials Science And Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a baking-free brick prepared from red mud. Bayer process red mud is high in alkali content, and the problem of efflorescence can be easily caused during the production of a building material. A geopolymer synthesis technology is used for converting alkali in the red mud into an activator in an activation way, so that problems caused by the alkali during the utilization of the red mud are solved. The baking-free brick is mainly prepared from the following raw materials in parts by weight: 3 to 8 parts of water glass, 15 to 20 parts of active initiator, 70 to 80 parts of red mud and 0.5 to 1 part of micro silicon powder. The baking-free brick is prepared by the following steps of sequentially adding the red mud, the active initiator, the water glass and the micro silicon powder into a forced mixer, performing extrusion forming by using a brick making machine after uniform mixing, standing a brick blank for 1 to 2 hours under natural conditions to endow certain hardness to the brick blank, feeding the brick blank to an autoclave, and performing autoclaved curing for 2 to 4 hours under pressure of 0.8 to 1.2MPa to obtain a finished product. The baking-free brick prepared from red mud is low in cost, stable in product performance, strong in compressive strength and high in freezing and thawing cycle resistance, a production process is simple, the production site is small, and efflorescence after building is avoided.

Description

A kind of prepare with red mud non-burning brick
Technical field
The present invention relates to a kind of non-burning brickly, especially a kind of prepare with red mud non-burning brick, belongs to building material technical field.
Background technology
The contaminative waste residue of discharging when red mud is Aluminium industry extraction aluminum oxide.Red mud complicated component, contains a large amount of fluorochemicals and alkaline matter, if let alone random stacking, can cause severe contamination to environment, and the annual red mud quantity discharged of China is up to up to ten million ton, a large amount of red muds on producing, life caused many-sided impact.At present the processing mode of red mud is mainly contained to production cement, manufacture walling unit, manufacture lightweight aggregate concrete and as road foundation material etc.But because China's red mud content is large, water ratio is high, alkalescence is strong, causes the utilization ratio of red mud lowly, or is limited to use.Therefore, how to process better red mud be highly significant in research.
Summary of the invention
It is high that technical problem to be solved by this invention is to provide a kind of crushing resistance, the red mud brick of the accumulation of salt in the surface soil not after building by laying bricks or stones.
The solution of above-mentioned technical problem is to have adopted following technical measures: a kind of prepare with red mud non-burning brick, mainly by the raw material of following weight parts, prepared:
The active material 15-20 red mud 70-80 SILICA FUME 0.5-1 that causes of water glass 3-8;
Described water glass is modulus 1.5-2.5, the one or any ratio mixture in the commercially available industrial sodium silicate of degree Beaume 40 or potash water glass;
Described activity causes material for fineness 100-400 object blast furnace granulated slag, 100-400 object bessemer furnace slag, 100-400 order and under 750 ℃ of constant temperatures, calcines coal gangue, the 100-400 order of 2 hours and under 750 ℃ of constant temperatures, calcine the one or any ratio mixture in the Kaolin Tailings of 2 hours;
Described red mud is the red mud that water-content 30% use Bayer process is produced.
Above-mentioned raw materials, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 1-2 hour after adobe produces certain degree of hardness, send into steam pressure reactor, under 0.8-1.2MPa pressure, maintenance 2-4 hour, gets product.
Take the present invention of above-mentioned measure, in red mud, added the blast furnace granulated slag, bessemer furnace slag, coal gangue and the Kaolin Tailings isoreactivity that contain aluminosilicate to cause material and water glass and SILICA FUME.For the high feature of red mud sodium ions content, use ground polymers synthetic technology, sodium ion in red mud is changed into a part for exciting agent in ground polymers building-up process, using other compositions of red mud as exciting object, make added raw material generation depolymerization-polycondensation, form a kind of inorganic polymer material of excellent property.Above-mentioned raw materials, through extruding brick press extruding, is prepared into base material, after high-temperature high-pressure reaction kettle, be prepared into ultimate compression strength can reach MU20, freeze-thawing resistant, build by laying bricks or stones after the not accumulation of salt in the surface soil, the fixing walling unit of sodium ion.The present invention is without sintering thereby can reduce energy consumption, reduces and pollutes, and has improved production efficiency, and has used red mud in a large number, overcomes brick complex manufacturing prepared by same type of material, the deficiency that red mud consumption is low.
Embodiment
Embodiment 1
Component Formula (kilogram)
Sodium silicate (m=1.5) 5
Slag 325 orders 5
Slag 200 orders 15
Red mud 75
SILICA FUME 1
Above-mentioned raw materials, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 1 hour after adobe produces certain degree of hardness, send into steam pressure reactor, under 1.2MPa pressure, maintenance is 3 hours, gets product.
Embodiment 2
Component Formula (kilogram)
Potash water glass (m=2.0) 7
Slag 200 orders 3
Calcining coal gangue 300 orders 10
Calcined kaolin mine tailing 400 orders 2
Red mud 80
SILICA FUME 0.5
Above-mentioned raw materials, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 2 hours after adobe produces certain degree of hardness, send into steam pressure reactor, under 0.8MPa pressure, maintenance is 2 hours, gets product.
Embodiment 3
Component Formula (kilogram)
Sodium silicate (m=2.2) 3
Slag 325 orders 10
Calcining coal gangue 350 orders 8
Calcined kaolin mine tailing 100 orders 2
Red mud 77
SILICA FUME 0.5
Above-mentioned raw materials, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 1 hour after adobe produces certain degree of hardness, send into steam pressure reactor, under 1.2MPa pressure, maintenance is 4 hours, gets product.
Embodiment 4
Component Formula (kilogram)
Potash water glass (m=1.5) 8
Slag 325 orders 5
Calcining coal gangue 100 orders 5
Slag 400 orders 10
Red mud 70
SILICA FUME 0.5
Above-mentioned raw materials, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 1.5 hours after adobe produces certain degree of hardness, send into steam pressure reactor, under 1MPa pressure, maintenance is 3 hours, gets product.
Embodiment 5
Component Formula (kilogram)
Potash water glass: sodium silicate=1:1(m=2.5) 8
Slag 250 orders 3
Calcining coal gangue 100 orders 5
Slag 400 orders 10
Red mud 74
SILICA FUME 0.5
Above-mentioned raw materials, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 1 hour after adobe produces certain degree of hardness, send into steam pressure reactor, under 1MPa pressure, maintenance is 2.5 hours, gets product.

Claims (3)

1. prepare with red mud non-burning brick, is characterized in that: prepared by the described non-burning brick raw material mainly being divided by following weight:
The active material 15-20 red mud 70-80 SILICA FUME 0.5-1 that causes of water glass 3-8;
Described activity causes material for fineness 100-400 object blast furnace granulated slag, 100-400 object bessemer furnace slag, 100-400 order and under 750 ℃ of constant temperatures, calcines coal gangue, the 100-400 order of 2 hours and under 750 ℃ of constant temperatures, calcine the one or any ratio mixture in the Kaolin Tailings of 2 hours;
Described SILICA FUME is commercial goods;
Described non-burning brick, by following method, prepared:
(1) proportionally take various raw materials;
(2) various raw materials are joined in stirrer one after another according to red mud, the active order that causes material, water glass, SILICA FUME, stir, through brick machine, be squeezed into adobe;
(3) by adobe under field conditions (factors) standing 1-2 hour after adobe produces certain degree of hardness, send into steam pressure reactor, under 0.8-1.2MPa pressure, maintenance 2-4 hour, gets product.
2. a kind of prepare with red mud non-burning brick as claimed in claim 1, is characterized in that: described water glass is modulus 1.5-2.5, the one or any ratio mixture in the commercially available industrial sodium silicate of degree Beaume 40 or potash water glass.
3. a kind of prepare with red mud non-burning brick as claimed in claim 1, is characterized in that: described red mud is the red mud that water-content 30% use Bayer process is produced.
CN201310652096.5A 2013-12-09 2013-12-09 Baking-free brick prepared from red mud Active CN103641402B (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103951332A (en) * 2014-04-23 2014-07-30 广西启利新材料科技股份有限公司 Preparation method of geopolymer-based fiberboard with red mud as raw material
CN104446213A (en) * 2014-12-10 2015-03-25 广西启利新材料科技股份有限公司 Grouting material employing red mud as raw material
CN104496524A (en) * 2014-12-09 2015-04-08 广西启利新材料科技股份有限公司 Filling foam concrete employing steel slag as raw material
CN104844141A (en) * 2015-04-22 2015-08-19 中国矿业大学 Red mud raw material-based non-steamed brick and production method thereof
CN105671303A (en) * 2016-03-25 2016-06-15 江苏省冶金设计院有限公司 Comprehensive treatment system and method for red mud and carbide slags
CN108164169A (en) * 2018-01-23 2018-06-15 东南大学 A kind of red mud-slag compound ground oligomer gel material for reinforcing soft foundation
CN108751887A (en) * 2018-07-18 2018-11-06 广东佳纳能源科技有限公司 A kind of industrial residue base energy-saving environment protection brick and preparation method thereof
CN109265114A (en) * 2018-10-18 2019-01-25 合肥慧林建材有限公司 A kind of high-strength bricks for road surface and preparation method thereof
WO2019072993A1 (en) 2017-10-11 2019-04-18 Katholieke Universiteit Leuven Non-fired monoliths
CN110776267A (en) * 2019-11-06 2020-02-11 中冶南方都市环保工程技术股份有限公司 Inorganic cementing material prepared from Bayer process red mud and preparation method thereof
CN110862243A (en) * 2019-11-19 2020-03-06 太原理工大学 Low-cost high-strength red mud-coal series metakaolin geopolymer
CN111285661A (en) * 2020-02-21 2020-06-16 广西锰华新能源科技发展有限公司 Preparation process of manganese slag and red mud baking-free brick
CN112279603A (en) * 2020-11-10 2021-01-29 济南大学 Red mud baking-free brick and preparation method thereof
CN114133175A (en) * 2021-12-31 2022-03-04 上海力阳道路加固科技股份有限公司 Red mud-based polymer color mortar and preparation method thereof
CN115010511A (en) * 2022-05-13 2022-09-06 佛山欧神诺陶瓷有限公司 Light functional ceramic tile and preparation method and application thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101456703A (en) * 2007-12-12 2009-06-17 孙建树 Production process of red mud unburned brick
CN101648402A (en) * 2009-09-04 2010-02-17 昆明理工大学 Method for producing air entrapping building block by utilizing red mud
CN102276219A (en) * 2011-05-26 2011-12-14 四川方大新型建材科技开发有限责任公司 Autoclaved red mud brick and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101456703A (en) * 2007-12-12 2009-06-17 孙建树 Production process of red mud unburned brick
CN101648402A (en) * 2009-09-04 2010-02-17 昆明理工大学 Method for producing air entrapping building block by utilizing red mud
CN102276219A (en) * 2011-05-26 2011-12-14 四川方大新型建材科技开发有限责任公司 Autoclaved red mud brick and preparation method thereof

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103951332A (en) * 2014-04-23 2014-07-30 广西启利新材料科技股份有限公司 Preparation method of geopolymer-based fiberboard with red mud as raw material
CN104496524A (en) * 2014-12-09 2015-04-08 广西启利新材料科技股份有限公司 Filling foam concrete employing steel slag as raw material
CN104446213A (en) * 2014-12-10 2015-03-25 广西启利新材料科技股份有限公司 Grouting material employing red mud as raw material
CN104844141A (en) * 2015-04-22 2015-08-19 中国矿业大学 Red mud raw material-based non-steamed brick and production method thereof
CN105671303A (en) * 2016-03-25 2016-06-15 江苏省冶金设计院有限公司 Comprehensive treatment system and method for red mud and carbide slags
WO2019072993A1 (en) 2017-10-11 2019-04-18 Katholieke Universiteit Leuven Non-fired monoliths
CN108164169A (en) * 2018-01-23 2018-06-15 东南大学 A kind of red mud-slag compound ground oligomer gel material for reinforcing soft foundation
CN108751887A (en) * 2018-07-18 2018-11-06 广东佳纳能源科技有限公司 A kind of industrial residue base energy-saving environment protection brick and preparation method thereof
CN109265114A (en) * 2018-10-18 2019-01-25 合肥慧林建材有限公司 A kind of high-strength bricks for road surface and preparation method thereof
CN110776267A (en) * 2019-11-06 2020-02-11 中冶南方都市环保工程技术股份有限公司 Inorganic cementing material prepared from Bayer process red mud and preparation method thereof
CN110862243A (en) * 2019-11-19 2020-03-06 太原理工大学 Low-cost high-strength red mud-coal series metakaolin geopolymer
CN110862243B (en) * 2019-11-19 2020-10-02 太原理工大学 Low-cost high-strength red mud-coal series metakaolin geopolymer
CN111285661A (en) * 2020-02-21 2020-06-16 广西锰华新能源科技发展有限公司 Preparation process of manganese slag and red mud baking-free brick
CN111285661B (en) * 2020-02-21 2021-08-27 广西锰华新能源科技发展有限公司 Preparation process of manganese slag and red mud baking-free brick
CN112279603A (en) * 2020-11-10 2021-01-29 济南大学 Red mud baking-free brick and preparation method thereof
CN114133175A (en) * 2021-12-31 2022-03-04 上海力阳道路加固科技股份有限公司 Red mud-based polymer color mortar and preparation method thereof
CN114133175B (en) * 2021-12-31 2023-03-17 上海力阳道路加固科技股份有限公司 Red mud-based polymer color mortar and preparation method thereof
CN115010511A (en) * 2022-05-13 2022-09-06 佛山欧神诺陶瓷有限公司 Light functional ceramic tile and preparation method and application thereof

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Inventor after: Wang Qiushuang

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Address before: 536000 the Guangxi Zhuang Autonomous Region Beihai Hongkong road Beihai Industrial Park Guangxi Qili new material Polytron Technologies Inc

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