CN103640644A - Scraped automobile preprocessing method and production line thereof - Google Patents
Scraped automobile preprocessing method and production line thereof Download PDFInfo
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- CN103640644A CN103640644A CN201310592479.8A CN201310592479A CN103640644A CN 103640644 A CN103640644 A CN 103640644A CN 201310592479 A CN201310592479 A CN 201310592479A CN 103640644 A CN103640644 A CN 103640644A
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- abandoned car
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
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Abstract
The invention discloses a scraped automobile preprocessing method and a production line thereof. The method includes the following procedures of pre-disassembling, disassembling an automobile body, disassembling a power system and packaging. The production line comprises a conveying main line and a conveying branch line. The specific procedures of the scraped automobile disassembling processes are provided; according to the steps of the specific procedures, disassembly orderliness and disassembly efficiency can be improved. An arrangement scheme of four disassembly stations is provided, the pre-disassembly station, the automobile body disassembly station and the power system disassembly station are three main disassembly procedures which are arranged according to time consumption of the disassembly steps, thus the time consumed in each procedure is basically equal. Reasonable arrangement of time and personnel is facilitated and the problem that other procedures are delayed due to the fact that one procedure is too slow is effectively solved. A conveying system which joints all procedures together is provided and the conveying main line and the conveying branch line are adopted. A lengthwise conveying plate trailer and a transverse lifting device are used so that the displacement efficiency of scraped automobiles can be effectively improved.
Description
Technical field
The present invention relates to a kind of recovery and treatment method of abandoned car.
Background technology
Abandoned car is most important component part in Automobile Reverse Logistics.Any product has its tenure of use, and automobile is after the process operation of certain hour, and its parts wear degree is very high, and exhaust emission quantitative change is large, safety performance variation.No matter from protection personal safety angle, or protection of the environment angle sets out, and all must scrap reaching the automobile of tenure of use and corresponding degree of wear.
The unreasonable disposal of abandoned car will bring serious negative effect to society, and can cause the exhaustion of resource and the deterioration of natural environment.Arbitrarily abandoning of abandoned car, has become social effects of pollution in developed country.But from another perspective, by the recycling to abandoned car, can reclaim the resource of producing again as dropping into, thereby saving resource greatly.In China, the Dismantlement of abandoned car and rationally utilization are to economize on resources and the Important Action to national Resources protective development.
Along with the development of Domestic Automotive Industry and the quickening of car replacement speed, the quantity of abandoned car is just at increasing year by year, and abandoned car is disassembled pressure to be increased day by day.But due to China's automobile dismounting, be subject to the impact of the factors such as technical merit, practitioner individual quality, it is not high that abandoned car is disassembled efficiency, and resource recycling rate is lower.
Before the recycling of abandoned car resource, need to pass through rational pretreatment, abandoned car is elementary disassembles, and could improve abandoned car resource utilization degree.Invention < < abandoned car of Anhui Wei Er auto technology Co., Ltd application is disassembled line > > (201110410676.4), provide a kind of by upper wire system, front tear open delivery system, overhead conveying system and after tear the abandoned car that delivery system forms open and disassemble line.The invention < < production line device for disassembling scrapped cars > > (200910231044.4) of Qingdao New World Environmental Protection Co., Ltd.'s application; the abandoned car disassembling flow line being comprised of transport trolley, conveying, disassembling stations is disclosed, and device for disassembling.
But above-mentioned patent only provides the running of disassembling the layout of line, the type of station and equipment, concrete operation and the control step of the process of disassembling is not provided, scientific and reasonable not, can not be from technical matters aspect, the efficiency that practical raising is disassembled.
Summary of the invention
In order to overcome the abandoned car of prior art, disassemble the inadequate science of process, disassemble the deficiency that efficiency is not high, the invention provides a kind of scientific and reasonablely, disassemble preprocess method and the pre-treatment production line of the abandoned car that efficiency is high.
The technical solution adopted for the present invention to solve the technical problems is:
A preprocess method for abandoned car, comprises the following steps:
A, disassemble operation in advance, abandoned car is delivered to pre-disassembling stations, first, remove storage battery, discharge the waste liquid in engine case, firing safety air-bag, removing vehicle tyres, and the lower front and back of dismounting car light, lifting abandoned car again, the drain cock of opening on chassis drains waste liquid, and cuts off freeing pipe acquisition exhaust gas catalyzer, then abandoned car is fallen;
B, vehicle body are disassembled operation, abandoned car is delivered to vehicle body disassembling stations, first, use the dismounting of iron and steel guillotine exit door, engine case and storage box cover, use glass cutter to remove Windshield, then remove seat, interior trim assembly, instrument desk, condenser, compressor, air-conditioning filter cleaner and blowing engine in car;
C, power system are disassembled operation, and abandoned car is delivered to power system disassembling stations, disassemble driving engine, change-speed box and suspension system;
D, packing process, deliver to packing station by abandoned car, and the abandoned car after disassembling is squeezed into square enclosed mass.
Further, in step a, the mode of discharging the waste liquid in engine case is, adopts pumping equipment with its conduit, to insert respectively in each pipeline of engine case and pumps out waste liquid.
Further, in step a, with safety air bag detonator, carry out firing safety air-bag.
Further, in step a, the lift height of lifting abandoned car is 1.9-2m.
Further, in step a, open the mode that drain cock on chassis drains waste liquid and be, discharge opeing pallet is placed in to 0.5-0.7m place, below, abandoned car chassis, the drain cock of outwarding winding on chassis, accepts waste liquid with discharge opeing pallet, until waste liquid drains.
Further, in step b, using the mode of the dismounting of iron and steel guillotine exit door, engine case and storage box cover is to use iron and steel guillotine to cut off the attaching parts of car door, engine case and storage box cover and vehicle body.
The pre-treatment production line of abandoned car, the conveying main line that comprises mobile abandoned car, and four conveying branch lines that respectively abandoned car on conveying main line are transferred to pre-disassembling stations, vehicle body disassembling stations, power system disassembling stations and packing station, described conveying main line comprises and is laid on ground track, conveying wooden handcart is in orbit set, and is arranged on to carry on wooden handcart and makes abandoned car below leave two row's supports in space for erecting abandoned car;
Described conveying branch line comprises perpendicular to the truss structure of carrying main line to arrange, described truss structure comprises the horizontal gird with guide rail, on described guide rail, be provided with suspender, described suspender comprises the driving car that can slide along guide rail, be fixed on the elevator driving on car, by elevator, driven the arm for the abandoned car of slinging, be arranged on arm lower end for catching the pawl that hangs of abandoned car, and the auxiliary clamp of stablizing abandoned car vehicle body under the state of slinging.
The invention has the beneficial effects as follows: the concrete operation that provides abandoned car to disassemble process, according to the step of concrete operation, can improve and disassemble order, and improve and disassemble efficiency; The arrangement of four disassembling stations is provided, wherein pre-disassembling stations, vehicle body disassembling stations and power system disassembling stations, mainly disassembling operation for these three arranges according to disassembling step spent time, make three operation spent times basic identical, be conducive to reasonable arrangement time and personnel, efficiently solve because of the too slow problem of incuring loss through delay other operations of a certain operation; The delivery system that is connected each operation is provided, has adopted and carry main line and carry branch line, utilized and carry longitudinally wooden handcart and horizontal suspender, effectively improved the displacement efficiency of abandoned car.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the birds-eye view of the pre-treatment production line of abandoned car;
Fig. 2 is the left view of carrying main line;
Fig. 3 is the front view of carrying branch line;
Fig. 4 is the lateral plan of carrying the suspender of branch line;
Fig. 5 is the birds-eye view of abandoned car when pre-disassembling stations.
The specific embodiment
Referring to figs. 1 through Fig. 5, the preprocess method of a kind of abandoned car of the present invention, comprising: a, disassemble operation in advance; B, vehicle body are disassembled operation; C, power system are disassembled operation; D, packing process.
First, use fork truck abandoned car 3 to be placed on the conveying wooden handcart 12 of carrying main line 1, carry wooden handcart 12 to move under the corresponding conveying branch line 2 of pre-disassembling stations 4, use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to pre-disassembling stations 4.In pre-disassembling stations 4, open engine case, remove storage battery; The conduit of connected drainage device 42 is inserted respectively in each pipeline in engine case to suction waste liquid; Use safety air bag detonator 41 connecting safety air bags, ignite; Removing vehicle tyres and front and back car light; Using lifting device 44 that abandoned car 3 is lifted to height is 1.9m place; Discharge opeing pallet 43 is placed in from 0.5m place, chassis, and the drain cock of outwarding winding on chassis, accepts waste liquid with discharge opeing pallet 43, until waste liquid drains; Use hydraulic shear to cut off the freeing pipe on exhaust gas catalyzer both sides, obtain exhaust gas catalyzer; Use lifting device 44 that abandoned car 3 is fallen.
Wherein, remove storage battery, discharge the waste liquid in engine case, firing safety air-bag, removing vehicle tyres, and dismounting lower before and after car light, these control step order can arbitrarily arrange, and also can several carry out simultaneously, unrestricted.
Complete and disassemble in advance after operation, use the suspender 22 of carrying branch line 2, transfer abandoned car 3, to carrying main line 1, is carried wooden handcart 12 to move to vehicle body disassembling stations 5 correspondences and is carried under branch line 2; Use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to vehicle body disassembling stations 5.In vehicle body disassembling stations 5, use successively iron and steel guillotine to cut off the attaching parts of car door and vehicle body, take out car door; Use iron and steel guillotine to cut off the attaching parts of engine case and vehicle body, take out engine case; Use iron and steel guillotine to cut off the attaching parts of storage box cover and vehicle body, take out storage box cover; Use glass cutter to remove abandoned car 3 front and rear windshields; Remove seat and interior trim assembly in car; Instrument desk in dismounting operator's compartment, condenser, compressor, air-conditioning filter cleaner, blowing engine etc.
Wherein, use the order of the dismounting of iron and steel guillotine car door, engine case and storage box cover to adjust arbitrarily, also can several carry out simultaneously, can select according to actual conditions, actual needs and staff's personal habits.Remove the wait for bus step of inner structure of seat, interior trim assembly, instrument desk, condenser, compressor, air-conditioning filter cleaner and blowing engine in car unrestricted equally, generally see that the comfort level of dismounting is selected precedence.
Complete vehicle body and disassemble after operation, use the suspender 22 of carrying branch line 2, transfer abandoned car 3, to carrying main line 1, is carried wooden handcart 12 to move to power system disassembling stations 6 correspondences and is carried under branch line 2; Use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to power system disassembling stations 6.In power system disassembling stations 6, disassemble driving engine, change-speed box and suspension system etc.
Complete power system and disassemble after operation, use the suspender 22 of conveying branch line 2, transfer abandoned car 3, to carrying main line 1, carries wooden handcart 12 to move under the corresponding conveying branch line 2 of packing station 7; Use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to packing station 7.In packing station 7, the abandoned car after disassembling 3 is squeezed into square enclosed mass.
A kind of pre-treatment production line of abandoned car, the conveying main line 1 that comprises mobile abandoned car 3, and four conveying branch lines 2 that respectively abandoned car 3 on conveying main line 1 are transferred to pre-disassembling stations 4, vehicle body disassembling stations 5, power system disassembling stations 6 and packing station 7, carry main line 1 and conveying branch line 2 for being connected each station.
Described conveying main line 1 comprises and is laid on ground track 11, is arranged on the conveying wooden handcart 12 moving along track 11 on track 11, and is arranged on to carry on wooden handcart 12 and makes abandoned car 3 belows leave two row's supports 13 in space for erecting abandoned car 3;
Described conveying branch line 2 comprises perpendicular to the truss structure 21 of carrying main line 1 to arrange, described truss structure 21 comprises the horizontal gird with guide rail 211, on described guide rail 211, be provided with suspender 22, described suspender 22 comprises the driving car 221 that can slide along guide rail 211, be fixed on the elevator 222 driving on car 221, by elevator 222, driven for slinging or falling the arm 223 of abandoned car 3, be arranged on arm 223 lower ends for catch abandoned car 3 chassis, two ends hang pawl 224 and the auxiliary clamp 225 of stablizing abandoned car 3 vehicle bodies under the state of slinging.
Its algorithm is:
(1) use fork truck abandoned car 3 to be delivered on two row's supports 13 of the conveying wooden handcart 12 of carrying main line 1, carry two row's supports 13 on wooden handcart 12 to make the below of abandoned car 3 leave space, abandoned car 3 is vertical with conveying main line 1, carries wooden handcart 12 to move to corresponding branch line 2 positions of carrying of station;
(2) use the suspender 22 of this conveying branch line 2, transfer abandoned car 3 is to corresponding station;
(3) complete after operation, use the suspender 22 of this conveying branch line 2, transfer abandoned car 3 is back to carries main line 1, carries wooden handcart 12 to move to corresponding branch line 2 positions of carrying of next station;
(4) use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to corresponding station.
According to such step, until scraped vehicle has completed last packing process.
Certainly, the present invention, except above-mentioned embodiment, can also have other structural distortion, and these equivalent technical solutions also should be within its protection domain.
Claims (7)
1. a preprocess method for abandoned car, is characterized in that, comprises the following steps:
A, disassemble operation in advance, abandoned car is delivered to pre-disassembling stations, first, remove storage battery, discharge the waste liquid in engine case, firing safety air-bag, removing vehicle tyres, and the lower front and back of dismounting car light, lifting abandoned car again, the drain cock of opening on chassis drains waste liquid, and cuts off freeing pipe acquisition exhaust gas catalyzer, then abandoned car is fallen;
B, vehicle body are disassembled operation, abandoned car is delivered to vehicle body disassembling stations, first, use the dismounting of iron and steel guillotine exit door, engine case and storage box cover, use glass cutter to remove Windshield, then remove seat, interior trim assembly, instrument desk, condenser, compressor, air-conditioning filter cleaner and blowing engine in car;
C, power system are disassembled operation, and abandoned car is delivered to power system disassembling stations, disassemble driving engine, change-speed box and suspension system;
D, packing process, deliver to packing station by abandoned car, and the abandoned car after disassembling is squeezed into square enclosed mass.
2. the preprocess method of a kind of abandoned car according to claim 1, is characterized in that: in step a, the mode of discharging the waste liquid in engine case is, adopts pumping equipment with its conduit, to insert respectively in each pipeline of engine case and pumps out waste liquid.
3. the preprocess method of a kind of abandoned car according to claim 1, is characterized in that: in step a, with safety air bag detonator, carry out firing safety air-bag.
4. the preprocess method of a kind of abandoned car according to claim 1, is characterized in that: in step a, the lift height of lifting abandoned car is 1.9-2m.
5. the preprocess method of a kind of abandoned car according to claim 1, it is characterized in that: in step a, opening the mode that drain cock on chassis drains waste liquid is, discharge opeing pallet is placed in to 0.5-0.7m place, below, abandoned car chassis, the drain cock of outwarding winding on chassis, with discharge opeing pallet, accept waste liquid, until waste liquid drains.
6. the preprocess method of a kind of abandoned car according to claim 1, it is characterized in that: in step b, using the mode of the dismounting of iron and steel guillotine exit door, engine case and storage box cover is to use iron and steel guillotine to cut off the attaching parts of car door, engine case and storage box cover and vehicle body.
7. application rights requires the pre-treatment production line of the abandoned car of method described in 1-6, it is characterized in that: the conveying main line that comprises mobile abandoned car, and four conveying branch lines that respectively abandoned car on conveying main line are transferred to pre-disassembling stations, vehicle body disassembling stations, power system disassembling stations and packing station, described conveying main line comprises and is laid on ground track, conveying wooden handcart is in orbit set, and is arranged on to carry on wooden handcart and makes abandoned car below leave two row's supports in space for erecting abandoned car;
Described conveying branch line comprises perpendicular to the truss structure of carrying main line to arrange, described truss structure comprises the horizontal gird with guide rail, on described guide rail, be provided with suspender, described suspender comprises the driving car that can slide along guide rail, be fixed on the elevator driving on car, by elevator, driven the arm for the abandoned car of slinging, be arranged on arm lower end for catching the pawl that hangs of abandoned car, and the auxiliary clamp of stablizing abandoned car vehicle body under the state of slinging.
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| CN201310592479.8A CN103640644B (en) | 2013-11-22 | 2013-11-22 | A kind of preprocess method of abandoned car and manufacturing line thereof |
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| CN201310592479.8A CN103640644B (en) | 2013-11-22 | 2013-11-22 | A kind of preprocess method of abandoned car and manufacturing line thereof |
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| CN103640644B CN103640644B (en) | 2016-02-24 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191239A (en) * | 2014-08-26 | 2014-12-10 | 金兴汽车内饰股份有限公司 | Instrument board assembling production line |
| CN105015650A (en) * | 2015-07-31 | 2015-11-04 | 鑫广再生资源(上海)有限公司 | Scrapped autotruck and heavy passenger car disassembling technology |
| CN105109577A (en) * | 2015-08-24 | 2015-12-02 | 北京科技大学 | Intelligent dismantling system and method for scraped motor vehicle |
| CN105159246A (en) * | 2015-07-31 | 2015-12-16 | 鑫广再生资源(上海)有限公司 | Scrap motor vehicle dismantling process |
| CN104191239B (en) * | 2014-08-26 | 2016-11-30 | 金兴汽车内饰股份有限公司 | Instrument board assembly line |
| CN106741314A (en) * | 2016-12-27 | 2017-05-31 | 格林美（天津）城市矿产循环产业发展有限公司 | A kind of abandoned car intelligent grabbing system |
| CN109278899A (en) * | 2018-12-06 | 2019-01-29 | 大冶有色博源环保股份有限公司 | A kind of useless automobile dismounting line |
| CN110171684A (en) * | 2019-05-30 | 2019-08-27 | 回收哥(武汉)互联网有限公司 | A kind of more options path conveying device of car disassembly |
| CN110936926A (en) * | 2019-12-30 | 2020-03-31 | 格林美（武汉）城市矿产循环产业园开发有限公司 | Scraped car cleaning system |
| CN113511287A (en) * | 2021-07-13 | 2021-10-19 | 嘉兴市物资再生利用有限公司 | Scraped car disassembling process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191239A (en) * | 2014-08-26 | 2014-12-10 | 金兴汽车内饰股份有限公司 | Instrument board assembling production line |
| CN104191239B (en) * | 2014-08-26 | 2016-11-30 | 金兴汽车内饰股份有限公司 | Instrument board assembly line |
| CN105015650A (en) * | 2015-07-31 | 2015-11-04 | 鑫广再生资源(上海)有限公司 | Scrapped autotruck and heavy passenger car disassembling technology |
| CN105159246B (en) * | 2015-07-31 | 2018-09-21 | 鑫广再生资源(上海)有限公司 | One kind scrapping motor vehicle dismantling technique |
| CN105159246A (en) * | 2015-07-31 | 2015-12-16 | 鑫广再生资源(上海)有限公司 | Scrap motor vehicle dismantling process |
| CN105109577B (en) * | 2015-08-24 | 2018-03-27 | 北京科技大学 | One kind scraps intelligent motor vehicle disassembly system and disassembling method |
| CN105109577A (en) * | 2015-08-24 | 2015-12-02 | 北京科技大学 | Intelligent dismantling system and method for scraped motor vehicle |
| CN106741314A (en) * | 2016-12-27 | 2017-05-31 | 格林美（天津）城市矿产循环产业发展有限公司 | A kind of abandoned car intelligent grabbing system |
| CN106741314B (en) * | 2016-12-27 | 2019-04-19 | 格林美（天津）城市矿产循环产业发展有限公司 | A kind of abandoned car intelligent grabbing system |
| CN109278899A (en) * | 2018-12-06 | 2019-01-29 | 大冶有色博源环保股份有限公司 | A kind of useless automobile dismounting line |
| CN110171684A (en) * | 2019-05-30 | 2019-08-27 | 回收哥(武汉)互联网有限公司 | A kind of more options path conveying device of car disassembly |
| CN110936926A (en) * | 2019-12-30 | 2020-03-31 | 格林美（武汉）城市矿产循环产业园开发有限公司 | Scraped car cleaning system |
| CN113511287A (en) * | 2021-07-13 | 2021-10-19 | 嘉兴市物资再生利用有限公司 | Scraped car disassembling process |
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Address after: No.6 Zhixin Avenue, Leping Town, Sanshui District, Foshan City, Guangdong Province Patentee after: GUANGDONG BRUNP RECYCLING TECHNOLOGY Co.,Ltd. Patentee after: HUNAN BRUNP RECYCLING TECHNOLOGY Co.,Ltd. Address before: 528200 Lishui Shangsha village shangshayong Industrial Zone, Nanhai District, Foshan City, Guangdong Province Patentee before: GUANGDONG BRUNP RECYCLING TECHNOLOGY Co.,Ltd. Patentee before: HUNAN BRUNP RECYCLING TECHNOLOGY Co.,Ltd. |
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