CN103639331B - A kind of reinforced mesh braiding unit - Google Patents
A kind of reinforced mesh braiding unit Download PDFInfo
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- CN103639331B CN103639331B CN201310589390.6A CN201310589390A CN103639331B CN 103639331 B CN103639331 B CN 103639331B CN 201310589390 A CN201310589390 A CN 201310589390A CN 103639331 B CN103639331 B CN 103639331B
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- separated time
- swing arm
- time swing
- steel bar
- reinforced steel
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Abstract
The invention discloses a kind of reinforced mesh braiding unit, comprise reinforcing bar dish unit, cut-to-length machine and reinforcing bar braider main body, the line outlet of reinforcing bar dish unit, the import and export of cut-to-length machine and cross guide wheel ribbon mechanism and be positioned on same level line, and the height of the import and export of cut-to-length machine and lift cylinder to be positioned at the height crossing guide wheel ribbon mechanism under original state identical; A kind of reinforced mesh braiding unit designed by the present invention can respond to clamping automatically, and steel grid spacing distance is adjustable, and the mesh sheet precision knit out is high, reinforcing bar is not easily loose.
Description
Technical field
The present invention relates to a kind of reinforced mesh braiding unit.
Background technology
So far, domestic reinforced mesh braider is most to weave plain bar, weave spiral with ribbing less, during its braiding plain bar, Breadth Maximum is within 2 meters, meanwhile, before braiding plain bar, this reinforcing bar need through pulling to required size, again through alignment braiding, exist knitting width little, braiding time need drawing, the shortcoming that cost is high.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the shortcoming of prior art, provides a kind of
reinforced mesh braiding unit, automatically can respond to clamping, steel grid spacing distance is adjustable, and the mesh sheet precision knit out is high, reinforcing bar is not easily loose.in order to solve above technical problem, the invention provides a kind of reinforced mesh braiding unit, comprise reinforcing bar dish unit, cut-to-length machine and reinforcing bar braider main body, reinforcing bar braider main body comprises horizontally disposed cuboid base and its two ends are fixed with the first upright guide rail and the second upright guide rail respectively, also comprises respectively perpendicular to cuboid base
long limitwith the first upright guide rail and horizontally disposed the first row track rail, respectively perpendicular to cuboid base
long limithorizontally disposed second to drive a vehicle track with the second upright guide rail, and one is parallel to cuboid base and the horizontal car of movement that can slide on two driving tracks;
First upright guide rail is identical with the second upright guide rail and be symmetrical arranged, the opposite flank of these two guide rails marks off respectively the identical vertical chute of twice, reinforcing bar braider main body also comprises the first separated time swing arm arranged in parallel with the second separated time swing arm and these two separated time swing arms are parallel with cuboid base, matching with the corresponding vertical chute on the second upright guide rail with the first upright guide rail respectively in the two ends of two separated time swing arms, and can swing up and down along vertical chute;
First separated time swing arm and the second separated time swing arm are provided with multiple reinforced steel bar perforation, the distance of reinforced steel bar perforation respectively between the first separated time swing arm with the adjacent reinforced steel bar perforation in the second separated time swing arm along the length direction spaced set of separated time swing arm and in two separated time swing arms is equal, few one of reinforced steel bar perforation number in reinforced steel bar perforation number ratio second separated time swing arm in first separated time swing arm, reinforced steel bar perforation position in reinforced steel bar perforation in first separated time swing arm and the second separated time swing arm interlocks, and the reinforced steel bar perforation in the first separated time swing arm corresponds to the center line in the second separated time swing arm between adjacent two reinforced steel bar perforations,
Be provided with the first separated time cylinder that the first separated time swing arm can be raised or reduce between first separated time swing arm and cuboid base, between the second separated time swing arm and cuboid base, be provided with the second separated time cylinder that the second separated time swing arm can be raised or reduce, reinforcing bar braider main body also comprises multiplely crosses guide wheel, the described guide wheel that crosses is identical and be connected and fixed formation successively along the direction being parallel to separated time swing arm and cross guide wheel ribbon mechanism, cross guide wheel ribbon mechanism be positioned at cuboid base on a side of mobile horizontal car and this guide wheel that crosses crossing guide wheel ribbon mechanism two ends be fixedly connected with cuboid base by lift cylinder, the quantity of crossing guide wheel is identical with the quantity of the reinforced steel bar perforation in the second separated time swing arm and adjacent spacing of crossing between guide wheel is equal with the spacing between adjacent reinforced steel bar perforation in the second separated time swing arm, described reinforced steel bar perforation position of crossing in guide wheel and the second separated time swing arm is crisscross arranged,
Mobile horizontal car on the side of cuboid base along its length spaced set have multiple induction clamping mechanism, spacing between adjacent induction clamping mechanism is identical with spacing between adjacent reinforced steel bar perforation in the second separated time swing arm and to respond to the quantity of reinforced steel bar perforation in the quantity of clamping mechanism and the second separated time swing arm identical, the position one_to_one corresponding of reinforced steel bar perforation in induction clamping mechanism and the second separated time swing arm;
The line outlet of reinforcing bar dish unit, the import and export of cut-to-length machine and cross guide wheel ribbon mechanism and be positioned on same level line, and the height of the import and export of cut-to-length machine and lift cylinder to be positioned at the height crossing guide wheel ribbon mechanism under original state identical.
Technique effect: after have employed technique scheme, 1, braiding bar-mat reinforcement time without the need to drawing process, can directly weave; 2, the width of reinforcing bar braiding can set according to the requirement of user, and Breadth Maximum can reach 10 meters; 3, the induction clamp system of reinforcing bar detects reinforcing bar by inductor and clamps voluntarily, realizes full-automatic operation; 4, braider divides swing arm to move up and down, and makes transverse belt rib reinforcement not by the impact of the rib tooth of longitudinal tape rib reinforcement, can carry out Quick-clamped braiding effect to Ribbed Bar.
The technical scheme that the present invention limits further is:
Further, aforesaid reinforced mesh braiding unit, the cross section of mobile horizontal car is for " work " font and its both sides form horizontal channel-shaped structure, and induction clamping mechanism comprises cylinder, gripper shoe, pressing plate, inductor, bearing plate and horn mouth, wherein:
Cylinder is arranged on mobile horizontal car towards in the side level trough of cuboid base, and the lower end of cylinder is through level trough, gripper shoe vertically arranges and is fixed on the level trough lower surface with cylinder homonymy, gripper shoe is provided with the pressing plate for fixing cylinder lower end away from the side of separated time swing arm, and inductor is fixed on this side of gripper shoe by bearing plate, gripper shoe is horizontally disposed with the horn mouth of opening towards separated time swing arm towards the side of separated time swing arm, and bell-mouthed horizontal center line overlaps with the horizontal center line of inductor.
Technique effect:; After have employed above-mentioned improvement project, due to longitudinal reinforcement braider, import department is provided with reinforced steel bar perforation, and exit arranges horn mouth, facilitate reinforcing bar particularly Ribbed Bar smooth type turnover.
Aforesaid reinforced mesh braiding unit, in the second separated time swing arm, the number of reinforced steel bar perforation is 12-24.
Accompanying drawing explanation
The structural representation of a kind of reinforced mesh braiding unit of Fig. 1 designed by the present invention;
The structural front view of a kind of reinforced mesh braiding unit of Fig. 2 designed by the present invention;
The structure top view of a kind of reinforced mesh braiding unit of Fig. 3 designed by the present invention;
The side sectional view of a kind of reinforced mesh braiding unit of Fig. 4 designed by the present invention;
The structural representation of clamping mechanism is responded in a kind of reinforced mesh braiding unit of Fig. 5 designed by the present invention;
1-reinforcing bar dish unit, 2-cut-to-length machine, 3-first upright guide rail, 4-second upright guide rail, 5-cuboid base, 6-moves horizontal car, the swing arm of 7-first separated time, the swing arm of 8-second separated time, 9-first separated time cylinder, 10-second separated time cylinder, 11-crosses guide wheel, 12-lift cylinder, 13-responds to clamping mechanism, 14-the first row Car Track, 15-second Crane Rail, 16-feed mechanism, 131-cylinder, 132-gripper shoe, 133-pressing plate, 134-inductor, 135-bearing plate, 136-horn mouth.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Embodiment 1
A kind of reinforced mesh braiding unit that the present embodiment provides, comprise reinforcing bar dish unit 1, cut-to-length machine 2 and reinforcing bar braider main body, reinforcing bar braider main body comprises horizontally disposed cuboid base 5 and its two ends are fixed with the first upright guide rail 3 and the second upright guide rail 4 respectively, also comprises respectively perpendicular to cuboid base 5
long limitwith the first upright guide rail 3 and horizontally disposed the first row track rail 14, respectively perpendicular to cuboid base 5
long limithorizontally disposed second to drive a vehicle track 15 with the second upright guide rail 4, and one is parallel to cuboid base 5 and the horizontal car 6 of movement that can slide on two driving tracks;
First upright guide rail 3 is identical with the second upright guide rail 4 and be symmetrical arranged, the opposite flank of these two guide rails marks off respectively the identical vertical chute of twice, reinforcing bar braider main body also comprises the first separated time swing arm 7 arranged in parallel with the second separated time swing arm 8 and these two separated time swing arms are parallel with cuboid base 5, matching with the corresponding vertical chute on the second upright guide rail 4 with the first upright guide rail 3 respectively in the two ends of two separated time swing arms, and can swing up and down along vertical chute;
First separated time swing arm 7 and the second separated time swing arm 8 are provided with multiple reinforced steel bar perforation, the distance of reinforced steel bar perforation respectively between the first separated time swing arm 7 with the adjacent reinforced steel bar perforation in the second separated time swing arm 8 along the length direction spaced set of separated time swing arm and in two separated time swing arms is identical, few one of reinforced steel bar perforation number in reinforced steel bar perforation number ratio second separated time swing arm 8 in first separated time swing arm 7, reinforced steel bar perforation position in reinforced steel bar perforation in first separated time swing arm 7 and the second separated time swing arm 8 interlocks, and the reinforced steel bar perforation in the first separated time swing arm 7 corresponds to the center line in the second separated time swing arm 8 between adjacent two reinforced steel bar perforations, in concrete practice, in second separated time swing arm 8, the number of reinforced steel bar perforation is 12-24,
Be provided with between first separated time swing arm 7 and cuboid base 5 first separated time swing arm 7 can be raised or reduces be provided with the second separated time cylinder 10 that the second separated time swing arm 8 can be raised or reduce between the first separated time cylinder 9, second separated time swing arm 8 and cuboid base 5;
Reinforcing bar braider main body also comprises multiplely crosses guide wheel 11, the described guide wheel 11 that crosses is identical and be connected and fixed formation successively along the direction being parallel to separated time swing arm and cross guide wheel ribbon mechanism, cross guide wheel ribbon mechanism be positioned at cuboid base 5 on a side of mobile horizontal car 6 and this guide wheel 11 that crosses crossing guide wheel ribbon mechanism two ends be fixedly connected with cuboid base 5 by lift cylinder 12, the quantity of crossing guide wheel 11 is identical with the quantity of the reinforced steel bar perforation in the second separated time swing arm 8 and adjacent spacing of crossing between guide wheel 11 is equal with the spacing between adjacent reinforced steel bar perforation in the second separated time swing arm 8, described reinforced steel bar perforation position of crossing in guide wheel 11 and the second separated time swing arm 8 is crisscross arranged,
Mobile horizontal car 6 on the side of cuboid base 5 along its length spaced set have multiple induction clamping mechanism 13, spacing between adjacent induction clamping mechanism 13 is identical with spacing between adjacent reinforced steel bar perforation in the second separated time swing arm 8 and to respond to the quantity of reinforced steel bar perforation in the quantity of clamping mechanism 13 and the second separated time swing arm 8 identical, respond to the position one_to_one corresponding of reinforced steel bar perforation in clamping mechanism 13 and the second separated time swing arm 8, further in a particular embodiment, the cross section of mobile horizontal car 6 is for " work " font and its both sides form horizontal channel-shaped structure, induction clamping mechanism comprises cylinder 131, gripper shoe 132, pressing plate 133, inductor 134, bearing plate 135 and horn mouth 136, wherein:
Cylinder 131 is arranged on mobile horizontal car 6 towards in the side level trough of cuboid base 5, and the lower end of cylinder 131 is through level trough, gripper shoe 132 vertically arranges and is fixed on the level trough lower surface with cylinder 131 homonymy, gripper shoe 132 is provided with the pressing plate 133 for fixing cylinder 131 lower end away from the side of separated time swing arm, and inductor 134 is fixed on this side of gripper shoe 132 by bearing plate 135, gripper shoe 132 is horizontally disposed with the horn mouth 136 of opening towards separated time swing arm towards the side of separated time swing arm, the horizontal center line of horn mouth 136 overlaps with the horizontal center line of inductor 134,
The line outlet of reinforcing bar dish unit 1, the import and export of cut-to-length machine 2 and cross guide wheel ribbon mechanism and be positioned on same level line, and the height of the import and export of cut-to-length machine 2 and lift cylinder 12 to be positioned at the height crossing guide wheel ribbon mechanism under original state identical.
After have employed the technical scheme that the present embodiment provides, 1, braiding bar-mat reinforcement time without the need to drawing process, can directly weave; 2, the width of reinforcing bar braiding can set according to the requirement of user, and Breadth Maximum can reach 10 meters; 3, the induction clamp system 13 of reinforcing bar detects reinforcing bar by inductor 134 and clamps voluntarily, realizes full-automatic operation; 4, the swing arm of braider separated time can move up and down, make transverse belt rib reinforcement not by the impact of the rib tooth of longitudinal tape rib reinforcement, Quick-clamped braiding effect can be carried out to Ribbed Bar, simultaneously, due to longitudinal reinforcement braider, import department is provided with reinforced steel bar perforation, exit arranges horn mouth 136, facilitate reinforcing bar particularly Ribbed Bar smooth type turnover.
The operation principle of the present embodiment is: we are in practical operation, the work of numerical control operating platform to braider is utilized to operate, first, longitudinal reinforcement is stretched into from the reinforced steel bar perforation the first separated time swing arm 7 and the second separated time swing arm 8, and all stick with, the first separated time swing arm 7 on numerical control operating platform startup braider upwardly, second separated time swing arm 8 moves downward, carry out point first operating, reinforcing bar in reinforcing bar dish unit 1 is entered by the feed mechanism 16 on cut-to-length machine 2 and crosses guide wheel ribbon mechanism, first separated time swing arm 7 and the second separated time swing arm 8 are moved to centre position jointly, simultaneously, cross guide wheel 11 to drive reinforcing bar to travel forward one to cross the distance of guide wheel 11 spacing, the i.e. distance of a grid, first separated time swing arm 7 and the second separated time swing arm 8 carry out separated time operation again round about, crossing guide wheel 11 drives reinforcing bar to travel forward the distance of a grid again, when longitudinal reinforcement enters the horn mouth 136 of induction clamp system 13, longitudinal reinforcement clamps after above-mentioned operation repeats 35 times and completes an operation cycle by cylinder 131, woven reinforced mesh is taken away knitting zone.
In addition to the implementation, the present invention can also have other embodiments, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.
Claims (3)
1. a reinforced mesh braiding unit, comprises reinforcing bar dish unit, cut-to-length machine and reinforcing bar braider main body, it is characterized in that:
Described reinforcing bar braider main body comprises horizontally disposed cuboid base and its two ends are fixed with the first upright guide rail and the second upright guide rail respectively, also comprise respectively perpendicular to the long limit of cuboid base and the first upright guide rail and horizontally disposed the first row track rail, horizontally disposed second to drive a vehicle track perpendicular to the long limit of cuboid base and the second upright guide rail respectively, and one is parallel to cuboid base and the horizontal car of movement that can slide on described two driving tracks;
Described first upright guide rail is identical with the second upright guide rail and be symmetrical arranged, the opposite flank of these two guide rails marks off respectively the identical vertical chute of twice, described reinforcing bar braider main body also comprises the first separated time swing arm arranged in parallel with the second separated time swing arm and these two separated time swing arms are parallel with cuboid base, matching with the corresponding vertical chute on the second upright guide rail with the first upright guide rail respectively in the two ends of described two separated time swing arms, and can swing up and down along vertical chute;
Described first separated time swing arm and the second separated time swing arm are provided with multiple reinforced steel bar perforation, the distance of described reinforced steel bar perforation respectively between the first separated time swing arm with the adjacent reinforced steel bar perforation in the second separated time swing arm along the length direction spaced set of separated time swing arm and in two separated time swing arms is equal, few one of reinforced steel bar perforation number in reinforced steel bar perforation number ratio second separated time swing arm in described first separated time swing arm, reinforced steel bar perforation position in reinforced steel bar perforation in first separated time swing arm and the second separated time swing arm interlocks, and the reinforced steel bar perforation in the first separated time swing arm corresponds to the center line in the second separated time swing arm between adjacent two reinforced steel bar perforations,
Be provided with the first separated time cylinder that the first separated time swing arm can be raised or reduce between described first separated time swing arm and cuboid base, between described second separated time swing arm and cuboid base, be provided with the second separated time cylinder that the second separated time swing arm can be raised or reduce;
Described reinforcing bar braider main body also comprises multiplely crosses guide wheel, the described guide wheel that crosses is identical and be connected and fixed formation successively along the direction being parallel to separated time swing arm and cross guide wheel ribbon mechanism, described cross guide wheel ribbon mechanism be positioned at described cuboid base on a side of mobile horizontal car and this guide wheel that crosses crossing guide wheel ribbon mechanism two ends be fixedly connected with cuboid base by lift cylinder, described quantity of crossing guide wheel is identical with the quantity of the reinforced steel bar perforation in the second separated time swing arm and adjacent spacing of crossing between guide wheel is equal with the spacing between adjacent reinforced steel bar perforation in the second separated time swing arm, described reinforced steel bar perforation position of crossing in guide wheel and the second separated time swing arm is crisscross arranged,
The horizontal car of described movement on the side of cuboid base along its length spaced set have multiple induction clamping mechanism, spacing between adjacent induction clamping mechanism is identical with spacing between adjacent reinforced steel bar perforation in the first separated time swing arm and to respond to the quantity of reinforced steel bar perforation in the quantity of clamping mechanism and the second separated time swing arm identical, the position one_to_one corresponding of reinforced steel bar perforation in described induction clamping mechanism and the second separated time swing arm;
The line outlet of described reinforcing bar dish unit, the import and export of cut-to-length machine and cross guide wheel ribbon mechanism and be positioned on same level line, and the height of the import and export of cut-to-length machine and lift cylinder to be positioned at the height crossing guide wheel ribbon mechanism under original state identical.
2. reinforced mesh braiding unit according to claim 1, it is characterized in that, the cross section of the horizontal car of described movement is for " work " font and its both sides form horizontal channel-shaped structure, and described induction clamping mechanism comprises cylinder, gripper shoe, pressing plate, inductor, bearing plate and horn mouth, wherein:
Described cylinder is arranged on mobile horizontal car towards in the side level trough of cuboid base, and the lower end of cylinder is through level trough, described gripper shoe vertically arranges and is fixed on the level trough lower surface with cylinder homonymy, described gripper shoe is provided with the pressing plate for fixing cylinder lower end away from the side of separated time swing arm, and inductor is fixed on this side of gripper shoe by bearing plate, described gripper shoe is horizontally disposed with the horn mouth of opening towards separated time swing arm towards the side of separated time swing arm, and described bell-mouthed horizontal center line overlaps with the horizontal center line of inductor.
3. reinforced mesh braiding unit according to claim 1 and 2, it is characterized in that, in described second separated time swing arm, the number of reinforced steel bar perforation is 12-24.
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CN201310589390.6A CN103639331B (en) | 2013-11-20 | 2013-11-20 | A kind of reinforced mesh braiding unit |
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CN201310589390.6A CN103639331B (en) | 2013-11-20 | 2013-11-20 | A kind of reinforced mesh braiding unit |
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CN103639331B true CN103639331B (en) | 2015-12-09 |
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