CN103633299B - Plate storage battery and laminating method thereof are born in light limit - Google Patents
Plate storage battery and laminating method thereof are born in light limit Download PDFInfo
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- CN103633299B CN103633299B CN201310605467.4A CN201310605467A CN103633299B CN 103633299 B CN103633299 B CN 103633299B CN 201310605467 A CN201310605467 A CN 201310605467A CN 103633299 B CN103633299 B CN 103633299B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
- H01M10/125—Cells or batteries with wound or folded electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0468—Compression means for stacks of electrodes and separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/54—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
- H01M50/541—Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges for lead-acid accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
Abstract
The present invention relates to a kind of light limit and bear plate storage battery and laminating method thereof, battery pack is containing housing, and the pole group be arranged in housing, described pole group comprises negative plate, every cardboard, positive plate, described negative plate comprises plate face and plate ear, described negative plate comprises two limits and bears plate and plate is born in centre, and the thickness that plate is born on described limit is less than the thickness of middle negative plate, and the weight that plate is born on described limit is less than the weight of middle negative plate.It is lighter than middle negative plate that the present invention adopts both sides to bear plate, plumbous consumption can be reduced, guarantee that the positive plate of every sheet normally utilizes, improve battery acid content, increase battery capacity, reduce the too fast oxygen blast cyanidation phenomenon of battery dehydration, improve the useful life of battery, machine automatization replaces artificial lamination, five automatic delivering belts corresponding corresponding pole plates or every cardboard or pole group are respectively born in plate storage battery lamination device on light limit, not easily obscure positive/negative plate and stack order every cardboard, ensureing the quality of product, and limit is born plate and centre and born trigger tool and stack and not easily cause confusion, cost-saving.
Description
Technical field
The present invention relates to storage battery production field, particularly plate storage battery and laminating method thereof are born in the light limit of one.
Background technology
At present, the inner positive plate thickness of conventional battery is the same, block board thickness is the same, and positive plate is than negative thickness of slab, and negative plate a slice more than positive plate, negative plate thickness weight is the same, and the negative plate by both sides is consistent with middle negative plate weight.Have every cardboard isolation in the middle of positive and negative plate, be store sulfuric acid and isolation positive/negative plate every cardboard effect, avoid short circuit; Positive and negative plate is the manufacture of porous lead material, and under the effect of sulfuric acid, positive and negative plate reacts to each other thus realizes storing or discharging the function of electricity.If only have positive plate or only have negative plate to produce electricity, the positive plate of every sheet and every sheet are born plate being and will be mated and just can make full use of pole plate.Be transferred to outside batteries by terminal after electricity collects, negative plate electricity is pooled to negative bus, then is transmitted by negative terminal; Positive plate electricity is pooled to positive bus, then is transmitted by plus end.The positive plate of every sheet due to centre is all be folded in two panels to bear in the middle of plate, and it is also be folded in the middle of the positive plate of two panels that middle every sheet bears plate, and reaction is balanced.But by the negative plate on both sides be all only have while have positive plate and it react, be react without positive plate and it in the outer part, so the two panels on limit bears plate, to bear the same weight of plate with centre be a kind of waste of material.Secondly, the negative plate on limit has positive plate react owing to only having medial surface, and the positive plate near it is clipped in two panels and bears in plate and react, so this positive plate is easily by excessive use, the positive plate utilance bearing plate near both sides is too fast, easily causes softening inefficacy.So plate and centre are born in both sides, and to bear plate equally heavy, still negative plate material waste, and the positive plate near it can be utilized inefficacy too early, affects the useful life of battery.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of structure simple, easy to operate and save cost, improving the light limit of service lifetime of accumulator and bear plate storage battery and laminating method thereof.
According to design provided by the present invention, plate storage battery is born on a kind of light limit, comprise housing, and the pole group be arranged in housing, described pole group comprises negative plate, every cardboard, positive plate, described positive plate top is provided with positive bus, described positive bus is provided with plus end, described negative plate top is provided with negative bus, described negative bus is provided with negative terminal, described negative plate, positive plate is arranged alternately successively, be provided with every cardboard between described negative plate and positive plate, described negative plate comprises plate face and is arranged on the plate ear on the upside of plate face, described negative plate comprises two limits being arranged on case inside marginal position and bears plate and the centre be arranged in housing and bear plate, the thickness that plate is born on described limit is less than the middle thickness bearing plate, the weight that plate is born on described limit is less than the middle weight bearing plate.
Bear plate storage battery according to above-mentioned light limit, the thickness that plate is born on described limit is 80% of the thickness of middle negative plate, and the weight that plate is born on described limit is 80% of the weight of middle negative plate.
Bear plate storage battery according to above-mentioned light limit, described limit is born plate and is comprised plate face and be arranged on the step plate ear on the upside of plate face, corresponding with outside plate face outside the lower end step of described step plate ear.
The lamination device of plate storage battery is born on a kind of light limit, comprise automatic delivering belt, sucker, adjusting cylinders, motor controller, described controller respectively with automatic delivering belt, adjusting cylinders is connected with motor, described automatic delivering belt is provided with photoelectric sensor, described photoelectric sensor is communicated with controller phase signals, described adjusting cylinders comprises upper and lower telescopic cylinder, the elastic cylinder be connected with upper and lower telescopic cylinder and the rotary cylinder be connected with elastic cylinder, the piston rod of upper and lower telescopic cylinder is provided with sucker, described automatic delivering belt comprises bears sheet conveying belt with above-mentioned limit, every cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt, and pole group conveyer belt.
A laminating method for plate storage battery is born on light limit, comprises following steps:
Limit is born plate, is delivered to corresponding limit respectively bears sheet conveying belt, every cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt every cardboard, positive plate, middle negative plate by step 1.;
Step 2. sucker bears plate according to limit automatically, every cardboard, positive plate with will pick up every cardboard or pole plate successively every the order of cardboard and rotate and stack extremely on group's conveyer belt;
Step 3. sucker according to centre bear plate, every cardboard, positive plate and every the order of cardboard successively by pole plate or pick up every cardboard and rotate and stack on the pole group conveyer belt described in step 2;
Step 4. iterative cycles operating procedure 3 several times, until number of laminations reaches the requirement of required battery capacity, terminate iterative cycles operation;
Step 5. sucker picks up bearing plate every cardboard or limit and rotates to stack and stack on pole group's conveyer belt of operation through several times iterative cycles to step 4 according to the order bearing plate every cardboard, limit successively;
Step 6. pole plate lamination completes.
Bear the laminating method of plate storage battery according to above-mentioned light limit, also comprise photoelectric sensor automatically detect limit bear sheet conveying belt, pole plate on cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt and pole group conveyer belt or every cardboard service condition, stack situation.
The present invention bears on light limit the beneficial effect of plate storage battery and laminating method thereof:
1. plate weight is born on the limit that both sides in plate accumulator housing are born on the light limit of the present invention and thickness is 80% of middle negative plate, save material usage, and limit is born plate and is only had the positive plate reaction in inner side, this positive plate can not be utilized by transition, the utilance that plate positive with other is consistent can be reached, thus avoid softening situation about losing efficacy too early, improve the useful life of battery, reduce the volume that plate is born on limit, battery acid content increases, battery has enough acid amounts and pole plate to react, and improves battery capacity and life-span, and the battery not easily too fast and oxygen blast cyanidation of dehydration.
2. the light limit of the present invention is born plate storage battery side to bear the step width of plate ear lower end outside corresponding with plate width, the change of outward appearance not only clearly can be distinguished limit and bear plate and plate is born in centre, and after welding bus-bar can also matched edge whether bear the lamination position of plate correct, thus guarantee the quality of storage battery further, ensure the useful life of storage battery
3. plate storage battery and laminating method thereof are born in the light limit of the present invention, machine automatization replaces artificial lamination, five automatic delivering belts corresponding corresponding pole plates or every cardboard or pole group are respectively born in plate storage battery lamination device on light limit, not easily obscure positive/negative plate and every cardboard stack order, ensure the quality of product, and limit is born plate and centre and born trigger tool and stack and not easily cause confusion, thus cost-saving.
Accompanying drawing explanation
Fig. 1 is the structural representation that plate storage battery is born on the light limit of the present invention;
Fig. 2 is that plate front view is born on the limit that plate storage battery is born on the light limit of the present invention;
Fig. 3 is the perspective view that plate is born on limit that plate storage battery is born on the light limit of the present invention;
Fig. 4 is the structural representation that the lamination device of plate storage battery is born on the light limit of the present invention.
Embodiment
Number in the figure 1 representative edge bears plate, label 2 represents every cardboard, and label 3 represents positive plate, and label 4 represents middle negative plate, label 5 represents pole group, label 6 represents automatic delivering belt, and label 7 represents sucker, and label 8 represents upper and lower telescopic cylinder, label 9 represents left and right telescopic cylinder, label 10 represents rotary cylinder, and label 1-1 represents plate ear, and label 1-2 represents plate face.
Below in conjunction with accompanying drawing and technical scheme, the present invention is further detailed explanation.
See Fig. 1 ~ 4, plate storage battery is born on a kind of light limit, comprise housing, and the pole group be arranged in housing, described pole group comprises negative plate, every cardboard 2, positive plate 3, described positive plate 3 top is provided with positive bus, described positive bus is provided with plus end, described negative plate top is provided with negative bus, described negative bus is provided with negative terminal, described negative plate, positive plate 3 is arranged alternately successively, be provided with every cardboard 2 between described negative plate and positive plate 3, described negative plate comprises plate face 1-2 and is arranged on the plate ear 1-1 on the upside of the 1-2 of plate face, described negative plate comprises two limits being arranged on case inside marginal position and bears plate 1 and plate 4 is born in the centre be arranged in housing, the thickness that plate 1 is born on described limit is less than the middle thickness bearing plate 4, the weight that plate 1 is born on described limit is less than the middle weight bearing plate 4.
Bear plate storage battery according to above-mentioned light limit, the thickness that plate 1 is born on described limit is 80% of the thickness of middle negative plate 4, and the weight that plate 1 is born on described limit is 80% of the weight of middle negative plate 4.Adopt both sides to bear plate lighter by 20% than middle negative plate, plumbous consumption can be reduced, guarantee that the positive plate of every sheet normally utilizes, improve battery acid content, increase battery capacity, reduce the too fast oxygen blast cyanidation phenomenon of battery dehydration, improve the useful life of battery.
Bear plate storage battery according to above-mentioned light limit, described limit is born plate 1 and is comprised plate face 1-2 and be arranged on the step plate ear 1-1 on the upside of the 1-2 of plate face, corresponding with outside the 1-2 of plate face outside the lower end step of described step plate ear 1-1.
The lamination device of plate storage battery is born on a kind of light limit, comprise automatic delivering belt 6, sucker 7, adjusting cylinders, motor controller, described controller respectively with automatic delivering belt 6, adjusting cylinders is connected with motor, described automatic delivering belt 6 is provided with photoelectric sensor, described photoelectric sensor is communicated with controller phase signals, described adjusting cylinders comprises upper and lower telescopic cylinder 8, the elastic cylinder 9 be connected with upper and lower telescopic cylinder 8 and the rotary cylinder 10 be connected with elastic cylinder 9, the piston rod of upper and lower telescopic cylinder 8 is provided with sucker 7, described automatic delivering belt 6 comprises above-mentioned limit and bears sheet conveying belt, every cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt, and pole group conveyer belt.
A laminating method for plate storage battery is born on light limit, comprises following steps:
Limit is born plate 1, is delivered to corresponding limit respectively bears sheet conveying belt, every cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt every cardboard 2, positive plate 3, middle negative plate 4 by step 1.;
Step 2. sucker 7 automatically bears plate 1 according to limit, every cardboard 2, positive plate 3 with will pick up every cardboard 3 or pole plate successively every the order of cardboard 3 and rotate and stack extremely on group's conveyer belt;
Step 3. sucker 7 according to centre bear plate 4, every cardboard 2, positive plate 3 and every the order of cardboard 2 successively by pole plate or pick up every cardboard 2 and rotate and stack on the pole group conveyer belt described in step 2;
Step 4. iterative cycles operating procedure 3 several times, until number of laminations reaches the requirement of required battery capacity, terminate iterative cycles operation;
Step 5. sucker 7 picks up bearing plate 1 every cardboard 2 or limit and rotates to stack and stack on pole group's conveyer belt of operation through several times iterative cycles to step 4 according to the order bearing plate 1 every cardboard 2, limit successively;
Step 6. pole plate lamination completes.
Bear the laminating method of plate storage battery according to above-mentioned light limit, also comprise photoelectric sensor automatically detect limit bear sheet conveying belt, pole plate on cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt and pole group conveyer belt or every cardboard service condition, stack situation.
It is lighter by 20% than middle negative plate that the present invention adopts both sides to bear plate, plumbous consumption can be reduced, guarantee that the positive plate of every sheet normally utilizes, improve battery acid content, increase battery capacity, reduce the too fast oxygen blast cyanidation phenomenon of battery dehydration, improve the useful life of battery, machine automatization replaces artificial lamination, five automatic delivering belts corresponding corresponding pole plates or every cardboard or pole group are respectively born in plate storage battery lamination device on light limit, not easily obscure positive/negative plate and every cardboard stack order, ensure the quality of product, and limit is born plate and centre and is born trigger tool and stack and not easily cause confusion, thus it is cost-saving.
The present invention is not limited to above-mentioned embodiment, and those skilled in the art also can make multiple change accordingly, but to be anyly equal to the present invention or similar change all should be encompassed in the scope of the claims in the present invention.
Claims (3)
1. the lamination device of plate storage battery is born on a light limit, comprise automatic delivering belt, sucker, adjusting cylinders, motor controller, described controller respectively with automatic delivering belt, adjusting cylinders is connected with motor, described automatic delivering belt is provided with photoelectric sensor, described photoelectric sensor is communicated with controller phase signals, it is characterized in that: described adjusting cylinders comprises upper and lower telescopic cylinder, the elastic cylinder be connected with upper and lower telescopic cylinder and the rotary cylinder be connected with elastic cylinder, the piston rod of upper and lower telescopic cylinder is provided with sucker, described automatic delivering belt comprises limit and bears sheet conveying belt, every cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt, and pole group conveyer belt.
2. a laminating method for plate storage battery is born on light limit, it is characterized in that: comprise following steps:
Limit is born plate, is delivered to corresponding limit respectively bears sheet conveying belt, every cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt every cardboard, positive plate, middle negative plate by step 1.;
Step 2. sucker bears plate according to limit automatically, every cardboard, positive plate with will pick up every cardboard or pole plate successively every the order of cardboard and rotate and stack extremely on group's conveyer belt;
Step 3. sucker according to centre bear plate, every cardboard, positive plate and every the order of cardboard successively by pole plate or pick up every cardboard and rotate and stack on the pole group conveyer belt described in step 2;
Step 4. iterative cycles operating procedure 3 several times, until number of laminations reaches the requirement of required battery capacity, terminate iterative cycles operation;
Step 5. sucker picks up bearing plate every cardboard or limit and rotates to stack and stack on pole group's conveyer belt of operation through several times iterative cycles to step 4 according to the order bearing plate every cardboard, limit successively;
Step 6. pole plate lamination completes.
3. the laminating method of plate storage battery is born on light limit according to claim 2, it is characterized in that: also comprise photoelectric sensor automatically detect limit bear sheet conveying belt, pole plate on cardboard conveyer belt, positive sheet conveying belt, middle negative sheet conveying belt and pole group conveyer belt or every cardboard service condition, stack situation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310605467.4A CN103633299B (en) | 2013-11-26 | 2013-11-26 | Plate storage battery and laminating method thereof are born in light limit |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310605467.4A CN103633299B (en) | 2013-11-26 | 2013-11-26 | Plate storage battery and laminating method thereof are born in light limit |
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| CN103633299A CN103633299A (en) | 2014-03-12 |
| CN103633299B true CN103633299B (en) | 2016-02-24 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105151438A (en) * | 2015-08-11 | 2015-12-16 | 安徽远鸿机械自动化有限公司 | Control method for coding and conveying mechanism |
| CN105059631A (en) * | 2015-08-11 | 2015-11-18 | 安徽远鸿机械自动化有限公司 | Code printing and conveying system for packaging bag |
| CN106099212A (en) * | 2016-08-24 | 2016-11-09 | 天能电池集团（安徽）有限公司 | A kind of novel high-specific energy battery |
| CN106910946A (en) * | 2017-04-05 | 2017-06-30 | 福建亚亨机械股份有限公司 | A kind of pole group's method for group matching and multichannel enter piece bag sheet devices |
| CN108281614B (en) * | 2017-12-29 | 2020-04-07 | 广州倬粤动力新能源有限公司 | Rapid pole plate stacking method |
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| CN102437306A (en) * | 2011-12-02 | 2012-05-02 | 苏州冠硕新能源有限公司 | Pole piece of secondary battery, manufacturing method for pole piece of secondary battery and secondary battery using pole piece |
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| CN202268440U (en) * | 2011-09-08 | 2012-06-06 | 超威电源有限公司 | Horizontal battery |
| CN102569913B (en) * | 2012-02-28 | 2014-04-30 | 陈振富 | I-shaped wrapping machine for maintenance-free lead acid battery |
| CN102891339B (en) * | 2012-10-26 | 2015-05-13 | 武汉深蓝自动化设备股份有限公司 | Encapsulating and matching machine of lead-acid storage battery plate |
| CN102945984B (en) * | 2012-11-21 | 2014-12-24 | 上海润腾电子科技有限公司 | Parallel connection plate wrapping mechanism of storage battery pole plate |
| CN103399275B (en) * | 2013-07-09 | 2015-10-14 | 超威电源有限公司 | Accumulator monolithic pole plate utilization rate of active matter proving installation and method |
| CN203707245U (en) * | 2013-11-26 | 2014-07-09 | 河南超威电源有限公司 | Light side negative plate storage battery and lamination device thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102437306A (en) * | 2011-12-02 | 2012-05-02 | 苏州冠硕新能源有限公司 | Pole piece of secondary battery, manufacturing method for pole piece of secondary battery and secondary battery using pole piece |
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| CN103633299A (en) | 2014-03-12 |
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