CN103624860B - For the production of the extruder of thermocouple splashproof sleeve pipe - Google Patents

For the production of the extruder of thermocouple splashproof sleeve pipe Download PDF

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Publication number
CN103624860B
CN103624860B CN201310654472.4A CN201310654472A CN103624860B CN 103624860 B CN103624860 B CN 103624860B CN 201310654472 A CN201310654472 A CN 201310654472A CN 103624860 B CN103624860 B CN 103624860B
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China
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tubulation
fixed
pipe
thermocouple
automatic
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Expired - Fee Related
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CN201310654472.4A
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Chinese (zh)
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CN103624860A (en
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李翔
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Cheng Xujing
Chu Donghua
Gu Tianlong
Zhao Pengju
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李翔
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Abstract

The present invention relates to pipe manufacturing machine field, specifically, relate to a kind of extruder for the production of thermocouple splashproof sleeve pipe.Comprise support frame, the top of support frame is fixed with upper spider; Also comprise automatic material distributing device, extrusion system, automatic discharging system, automatic saw device and Hydraulic Station.The present invention can utilize timber to add the wood shavings, sawdust etc. of generation in man-hour for raw material production thermocouple splash-proof casing pipe belt is for the splashproof sleeve pipe of papery of the prior art, have the following advantages: 1, make the waste material such as wood shavings, sawdust be reused, reduce waste material to the pollution of environment; 2, reduce the operations such as slurrying, papermaking, reel, not only can improve tubulation efficiency, can also greatly reduce costs; 3, in production process, without the discharge of dust and pernicious gas, good environmental-protection function is played; 4, full automatic mechanical is produced, and product quality is secure.

Description

For the production of the extruder of thermocouple splashproof sleeve pipe
Technical field
The present invention relates to thermocouple splashproof sleeve pipe production equipment field, specifically, relate to a kind of extruder for the production of thermocouple splashproof sleeve pipe.
Background technology
In the last few years, steel industry development was swift and violent, and for ensureing steel quality, the normal detector that uses carries out temperature sensing (detector has another name called thermocouple) to molten steel, and during pneumatic steelmaking, every stove molten steel all must be put into multiple thermocouple and sample.The process of burn-out-proof sheath will be done when molten steel put into by thermocouple, specify according in YB/T163-2008 standard, thermocouple outside must have protection paper tube to protect, therefore, in the prior art, the part of thermocouple is: thermocouple and splashproof sleeve pipe (protection paper tube).Current, the crude steel output of China every day is more than 2,000,000 tons, and that is, every day approximately will consume 40,000 splashproof sleeve pipes.
Current, the splashproof sleeve pipe great majority that pneumatic steelmaking uses are paper tubes, there is following shortcoming:
1, paper tube first timber is made paper pulp, then be made into paper, then be made various pipe, and the cost of making is very high;
2, the type selecting of paper tube, manufacturing process and manufacture craft aspect, due to the unstability of moulding large, the soft making apparatus of material of paper pulp, easily causes paper tube to be out of shape, bending or footpath change, finally causes thermocouple to occur mass defect;
3, the pollution of pulp goods to environment is on the rise, and haze weather in all parts of the country, makes whole society's environmental pollution more and more pay attention to recently, and therefore, it has been very urgent for carrying out the research of replacing papery sleeve pipe.
On the other hand, at present, people are lower for the cognition degree of wood waste process, and mostly rest on paper pulp and paper industry aspect, and have ignored the use of wood particle, this is also one of problem causing welding.Timber is carrying out producing the leftover bits and pieces such as a large amount of wood shavings sawdusts in process, these costs of material are extremely low, if develop a kind of extrusion equipment, be that raw material are extruded with wood shavings, sawdust etc., be made various pipe, not only can make refuse reclamation, reduce environmental pollution, and greatly can reduce production cost.
Summary of the invention
The object of the invention is to, provide a kind of extruder for the production of thermocouple splashproof sleeve pipe, with the technical problem solved.
For achieving the above object, the technical scheme adopted is:
For the production of an extruder for thermocouple splashproof sleeve pipe, comprise support frame, the top of support frame is fixed with upper spider; It is characterized in that: also comprise automatic material distributing device, extrusion system, automatic discharging system, automatic saw device and Hydraulic Station.
Described automatic material distributing device comprises the storage bin, blanking skewed slot and the blanking motor that are fixedly mounted on upper spider top, the feed opening place, bottom of described storage bin is provided with the material blanking roller being controlled by blanking motor for a pair, and the top correspondence of described blanking skewed slot is arranged at the below of storage bin feed opening.
Described extrusion system comprise longitudinally arrange extrusion cabin, be arranged at tubulation hydraulic cylinder directly over extrusion cabin and pushing ram, and be set in turn in the heater on extrusion cabin outer wall from top to bottom; The inner chamber of described extrusion cabin is tubulation die cavity, and described tubulation hydraulic cylinder is longitudinally arranged, and its piston rod direction is downward, and the top of described pushing ram is fixedly connected with the bottom of piston rod, lower end can under the control of tubulation hydraulic cylinder in tubulation die cavity reciprocal telescopic; The bottom of described blanking skewed slot and the top mouth of described tubulation die cavity connect.
Described automatic discharging system comprise longitudinally arrange rotary column, some groups be uniformly distributed and the material receiver be fixedly mounted on rotary column outer wall and the fixed leg longitudinally arranged, the top of described fixed leg is fixing on the support frame; The mandrel top of described rotary column is arranged on the bottom of fixed leg by bearing, and mandrel bottom fixedly mounts on the support frame by bearing; Described material receiver comprises the support be fixed on rotary column outer wall and the upper collar, lower collar and the backing board that are fixed on successively from top to bottom on support, the described upper collar, lower collar and backing board be all be horizontally disposed with and they the center of circle on the same line; The bottom of described mandrel is fixed with and cogs and lower gear.
Described automatic saw device comprises saw pipe motor, the saw blade be fixed on saw pipe electric machine main shaft, electric machine support and can control the saw pipe hydraulic cylinder of electric machine support transverse shifting; Described electric machine support is fixed with poke rod, and what the front end of poke rod is fixed with can stir cogs and rotates stirs tooth, and the lower end outside of described mandrel is provided with the fixture block preventing mandrel from reversing that to match with lower gear.
Described tubulation hydraulic cylinder and saw pipe hydraulic cylinder are all controlled by Hydraulic Station.
Also comprise for controlling blanking motor, sawing the intelligence control system of pipe motor and Hydraulic Station work.
Beneficial effect: compared with prior art, the present invention can utilize timber to add the wood shavings, sawdust etc. of generation in man-hour for raw material production thermocouple splash-proof casing pipe belt is for the splashproof sleeve pipe of papery of the prior art, has the following advantages:
1, make the waste material such as wood shavings, sawdust be reused, reduce waste material to the pollution of environment;
2, reduce the operations such as slurrying, papermaking, reel, not only can improve tubulation efficiency, can also greatly reduce costs;
3, in production process, without the discharge of dust and pernicious gas, good environmental-protection function is played;
4, full automatic mechanical is produced, and product quality is secure.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
With reference to Fig. 1, the extruder for the production of thermocouple splashproof sleeve pipe of the present invention, comprises support frame 24, automatic material distributing device, extrusion system, automatic discharging system, automatic saw device.The top of described support frame 24 is fixed with upper spider 29 and Hydraulic Station 4.
Described automatic material distributing device comprises the storage bin 1, blanking skewed slot 28 and the blanking motor 2 that are fixedly mounted on upper spider 29 top, the feed opening place, bottom of described storage bin 1 is provided with the material blanking roller being controlled by blanking motor 2 for a pair, and the top correspondence of described blanking skewed slot 28 is arranged at the below of storage bin 1 feed opening.
Described extrusion system comprise longitudinally arrange extrusion cabin 23, be arranged at tubulation hydraulic cylinder 3 directly over extrusion cabin 23 and pushing ram 26, and the heater 5 be set in turn in from top to bottom on extrusion cabin 23 outer wall, the heating-up temperature of described heater is successively decreased from top to bottom.The inner chamber of described extrusion cabin 23 is tubulation die cavity, described tubulation hydraulic cylinder 3 is longitudinally arranged, its piston rod 27 direction is downward, and the top of described pushing ram 26 is fixedly connected with the bottom of piston rod 27, lower end can under the control of tubulation hydraulic cylinder 3 in tubulation die cavity reciprocal telescopic; The bottom of described blanking skewed slot 28 and the top mouth of described tubulation die cavity connect.
Described automatic discharging system comprise longitudinally arrange rotary column 13, some groups be uniformly distributed and the material receiver be fixedly mounted on rotary column 13 outer wall and the fixed leg 25 longitudinally arranged, the top of described fixed leg 25 is fixed on support frame 24; Mandrel 18 top of described rotary column 13 is arranged on by bearing on the bottom of fixed leg 25, and mandrel 18 bottom is fixedly mounted on support frame 24 by bearing.Described material receiver comprises and is fixed on support 21 on rotary column 13 outer wall and the fixing upper collar 22, lower collar 20 and backing board 19 on the stent 21 successively from top to bottom, the described upper collar 22, lower collar 20 and backing board 19 be all be horizontally disposed with and they the center of circle on the same line; The bottom of described mandrel 18 is fixed with cog 15 and lower gear 16.
Described automatic saw device comprises saw pipe motor 7, the saw blade 6 be fixed on saw pipe motor 7 main shaft, electric machine support 11 and can control the saw pipe hydraulic cylinder 8 of electric machine support 11 transverse shifting.Described electric machine support 11 is fixed with poke rod 12, the front end of poke rod 12 is fixed with can stir 15 rotations that cog stir tooth 14, the lower end outside of described mandrel 18 is provided with the fixture block 17 preventing mandrel 18 from reversing that to match with lower gear 16.
Described tubulation hydraulic cylinder 3 and saw pipe hydraulic cylinder 8 are all controlled by Hydraulic Station 4.
The described extruder for the production of thermocouple splashproof sleeve pipe also comprises the intelligence control system 9 worked for controlling blanking motor 2, saw pipe motor 7 and Hydraulic Station 4.
During work, sawdust and rubber powder are put into after storage bin 1 mixes, start blanking motor 2, material blanking roller is controlled by it, two material blanking rollers are respectively equipped with bar-shaped trough, only have when bar-shaped trough forwards bottom to, just by the material release in groove, thus realize blanking successively, in order to avoid material too much makes tubulation die cavity blocked; Material enters in tubulation die cavity by blanking skewed slot 28, tubulation hydraulic cylinder 3 piston rod 27, pushing ram 26 is driven to be advanced by the material entered in tubulation die cavity downwards by it, when material pushed to heating region time, heater on extrusion cabin 23 outer wall heats material, rubber powder is melted, thus sawdust is bonded to is integrated; After the body made passes extrusion cabin 23, continue to be pushed downwards and deliver to material receiver, when the bottom of body touches backing board 19, intelligence control system controls saw pipe hydraulic cylinder 8 by Hydraulic Station, it is made to promote saw pipe motor 7 close to body, and final by saw blade 6, body is sawed-off; Meanwhile, poke rod 12 driven forward stirs tooth 14, and stir tooth 14 and stir and cog 15, thus make mandrel 18 drive rotary column 13 to rotate, rotary column 13 drives material receiver to rotate, and next material receiver turns to again the below of extrusion cabin 23, prepares to receive next body.So go round and begin again cycle operation.
Extruder for the production of thermocouple splashproof sleeve pipe of the present invention has vertical in shape, also has horizontal, and the frame for movement that the extruder of two kinds of profiles is basic is identical, and operation principle is identical.Above word and accompanying drawing are set forth for vertical extruder, and the difference of horizontal extruder and vertical extruder is only the change of individual part position, also within protection scope of the present invention.

Claims (2)

1. for the production of an extruder for thermocouple splashproof sleeve pipe, comprise support frame, the top of support frame is fixed with upper spider; It is characterized in that: also comprise automatic material distributing device, extrusion system, automatic discharging system, automatic saw device and Hydraulic Station;
Described automatic material distributing device comprises the storage bin, blanking skewed slot and the blanking motor that are fixedly mounted on upper spider top, the feed opening place, bottom of described storage bin is provided with the material blanking roller being controlled by blanking motor for a pair, and the top correspondence of described blanking skewed slot is arranged at the below of storage bin feed opening;
Described extrusion system comprise longitudinally arrange extrusion cabin, be arranged at tubulation hydraulic cylinder directly over extrusion cabin and pushing ram, and be set in turn in the heater on extrusion cabin outer wall from top to bottom; The inner chamber of described extrusion cabin is tubulation die cavity, and described tubulation hydraulic cylinder is longitudinally arranged, and its piston rod direction is downward, and the top of described pushing ram is fixedly connected with the bottom of piston rod, lower end can under the control of tubulation hydraulic cylinder in tubulation die cavity reciprocal telescopic; The bottom of described blanking skewed slot and the top mouth of described tubulation die cavity connect;
Described automatic discharging system comprise longitudinally arrange rotary column, some groups be uniformly distributed and the material receiver be fixedly mounted on rotary column outer wall and the fixed leg longitudinally arranged, the top of described fixed leg is fixing on the support frame; The mandrel top of described rotary column is arranged on the bottom of fixed leg by bearing, and mandrel bottom fixedly mounts on the support frame by bearing; Described material receiver comprises the support be fixed on rotary column outer wall and the upper collar, lower collar and the backing board that are fixed on successively from top to bottom on support, the described upper collar, lower collar and backing board be all be horizontally disposed with and they the center of circle on the same line; The bottom of described mandrel is fixed with and cogs and lower gear;
Described automatic saw device comprises saw pipe motor, the saw blade be fixed on saw pipe electric machine main shaft, electric machine support and can control the saw pipe hydraulic cylinder of electric machine support transverse shifting; Described electric machine support is fixed with poke rod, and what the front end of poke rod is fixed with can stir cogs and rotates stirs tooth, and the lower end outside of described mandrel is provided with the fixture block preventing mandrel from reversing that to match with lower gear;
Described tubulation hydraulic cylinder and saw pipe hydraulic cylinder are all controlled by Hydraulic Station.
2. according to claim 1 for the production of the extruder of thermocouple splashproof sleeve pipe, it is characterized in that: also comprise for controlling blanking motor, sawing the PLC intelligence control system of pipe motor and Hydraulic Station work.
CN201310654472.4A 2013-11-28 2013-11-28 For the production of the extruder of thermocouple splashproof sleeve pipe Expired - Fee Related CN103624860B (en)

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CN201310654472.4A CN103624860B (en) 2013-11-28 2013-11-28 For the production of the extruder of thermocouple splashproof sleeve pipe

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CN201310654472.4A CN103624860B (en) 2013-11-28 2013-11-28 For the production of the extruder of thermocouple splashproof sleeve pipe

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109794314B (en) * 2019-03-29 2020-12-01 嘉施利(平原)化肥有限公司 Ton bag extruder

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB997217A (en) * 1961-05-23 1965-07-07 Lucien Lacoste Improvements in the moulding of sawdust
US3973922A (en) * 1974-04-29 1976-08-10 Williams Thomas A Artificial logs and log-making method and apparatus
CN87100477A (en) * 1986-01-27 1987-12-09 普米安研究公司 Rotary extruder
CN2825249Y (en) * 2005-09-29 2006-10-11 山富机械厂有限公司 Improvement of sawdust collection press
CN101491917A (en) * 2009-03-05 2009-07-29 王立俭 Production method of tube
CN201446723U (en) * 2009-08-07 2010-05-05 李效和 Straw shaping machine
CN102825646A (en) * 2011-06-17 2012-12-19 太仓市鑫海纸业有限公司 Making method of cellulosic bobbin

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6042008A (en) * 1983-08-19 1985-03-06 Sadao Nishibori Molding of wooden synthetic plate

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB997217A (en) * 1961-05-23 1965-07-07 Lucien Lacoste Improvements in the moulding of sawdust
US3973922A (en) * 1974-04-29 1976-08-10 Williams Thomas A Artificial logs and log-making method and apparatus
CN87100477A (en) * 1986-01-27 1987-12-09 普米安研究公司 Rotary extruder
CN2825249Y (en) * 2005-09-29 2006-10-11 山富机械厂有限公司 Improvement of sawdust collection press
CN101491917A (en) * 2009-03-05 2009-07-29 王立俭 Production method of tube
CN201446723U (en) * 2009-08-07 2010-05-05 李效和 Straw shaping machine
CN102825646A (en) * 2011-06-17 2012-12-19 太仓市鑫海纸业有限公司 Making method of cellulosic bobbin

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Inventor after: Li Jie

Inventor after: Bao Guohong

Inventor after: Wang Guangjun

Inventor after: Zhou Fei

Inventor after: Liu Weizhen

Inventor after: Guo Jianmin

Inventor after: Cheng Xujing

Inventor after: Gu Tianlong

Inventor after: Zhang Nan

Inventor after: Chu Donghua

Inventor after: Zhao Jie

Inventor after: Liu Pingping

Inventor after: Zhao Pengju

Inventor before: Li Xiang

COR Change of bibliographic data
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Effective date of registration: 20160107

Address after: Yi Tang Zhen Gan Yi Zhuang Cun, Lanshan District Linyi city Shandong province 276000 No. 1-5

Patentee after: Li Jie

Patentee after: Bao Guohong

Patentee after: Wang Guangjun

Patentee after: Zhou Fei

Patentee after: Liu Weizhen

Patentee after: Guo Jianmin

Patentee after: Cheng Xujing

Patentee after: Gu Tianlong

Patentee after: Zhang Nan

Patentee after: Chu Donghua

Patentee after: Zhao Jie

Patentee after: Liu Pingping

Patentee after: Zhao Pengju

Address before: Pingchuan road 276000 in Shandong province Linyi City Lanshan District No. 2

Patentee before: Li Xiang

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Granted publication date: 20150826

Termination date: 20151128