CN103624224B - Prepare the band extruder of battery grid. g., lead tape - Google Patents

Prepare the band extruder of battery grid. g., lead tape Download PDF

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Publication number
CN103624224B
CN103624224B CN201310570363.4A CN201310570363A CN103624224B CN 103624224 B CN103624224 B CN 103624224B CN 201310570363 A CN201310570363 A CN 201310570363A CN 103624224 B CN103624224 B CN 103624224B
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China
Prior art keywords
lead
lead tape
cover half
tape
hole
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CN201310570363.4A
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CN103624224A (en
Inventor
冯占生
刘宝祥
陈彦行
何清
马辉
郭强
李洪喜
胡爱儒
陈恒
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BAODING GOLDEN SUNLIGHT POWER EQUIPMENT TECHNOLOGY Co Ltd
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BAODING GOLDEN SUNLIGHT POWER EQUIPMENT TECHNOLOGY Co Ltd
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Priority to CN201310570363.4A priority Critical patent/CN103624224B/en
Publication of CN103624224A publication Critical patent/CN103624224A/en
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Abstract

The invention discloses a kind of band extruder preparing battery grid. g., lead tape, there is cooling medium inlet the one end rotating the end cap of mold, and the other end has cooling medium to export, and its cylindrical has cast recess, and the extrados of this cast recess and cover half is formed casts die cavity; Cover half is the metal derby having extrados, and cover half charger withstands on the other end of cover half; Cover half sidewall is provided with lead supply pipe and heating tube, and has cooling medium through hole and indifferent gas body opening; Rotate mold lower end and have. g., lead tape directive wheel A and. g., lead tape let-off gear(stand); . g., lead tape cooling device is had between. g., lead tape directive wheel and. g., lead tape guiding device; The plumbous mouth that enters of lead supply pipe connects defeated lead pipe, and lead outlet connects back lead pipe by after aperture reflux, middle wall has out plumbous hole; Defeated lead pipe connects lead melting furnace by plumbous pump; The flow that control system controls the injection of plumbous liquid matches with the rotation rotating speed of mold and the cooling velocity of plumbous liquid.Production cost of the present invention is low, operating efficiency is high, lead fume pollutes low, and stable performance, good sealing effect, avoids the generation of lead oxide, can significantly improve. g., lead tape quality.

Description

Prepare the band extruder of battery grid. g., lead tape
Technical field
The invention belongs to heavy metal rolling casting technology field, relate to a kind of battery of preparing and draw in the net or the continuous strip-casting machine of punching type grid. g., lead tape.
Background technology
Most domestic storage battery production enterprise all adopts traditional gravity grid casting production technology.The plumbous liquid temp that the casting plate machine that this technology adopts uses is high, and non-close is cast, and not only energy consumption is high, lead fume is seriously polluted but also production efficiency is low, and labor strength is large.Although to draw in the net or after punching type grid production technology, part accumulator equipment manufacturing enterprise starts the development of attempting casting. g., lead tape machine continuously in introduction, however research and develop product and generally directly apply mechanically cast steel cast aluminium equipment; Horizontal drawing type is adopted to cast and horizontal double-roller casting pattern.
Horizontal drawing type casting installs a crystallizer at the side seal of the below of a container, effectively prevent the generation of the lead oxide in strip, but horizontal drawing type is merely able to cast the larger. g., lead tape of thickness continuously, and the development trend of battery requires that slab lattice thickness is more and more thinner, this just requires to accelerate and cost to follow-up rolling equipment in the complete set of equipments that horizontal drawing type is cast.And because the crystal region of horizontal drawing type casting is short, going out tape speed must be slow, so efficiency is low.
Horizontal double-roller casting is usually used in the sheet billet continuous casting of steel band, pours into plumbous liquid to two formation molten baths, roller gap place above two rollers that level is oppositely arranged, and through the plumbous liquid of roller cooled and solidified along with the rotation of roller, casts out. g., lead tape continuously from two roller gaps.This forging type be plumbous liquid cooled and solidified while, be subject to certain pressure, produce a certain amount of plastic deformation.Casting process and the operation of rolling are that Complete Synchronization carries out, so this Casting Equipment is greatly stressed, require that the rigidity of equipment is strong, complex structure, increases the cost of equipment.This forging type cooling zone is short, and going out tape speed must be slow, so efficiency is very low.The molten bath that two rollers are formed is exposed in the middle of air, adds the generation of lead oxide.
In addition, there is a kind of more advanced continuous casting and rolling complete set of equipments preparing grid. g., lead tape: tyre type band extruder, die cavity is formed by the crystallizing wheel and outsourcing steel band of being with groove, plumbous liquid flow into die cavity from upper end level, from lower end pull-out. g., lead tape after cooling, this band extruder production efficiency is high, but the steel band train of tyre type band extruder includes crystallizing wheel, regulating wheel, pinch roller etc., its complex structure, the service life of steel band is short, steel band is changed frequent, not only increase non-cutting time, and the consumption of steel band adds the production cost of. g., lead tape.This forging type is that plumbous liquid level flows into die cavity, requires plumbous liquid good fluidity, so plumbous liquid temp is high, adds the discharge of lead fume.Bottom horizontal flow sheet adds the contact of plumbous liquid and air, causes being mingled with of. g., lead tape internal oxidation lead, have impact on the quality of. g., lead tape.
All there is following shortcoming in the casting of above-mentioned horizontal double-roller and tyre type band extruder: due to plumbous liquid by from high to low self flow into casting die cavity, to the mobility requirement of plumbous liquid high, namely need the temperature of plumbous liquid high; The blow-by in course of conveying of plumbous liquid, plumbous liquid not only has temperature loss in course of conveying, and easily forms lead oxide; So require that the plumbous liquid temp in lead melting furnace is very high, not only energy consumption is high, and lead fume is seriously polluted.
Summary of the invention
Object of the present invention solves the above-mentioned problems in the prior art exactly, there is provided that a kind of production cost is low, operating efficiency is high, lead fume pollutes low, stable performance, good sealing effect, avoid the generation of lead oxide, the band extruder preparing battery grid. g., lead tape of. g., lead tape quality can be significantly improved.
For achieving the above object, technical solution of the present invention is: a kind of band extruder preparing battery grid. g., lead tape, it comprises frame and rack-mounted casting system, plumbous liquid supply system. g., lead tape let-off gear(stand). g., lead tape directive wheel A. g., lead tape guiding device. g., lead tape cooling device and control system; Described casting system forms by rotating mold, cover half, cover half charger and temperature control circulating cooling system, rotate the cylinder having two end cap that mold is internal cavity periphery, there is cooling medium inlet one end of end cap, the other end has cooling medium to export, there is cast recess the cylindrical position corresponding with cover half, itself and cover half is closed time, the extrados of this cast recess and cover half is formed casts die cavity; Cooling medium inlet and export be connected to temperature control circulating cooling system liquid outlet and liquid return hole on; Cover half is the metal derby having extrados, and cover half charger withstands on the other end of the cover half relative with cover half extrados, and loading force just in time controls cover half extrados and seals with the cast recess rotating mold; Cover half sidewall has lead supply pipe through hole, be centered around heating tube through hole around lead supply pipe through hole and at the cooling medium through hole of cover half periphery, the indifferent gas body opening on cover half top; The import of cooling medium through hole and outlet are connected to liquid outlet and the liquid return hole of cooling device, and heating tube is placed in heating tube through hole; Indifferent gas body opening connects inert gas source, and in cover half, have the gas discharge hole being communicated with casting die cavity upper end and indifferent gas body opening, inert gas plays the effect of air-isolation, to prevent the oxidation of plumbous liquid; Rotate mold lower end and have. g., lead tape directive wheel A in the. g., lead tape exit of casting die cavity lower end, the other end has. g., lead tape let-off gear(stand); . g., lead tape let-off gear(stand) guides. g., lead tape directive wheel into by just casting the. g., lead tape initiating terminal be adjacent to rotating mold, and. g., lead tape directive wheel A guides. g., lead tape into. g., lead tape guiding device, has. g., lead tape cooling device between. g., lead tape directive wheel A and. g., lead tape guiding device; Plumbous liquid supply system comprises defeated lead pipe, lead supply pipe and returns lead pipe; Lead supply pipe is arranged in the lead supply pipe hole in cover half, and it enters plumbous mouth and connects defeated lead pipe, and lead outlet has narrow meshed cover, it connects back lead pipe, and the middle wall be connected with extrados has out plumbous hole; Defeated lead pipe connects lead melting furnace by plumbous pump, returns lead pipe and is connected with lead melting furnace, has heating tube and insulation material around defeated lead pipe and time lead pipe; The flow that control system controls the injection of plumbous liquid matches with the rotation rotating speed of mold and the cooling velocity of plumbous liquid.
The inwall of the cast recess of rotation mold described above there is multiple concave point; Like this,. g., lead tape is far longer than the frictional force of. g., lead tape and cover half with the frictional force rotating mold, make. g., lead tape be easy to spin out from casting die cavity with rotation mold, ensure that the initiating terminal of. g., lead tape can automatically smoothly along with the rotation rotating mold spins out from casting die cavity.Or place a ribbon in casting die cavity, this ribbon lower end leans out the. g., lead tape exit of casting die cavity lower end; Like this, when plumbous liquid is filled with in the casting die cavity rotated between mold and cover half, ribbon together can be cast the core in. g., lead tape by the. g., lead tape of solidifying, at this moment starting rotation mold makes it rotate, utilize. g., lead tape directive wheel A to be pulled out in die cavity together with. g., lead tape initiating terminal by ribbon, with. g., lead tape guiding device. g., lead tape continuously drawn and realize continuous seepage.
Temperature control circulating cooling system described above comprises oil vessel, oil, oil pump, filter and heat exchanger, the cooling medium inlet rotating mold is connected to the oil-out of oil vessel by oil pump, rotate the oil return opening of cooling medium outlet by being connected to oil vessel after filter and heat exchanger of mold; This temperature control circulating cooling system both ensure that and had rotated the heat that plumbous liquid evenly taken away by mold, plumbous liquid is solidified and casts out continuous print. g., lead tape, make again the temperature that rotation mold itself keeps certain; Cooling device comprises water receptacle, water and water pump,. g., lead tape cooling device is a bosh, the water out of water receptacle by after water pump respectively at the cooling medium through hole import of cover half and the high-end water inlet of bosh, the cooling medium through hole outlet of cover half and bosh low side delivery port are connected the water return outlet of water receptacle respectively; . g., lead tape guiding device is another. g., lead tape directive wheel B being arranged on bosh end, and. g., lead tape is guided in bosh by. g., lead tape directive wheel A, and. g., lead tape draws bosh by. g., lead tape directive wheel B again.
The present invention also comprises spray equipment, and this spray equipment is placed in the side of. g., lead tape directive wheel A, and shower nozzle aims at. g., lead tape directive wheel A, to be that. g., lead tape directive wheel A lowers the temperature.
. g., lead tape let-off gear(stand) described above comprises. g., lead tape grafter and cylinder; . g., lead tape grafter is fixed on shovel frame, and shovel frame is hinged on the piston rod of cylinder, and cylinder block is fixed on the Die and mould plate in frame; Cylinder makes the grafter head of. g., lead tape grafter be adjacent to or leave rotation mold.The. g., lead tape just having started to cast out is close to and rotates on mold, at this moment cylinder air feed,. g., lead tape grafter is driven to be adjacent to rotation mold,. g., lead tape initiating terminal shovels out by. g., lead tape grafter, after the. g., lead tape shoveled out drops to. g., lead tape directive wheel A, after. g., lead tape directive wheel A guiding. g., lead tape guiding device, cylinder return-air. g., lead tape grafter leaves rotation mold; . g., lead tape is drawn by. g., lead tape directive wheel A and. g., lead tape guiding device continuously.
Plumbous liquid is transported in the lead supply pipe in band extruder cover half by plumbous pump and defeated lead pipe by the present invention, the flow of plumbous liquid is controlled by plumbous revolution speed and aperture reflux, in the casting die cavity that appropriate plumbous liquid is filled with between rotation mold and cover half, drive when rotating mold and rotating and solidify. g., lead tape rotation, plumbous liquid will continuously be filled with in casting die cavity, plumbous liquid changes into solid-state. g., lead tape under the cooling rotating the circulating cooling medium in mold, . g., lead tape continues to rotate with rotation mold, transport out until to be pulled. g., lead tape let-off gear(stand) and. g., lead tape guider coordinate from rotation mold with the opening part of its outsourcing cover half, thus achieve the continuous casting of. g., lead tape.Casting system of the present invention only arranges a rotation mold, a cover half and a cover half charger, it not only can realize continuous casting, and structure is simple, reduce the production cost of band extruder, and the casting die cavity rotated between mold and cover half is rigid seal, not yielding, long service life.The plumbous liquid that the present invention enters in casting die cavity is entered by plumbous transport pump, and it is not flow into by plumbous liquid self, so, require low to the mobile performance of plumbous liquid, low temperature can be adopted to cast; Plumbous liquid is closed conveying, do not produce lead fume, avoid the generation of lead oxide, and have heating tube around lead supply pipe, heating can be continued to plumbous liquid, with holding temperature, namely make up the heat loss of plumbous liquid in course of conveying, this all makes the plumbous liquid temp of lead melting furnace reduce, and makes its temperature lower than 450 DEG C, greatly reduce the generation of lead fume, lead fume pollutes low; The plumbous liquid of low temperature casting forms the speed of. g., lead tape soon, and the crystal region of requirement is short, so production efficiency is high, stable performance, production cost is low, and product quality is easy to control.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is casting system structural representation in the present invention;
Fig. 3 is the AA sectional view of Fig. 2.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
As shown in Figure 1, Figure 2 and Figure 3, the present invention includes frame and be arranged on the casting system in frame 14, plumbous liquid supply system. g., lead tape let-off gear(stand). g., lead tape guiding device. g., lead tape cooling device and control system.Described casting system forms by rotating mold 4, cover half 18, cover half charger and temperature control circulating cooling system 5.Rotating mold 4 is the cylinder having two end cap of internal cavity periphery, and it is rotatably connected on the axle 16 that is fixed in frame 14; There is cooling medium inlet one end of end cap, and the other end has cooling medium to export, and there is cast recess 20 the cylindrical position corresponding with cover half 18, itself and cover half 18 is closed time, this cast recess 20 is formed with the extrados 19 of cover half and casts die cavity 22.Temperature control circulating cooling system 5 comprises oil vessel, oil, oil pump, filter and heat exchanger, the cooling medium inlet rotating mold 4 is connected to the oil-out of oil vessel by oil pump, rotate the oil return opening of cooling medium outlet by being connected to oil vessel after filter and heat exchanger of mold 4.Heat exchanger adopts air-cooled or water-cooled or other cooling medium, and centre is the oil pipe of coiling.Cover half 18 is for there being the metal derby of extrados, and the puller bolt 9 that cover half charger is fixed on fixed head 10 by fixed head 10 and screw thread forms.Puller bolt 9 withstands on the other end of the cover half 18 relative with cover half extrados 19, and loading force just in time controls cover half extrados 19 and seals with the cast recess 20 rotating mold.Cover half 18 sidewall has lead supply pipe through hole 7, is centered around heating tube through hole 8 around lead supply pipe through hole 7 and at the cooling medium through hole 17 of cover half 18 periphery, the indifferent gas body opening 24 on cover half top.Indifferent gas body opening 24 connects inert gas source, has the gas discharge hole being communicated with casting die cavity 22 upper end and indifferent gas body opening 24 in cover half 18.Heating tube is placed in heating tube through hole 8.Rotation mold 4 lower end exports 21 places in the. g., lead tape of casting die cavity lower end. g., lead tape directive wheel A15, and the other end has. g., lead tape let-off gear(stand).. g., lead tape let-off gear(stand) comprises. g., lead tape grafter 3 and cylinder 1.. g., lead tape grafter 3 is fixed on shovel frame 2, and shovel frame 2 is hinged on the piston rod of cylinder 1, and cylinder 1 cylinder body is fixed on the Die and mould plate 6 in frame 14, and cylinder 1 makes the grafter head of. g., lead tape grafter 3 be adjacent to or leave rotation mold 4.. g., lead tape grafter 3 guides. g., lead tape directive wheel A15 into by just casting the. g., lead tape initiating terminal be adjacent to rotating mold 4.Bosh 13 is had between. g., lead tape directive wheel A15 and. g., lead tape directive wheel B12.Cooling device comprises water receptacle, water and water pump, and. g., lead tape cooling device is the bosh 13 of an inclined bottom surface.The water out of water receptacle by after water pump respectively at cooling medium through hole 17 import of cover half 18 and the high-end water inlet of bosh 13, the cooling medium through hole 17 of cover half 18 exports and bosh 13 low side delivery port is connected the water return outlet of water receptacle respectively.. g., lead tape guiding device is another. g., lead tape directive wheel B12 being arranged on bosh 13 end, and. g., lead tape 11 is guided in bosh 13 by. g., lead tape directive wheel A15, and. g., lead tape 11 draws bosh 13 by. g., lead tape directive wheel B12 again.Spray equipment is placed in the side of. g., lead tape directive wheel A15, and shower nozzle aims at. g., lead tape directive wheel A15, and shower nozzle can connect the water receptacle of cooling device, also can connect another water receptacle, to be that. g., lead tape directive wheel A15 lowers the temperature.Plumbous liquid supply system comprises defeated lead pipe, lead supply pipe 23 and returns lead pipe.Lead supply pipe 23 is arranged in the lead supply pipe hole 7 in cover half 18, and it enters plumbous mouth and connects defeated lead pipe, and lead outlet has narrow meshed cover, it connects back lead pipe, and the middle wall be connected with extrados 19 has out plumbous hole.Defeated lead pipe connects lead melting furnace by plumbous pump, returns lead pipe and is connected with lead melting furnace, will not participate in the unnecessary plumbous liquid backflow of casting.Heating tube and insulation material is had around defeated lead pipe and time lead pipe.The flow that control system controls the injection of plumbous liquid matches with the rotation rotating speed of mold and the cooling velocity of plumbous liquid.Rotate on mold 4 and as required protective cover can be installed.
In order to ensure that the initiating terminal of. g., lead tape is more automatically smoothly along with the rotation rotating mold spins out from casting die cavity, can have multiple concave point 25 on the inwall of the cast recess of described rotation mold; Or place a ribbon 26 in casting die cavity, this ribbon 26 lower end leans out the. g., lead tape exit of casting die cavity lower end.
Above-described embodiment is only preferred and exemplary, according to description of the invention, can make various change to the present invention, as cover half charger may also be other structure, as long as can by cover half maintenance; . g., lead tape let-off gear(stand) can adopt oil cylinder or the action of motor pushing. g., lead tape grafter; . g., lead tape cooling device can adopt the upper and lower spray cooling in. g., lead tape; These change and are out of shape all in protection scope of the present invention.

Claims (3)

1. prepare a band extruder for battery grid. g., lead tape, it comprises frame and rack-mounted casting system, plumbous liquid supply system. g., lead tape let-off gear(stand). g., lead tape guiding device. g., lead tape cooling device and control system; It is characterized in that: described casting system forms by rotating mold, cover half, cover half charger and temperature control circulating cooling system, rotate the cylinder having two end cap that mold is internal cavity periphery, there is cooling medium inlet one end of end cap, the other end has cooling medium to export, there is cast recess the cylindrical position corresponding with cover half, itself and cover half is closed time, the extrados of this cast recess and cover half is formed casts die cavity; Cooling medium inlet and export be connected to temperature control circulating cooling system liquid outlet and liquid return hole on; Cover half is the metal derby having extrados, and cover half charger withstands on the other end of the cover half relative with cover half extrados, and loading force just in time controls cover half extrados and seals with the cast recess rotating mold; Cover half sidewall has lead supply pipe through hole, be centered around heating tube through hole around lead supply pipe through hole and at the cooling medium through hole of cover half periphery, the indifferent gas body opening on cover half top; The import of cooling medium through hole and outlet are connected to liquid outlet and the liquid return hole of cooling device, and heating tube is placed in heating tube through hole; Indifferent gas body opening connects inert gas source, has the gas discharge hole being communicated with casting die cavity upper end and indifferent gas body opening in cover half; Rotate mold lower end and have. g., lead tape directive wheel A in the. g., lead tape exit of casting die cavity lower end, the other end has. g., lead tape let-off gear(stand); . g., lead tape let-off gear(stand) guides. g., lead tape directive wheel into by just casting the. g., lead tape initiating terminal be adjacent to rotating mold, and. g., lead tape directive wheel A guides. g., lead tape into. g., lead tape guiding device, has. g., lead tape cooling device between. g., lead tape directive wheel A and. g., lead tape guiding device; Plumbous liquid supply system comprises defeated lead pipe, lead supply pipe and returns lead pipe; Lead supply pipe is arranged in the lead supply pipe hole in cover half, and it enters plumbous mouth and connects defeated lead pipe, and lead outlet has narrow meshed cover, it connects back lead pipe, and the middle wall be connected with extrados has out plumbous hole; Defeated lead pipe connects lead melting furnace by plumbous pump, returns lead pipe and is connected with lead melting furnace, has heating tube and insulation material around defeated lead pipe and time lead pipe; The flow that control system controls the injection of plumbous liquid matches with the rotation rotating speed of mold and the cooling velocity of plumbous liquid; The inwall of the cast recess of described rotation mold has multiple concave point or place a ribbon in described casting die cavity, this ribbon lower end leans out the. g., lead tape exit of casting die cavity lower end; Described. g., lead tape let-off gear(stand) comprises. g., lead tape grafter and cylinder; . g., lead tape grafter is fixed on shovel frame, and shovel frame is hinged on the piston rod of cylinder, and cylinder block is fixed on the Die and mould plate in frame; Cylinder makes the grafter head of. g., lead tape grafter be adjacent to or leave rotation mold.
2. the band extruder preparing battery grid. g., lead tape according to claim 1, it is characterized in that: described temperature control circulating cooling system comprises oil vessel, oil, oil pump, filter and heat exchanger, the cooling medium inlet rotating mold is connected to the oil-out of oil vessel by oil pump, rotate the oil return opening of cooling medium outlet by being connected to oil vessel after filter and heat exchanger of mold; Cooling device comprises water receptacle, water and water pump,. g., lead tape cooling device is a bosh, the water out of water receptacle by after water pump respectively at the cooling medium through hole import of cover half and the high-end water inlet of bosh, the cooling medium through hole outlet of cover half and bosh low side delivery port are connected the water return outlet of water receptacle respectively; . g., lead tape guiding device is another. g., lead tape directive wheel B being arranged on bosh end.
3. the band extruder preparing battery grid. g., lead tape according to claim 1 and 2, is characterized in that: it also comprises spray equipment, and this spray equipment is placed in the side of. g., lead tape directive wheel A, and shower nozzle aims at. g., lead tape directive wheel A.
CN201310570363.4A 2013-11-17 2013-11-17 Prepare the band extruder of battery grid. g., lead tape Active CN103624224B (en)

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CN106334785B (en) * 2016-05-10 2018-11-06 骆驼集团襄阳蓄电池有限公司 A kind of low temperature lead band production technology and equipments
CN106141124B (en) * 2016-08-25 2018-12-18 风帆有限责任公司 Leads automatic moulding machine
CN106141110B (en) * 2016-08-25 2018-12-18 风帆有限责任公司 A kind of lead pig automatic moulding machine
CN109108239A (en) * 2018-10-31 2019-01-01 福建亚亨机械股份有限公司 A kind of stream lead turntable structure of galvanized wire molding machine
CN110340334A (en) * 2019-08-21 2019-10-18 中国船舶重工集团衡远科技有限公司 Lead acid accumulator plate grid extended type continuous casting cover half

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Denomination of invention: Casting machine for preparing lead strips for battery grid

Effective date of registration: 20231130

Granted publication date: 20151216

Pledgee: Bank of China Limited Baoding Branch

Pledgor: BAODING GOLDEN SUNLIGHT POWER EQUIPMENT TECHNOLOGY Co.,Ltd.

Registration number: Y2023980068936