Large aircraft rib class part by numerical control processing method
Technical field
The present invention relates to Computerized Numerical Control processing technology field, particularly about the numerical-control processing method of large aircraft rib class part.
Background technology
Rib class part is the quasi-representative part on aircraft, is generally distributed on wing, complex structure, One's name is legion, is one of major part forming aircraft wing.Rib class part is generally bilateral structure, and one side is rib datum level, and structure is simple; Another side complex structure, usually has groove, T-shaped muscle, lightening core, stud, sink, the structure such as step, precision holes; Both sides are the hyperboloid listrium with wide-angle breach.
Rib class part high efficient and reliable ground manufactures very important to aircraft development.Especially along with the maximization of aircraft development, rib class part also maximizes gradually, complicated, and occurred some new manufacture difficult problems, main manifestations is the phenomenons such as distortion is large, clamping difficulty is large, cutting chatter is serious, working (machining) efficiency is low.Particularly when the width dimensions of rib is greater than 1 meter, when length is greater than 4 meters, structural strain's amount increases, and the distortion of arching upward especially in the middle part of part has a strong impact on the reliability of clamping; Meanwhile, both sides listrium and connected web, with breach on a large scale, greatly reduce the rigidity at this position, cause cutting chatter, manufacture difficulty is increased greatly.
Object of the present invention is intended to overcome above difficulty, realizes the stable digital control processing of large aircraft rib class part.
Summary of the invention
The invention discloses a kind of method to the processing of large aircraft rib class part by numerical control.
A method for large aircraft rib class part by numerical control processing, the digital control processing of part is divided into roughing and two stages of fine finishining, is machined, it is characterized in that comprising following content by four stations:
1) roughing first surface is vallecular cavity face, clamping adopts both sides to compress mode, prefabricated lower planes is wanted before roughing, two ends locating hole, make multiple bolt hole, the passing hole of position distribution on part web, on the breach of both sides listrium and the unnecessary woollen of two ends, counter boring on bolt hole, the degree of depth is as the criterion can sink to respective bolt, with all vallecular cavities of layer mode of priority successively roughing, enough surpluses are stopped bottom vallecular cavity, the rigidity adding man-hour for second web keeps, part web thickness and institute's made allowance thickness sum is made to be not less than 10mm, even surplus is stayed in side, except two ends, the retained cylinder process area in all bolt hole positions, height maintains an equal level with woollen, playing a supportive role of man-hour is added for second web, listrium equal milling in both sides becomes nick shaped, notch depth is to web position, the gap portions of both sides listrium retains web processes connecting plate, the web at listrium position, both sides is made to keep connecting, become as a whole, all studs, the top margin of listrium is not processed, remain a height, simultaneously, stud mills out some breach be evenly distributed, indentations bottom is about 3mm higher than the top of part stud, two ends clout is preserved for compressing,
2) roughing second is rib datum level, clamping adopts both sides to compress mode, processing sequence is counter boring on both side edges plate height, both sides listrium breach, rib datum level, both sides listrium profile, bolt hole, all sites stays even roughing surplus, equally, the gap portions of both sides listrium retains web processes connecting plate and does not process, the milling of two ends clout to and rib datum level contour;
3) roughing complete after be separated the unnecessary woollen in both sides by pincers worker;
4) fine finishining first surface is rib datum level, the clamping of this station adopts rib class component sharing clamping platform to carry out, workpiece is located on shared clamping platform with two ends locating hole, within six square bolts sink to bolt hole compress, the order of bolt presses is first middle, rear both sides, after compressing, bolt will lower than rib datum level, the processing sequence of fine finishining first surface is both side edges plate height, both sides listrium width, rib datum level, both sides listrium profile, shape in the listrium of both sides, after fine finishining is complete, again two ends locating hole is revised, equally, the gap portions of both sides listrium retains web processes connecting plate and does not process,
5) fine finishining second is vallecular cavity face, the clamping of this station adopts Special vacuum frock, workpiece is located in Special vacuum frock with two ends locating hole, within six square bolts sink to bolt hole compress, and with vacuum suction, the processing sequence that fine finishining is second is shape, stud thickness, web hole in both side edges plate height, both sides listrium width, stud height, vallecular cavity web, both sides listrium, is finally separated the passing hole position on both sides listrium gap portions technique connecting plate and web.
Beneficial effect of the present invention is, efficiently solve the problems such as large aircraft rib class part bulk deformation in digital control processing is large, clamping is difficult, Hanging sectionally processing cutting chatter, working (machining) efficiency are low by above process, realize large aircraft rib class part and stablize, process efficiently.
Below in conjunction with embodiment accompanying drawing, this invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is roughing vallecular cavity face schematic diagram;
Stud top margin and technical gaps schematic diagram when Fig. 2 is roughing vallecular cavity face;
Fig. 3 is roughing rib datum level and fine finishining rib datum level schematic diagram;
Fig. 4 is fine finishining rib datum level schematic cross-section;
Fig. 5 is fine finishining vallecular cavity face schematic diagram;
Fig. 6 is fine finishining vallecular cavity face schematic cross-section.
Number description: the passing hole on 1 bolt hole in counter boring, 2 bolts hole, 3 locating holes, 4 platform of machine tools, 5 workpiece woollens, 6 cylinder process areas, 7 listriums, 8 technique connecting plates, 9 studs, 10 workpiece, 11 stud top technical gaps, 12 vallecular cavity webs, 13 stud top margin, 14 rib datum levels, 15 rib class component sharing clamping platforms, 16 listrium profiles, 17 listriums in shape, 18 on six square bolts, the unnecessary woollen of 19 two ends, 20 Special vacuum frocks, 21 webs, 22 web holes
Specific embodiment
Present embodiment describes a kind of method to the processing of large aircraft rib class part by numerical control, process equipment is large-scale five coordinate high-speed gantry milling machines, and lathe possesses general-purpose platform.Woollen is aluminum alloy pretensioning plate, and width dimensions is greater than 1 meter, and length is greater than 4 meters, thickness 70mm; Part web thickness 1 ~ 3mm, stud and listrium thickness 2 ~ 3mm.This processing method is undertaken by following four stations:
Roughing first surface is vallecular cavity face, sees Fig. 1, Fig. 2.Clamping adopts both sides to compress mode, does not adopt special tooling.Prefabricated lower planes, two ends locating hole 3 (through hole) is wanted before roughing.Make some bolts hole 2, on the breach of the passing hole of position distribution on part web, both sides listrium 7 and the unnecessary woollen of two ends.Counter boring 1 on bolt hole, the degree of depth is as the criterion can sink to respective bolt.With all vallecular cavity webs 12 of layer mode of priority successively roughing, stop enough surpluses bottom vallecular cavity, make part web thickness and institute's made allowance thickness sum be not less than 10mm, even surplus 3mm is stayed in side.Except two ends, the retained diameter in all bolt hole positions is the cylinder process area 6 of Ф 25, and height maintains an equal level with woollen (what add man-hour for second web opens supporting role).Both sides listrium 7 all milling becomes nick shaped, and notch depth is to web position.The gap portions of both sides listrium retains web processes connecting plate 8, makes the web at listrium position, both sides keep connecting, becomes as a whole.The top margin of all studs 9, listrium 7 is not processed, and remains a height, and meanwhile, stud 9 mills out some horizontal, longitudinal breach 11, is roughly uniformly distributed, indentations bottom is higher than the top 3mm of part stud 9, gap width 20mm.Two ends clout is preserved for compressing.
Roughing second is rib datum level, sees Fig. 3.Clamping adopts both sides to compress mode, does not adopt special tooling.Processing sequence is counter boring 1 on both side edges plate height, both sides listrium breach, rib datum level 14, both sides listrium profile 16, bolt hole.All sites stays even roughing surplus.Equally, the gap portions reservation web processes connecting plate 8 of both sides listrium 7 is not processed.The milling of two ends clout to and rib datum level 14 contour.
The unnecessary woollen in both sides is separated by pincers worker after roughing is complete.
Fine finishining first surface is rib datum level, sees Fig. 3, Fig. 4.The clamping of this station adopts rib class component sharing clamping platform 15 to carry out.Workpiece 10 is located on shared clamping platform 15 with two ends locating hole 3, within six square bolts 18 sink to bolt hole 2 and compress.The order that interior six square bolts 18 compress is first middle, and rear both sides, to eliminate distortion of arching upward.After compression, in all, six square bolts are by 18 lower than rib datum level 14, can not cause interference to processing.The processing sequence of fine finishining first surface is shape 17 in both sides listrium 7 height, both sides listrium width, rib datum level 14, both sides listrium profile 16, both sides listrium.After fine finishining is complete, again revise two ends locating hole 3.Equally, the gap portions reservation web processes connecting plate 8 of both sides listrium 7 is not processed.
Fine finishining second is vallecular cavity face, sees Fig. 5, Fig. 6.The clamping of this station adopts Special vacuum frock 20.Workpiece 10 is located in Special vacuum frock 20 with two ends locating hole 3, within six square bolts 18 sink to bolt hole 2 and compress, and with vacuum suction.The processing sequence that fine finishining is second is shape 17, all studs 9 thickness, web hole 22 in both sides listrium 7 height, both sides listrium width, all studs 9 height, vallecular cavity web 12, both sides listrium, is finally separated passing hole 21 position on both sides listrium gap portions technique connecting plate 8 and web.