CN103601929A - Anti-icing cable insulation skin and preparation method thereof - Google Patents
Anti-icing cable insulation skin and preparation method thereof Download PDFInfo
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- CN103601929A CN103601929A CN201310592742.3A CN201310592742A CN103601929A CN 103601929 A CN103601929 A CN 103601929A CN 201310592742 A CN201310592742 A CN 201310592742A CN 103601929 A CN103601929 A CN 103601929A
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- insulation skin
- cable insulation
- ice
- icing
- cable
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Abstract
The invention discloses an anti-icing insulation skin and a preparation method thereof. The anti-icing insulation skin is formed by preparing nitrile rubber, silicon dioxide, a silane coupling agent, grafted type polycarboxylic acid, methyl benzene, stearic acid, an accelerant TMTD and an anti-ageing agent. Compared with the prior art, the anti-icing insulation skin disclosed by the invention is directly covered outside the cable during cable production, so that resources are saved; moreover, hydrophobicity of the cable insulation skin surface can be greatly improved, and the anti-icing cable insulation skin has pollution resistance, so that adhesive force of a power transmission cable and ice is lowered by 70%-90%. Besides, safety of the cable is ensured by the anti-icing cable insulation skin, and production cost is lowered at the same time.
Description
Technical field
The present invention relates to the security fields of field cable, particularly a kind of ice-covering-proof cable insulation skin and preparation method thereof.
Background technology
The icing of transmission route is threatening the safe operation of electric power and network of communication.In recent years numerous scholar's research the power system problem of deicing how, research is found, utilizes hydrophobic coating can prevent transmission route icing, also can prevent that transmitting line and insulator from producing pollution flashover and ice and flashing and resemble.
But this hydrophobic coating time has been grown and can come off or ftracture, and work-ing life is short, does not reach ice-covering-proof object.Therefore consideration exploitation is a kind of can ice-covering-proof cable insulation skin.
Summary of the invention
The object of the invention is to provide a kind of can be effectively ice-covering-proof and the ice-covering-proof cable insulation skin of long perfomance life and preparation method thereof.
For achieving the above object, the present invention implements according to following technical scheme:
A kind of ice-covering-proof cable insulation skin, it is prepared from by butadiene acrylonitrile rubber, silicon-dioxide, silane coupling agent, branch type polycarboxylic acid, toluene, stearic acid, Vulcanization accelerator TMTD and anti-aging agent, the mass percent of each component is: butadiene acrylonitrile rubber 45～65%, silicon-dioxide 5～15%, silane coupling agent 5～10%, branch type polycarboxylic acid 5～15%, toluene 10～15%, stearic acid 1～3%, Vulcanization accelerator TMTD 2～3%, anti-aging agent 1～2%.
As preferred version of the present invention, described silane coupling agent is one or more in vinyltriethoxysilane, aminopropyl triethoxysilane, γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, methyl allyl acyloxypropyl trimethoxysilane or mercaptopropyl trimethoxysilane.
A preparation method for ice-covering-proof cable insulation skin, comprises the steps:
1) utilize mechanical stirring to make the branch type polycarboxylic acid of 5～15% silicon-dioxide, 5～10% silane coupling agent and 5～15% dispersed in 10～15% toluene, then, by the ultrasonic dispersion of mixed solution 2-10min, be designated as A solution;
2) after 45～65% butyronitrile rubber dropped into plasticating in Banbury mixer, park 24 hours stand-by;
3) by moulding the butyronitrile rubber perfected, drop into Banbury mixer, add respectively A solution, 1～3% stearic acid, 1～2% anti-aging agent, after banburying, park 24 hours stand-by;
4) the good sizing material of banburying is put into opening rubber mixing machine and open refining, add the TMTD of promotor 2～3%, with opening rubber mixing machine, open after refining, enter forcing machine and be extruded into adhesive tape, extrusion temperature is controlled at 65～80 ℃;
5) adhesive tape of extruding enters mould and processes the ice-covering-proof cable insulation skin that gets product.
Compared with prior art, ice-covering-proof cable insulation skin of the present invention directly wraps in the outside of cable when producing cable, saved resource, and can increase substantially the hydrophobicity of cable insulation epidermis face, and there is anti-pollution function, make the sticking power of feeder cable and ice reduce 70-90%, the present invention has guaranteed the safety of cable, has reduced production cost simultaneously.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described, in illustrative examples and the explanation of this invention, is used for explaining the present invention, but not as a limitation of the invention.
Embodiment 1
1) utilize mechanical stirring to make the branch type polycarboxylic acid of 15% silicon-dioxide, 10% vinyltriethoxysilane and 15% dispersed in 10% toluene, then, by the ultrasonic dispersion of mixed solution 2-10min, be designated as A solution;
2) after 45% butyronitrile rubber dropped into plasticating in Banbury mixer, park 24 hours stand-by;
3) by moulding the butyronitrile rubber perfected, drop into Banbury mixer, add respectively A solution, 1% stearic acid, 2% anti-aging agent, after banburying, park 24 hours stand-by;
4) the good sizing material of banburying is put into opening rubber mixing machine and open refining, add the TMTD of promotor 2%, with opening rubber mixing machine, open after refining, enter forcing machine and be extruded into adhesive tape, extrusion temperature is controlled at 75 ℃;
5) adhesive tape of extruding enters mould and processes the ice-covering-proof cable insulation skin that gets product.
Embodiment 2
1) utilize mechanical stirring make the mixture of 10% silicon-dioxide, 10% vinyltriethoxysilane and aminopropyl triethoxysilane and 10% branch type polycarboxylic acid dispersed in 15% toluene, then by the ultrasonic dispersion of mixed solution 2-10min, be designated as A solution;
2) after 50% butyronitrile rubber dropped into plasticating in Banbury mixer, park 24 hours stand-by;
3) by moulding the butyronitrile rubber perfected, drop into Banbury mixer, add respectively A solution, 2% stearic acid, 1% anti-aging agent, after banburying, park 24 hours stand-by;
4) the good sizing material of banburying is put into opening rubber mixing machine and open refining, add the TMTD of promotor 2%, with opening rubber mixing machine, open after refining, enter forcing machine and be extruded into adhesive tape, extrusion temperature is controlled at 75 ℃;
5) adhesive tape of extruding enters mould and processes the ice-covering-proof cable insulation skin that gets product.
Embodiment 3
1) utilize mechanical stirring to make the branch type polycarboxylic acid of 6% silicon-dioxide, 6% methyl allyl acyloxypropyl trimethoxysilane and 5% dispersed in 10% toluene, then, by the ultrasonic dispersion of mixed solution 2-10min, be designated as A solution;
2) after 65% butyronitrile rubber dropped into plasticating in Banbury mixer, park 24 hours stand-by;
3) by moulding the butyronitrile rubber perfected, drop into Banbury mixer, add respectively A solution, 3% stearic acid, 2% anti-aging agent, after banburying, park 24 hours stand-by;
4) the good sizing material of banburying is put into opening rubber mixing machine and open refining, add the TMTD of promotor 3%, with opening rubber mixing machine, open after refining, enter forcing machine and be extruded into adhesive tape, extrusion temperature is controlled at 75 ℃;
5) adhesive tape of extruding enters mould and processes the ice-covering-proof cable insulation skin that gets product.
Technical scheme of the present invention is not limited to the restriction of above-mentioned specific embodiment, and the technology distortion that every technical scheme according to the present invention is made, within all falling into protection scope of the present invention.
Claims (3)
1. an ice-covering-proof cable insulation skin, it is characterized in that: it is prepared from by butadiene acrylonitrile rubber, silicon-dioxide, silane coupling agent, branch type polycarboxylic acid, toluene, stearic acid, Vulcanization accelerator TMTD and anti-aging agent, the mass percent of each component is: butadiene acrylonitrile rubber 45～65%, silicon-dioxide 5～15%, silane coupling agent 5～10%, branch type polycarboxylic acid 5～15%, toluene 10～15%, stearic acid 1～3%, Vulcanization accelerator TMTD 2～3%, anti-aging agent 1～2%.
2. ice-covering-proof cable insulation skin according to claim 1, it is characterized in that: described silane coupling agent is one or more in vinyltriethoxysilane, aminopropyl triethoxysilane, γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, methyl allyl acyloxypropyl trimethoxysilane or mercaptopropyl trimethoxysilane.
3. a preparation method for ice-covering-proof cable insulation skin, is characterized in that, comprises the steps:
1) utilize mechanical stirring to make the branch type polycarboxylic acid of 5～15% silicon-dioxide, 5～10% silane coupling agent and 5～15% dispersed in 10～15% toluene, then, by the ultrasonic dispersion of mixed solution 2-10min, be designated as A solution;
2) after 45～65% butyronitrile rubber dropped into plasticating in Banbury mixer, park 24 hours stand-by;
3) by moulding the butyronitrile rubber perfected, drop into Banbury mixer, add respectively A solution, 1～3% stearic acid, 1～2% anti-aging agent, after banburying, park 24 hours stand-by;
4) the good sizing material of banburying is put into opening rubber mixing machine and open refining, add the TMTD of promotor 2～3%, with opening rubber mixing machine, open after refining, enter forcing machine and be extruded into adhesive tape, extrusion temperature is controlled at 65～80 ℃;
5) adhesive tape of extruding enters mould and processes the ice-covering-proof cable insulation skin that gets product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310592742.3A CN103601929B (en) | 2013-11-22 | 2013-11-22 | A kind of ice-covering-proof cable insulation wrapper and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310592742.3A CN103601929B (en) | 2013-11-22 | 2013-11-22 | A kind of ice-covering-proof cable insulation wrapper and preparation method thereof |
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| Publication Number | Publication Date |
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| CN103601929A true CN103601929A (en) | 2014-02-26 |
| CN103601929B CN103601929B (en) | 2015-12-09 |
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| CN201310592742.3A Active CN103601929B (en) | 2013-11-22 | 2013-11-22 | A kind of ice-covering-proof cable insulation wrapper and preparation method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105504419A (en) * | 2015-06-09 | 2016-04-20 | 国网山东省电力公司临沂供电公司 | Preparation technology for electric-transmission-line insulation outer layer and application thereof |
| CN107787342A (en) * | 2015-04-27 | 2018-03-09 | 密执安州立大学董事会 | Durability dredges ice surface |
| CN111681823A (en) * | 2020-07-31 | 2020-09-18 | 国网河南省电力公司新野县供电公司 | High-toughness anti-icing cable |
Citations (5)
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| CN101089055A (en) * | 2007-07-12 | 2007-12-19 | 武汉理工大学 | Prepn process of polymer coated silica composite particle |
| JP2008106205A (en) * | 2006-10-27 | 2008-05-08 | Hakuto Co Ltd | Rubber composition |
| CN102581900A (en) * | 2012-03-17 | 2012-07-18 | 广西大学 | Method for improving surface properties of wood by using silicon dioxide |
| CN103113635A (en) * | 2013-01-15 | 2013-05-22 | 安徽华宇电缆集团有限公司 | Oil-resistant power cable material and preparation method thereof |
| CN103275581A (en) * | 2013-06-19 | 2013-09-04 | 国家电网公司 | Ice coating prevention paint for power transmission cable and preparation method thereof |
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2013
- 2013-11-22 CN CN201310592742.3A patent/CN103601929B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008106205A (en) * | 2006-10-27 | 2008-05-08 | Hakuto Co Ltd | Rubber composition |
| CN101089055A (en) * | 2007-07-12 | 2007-12-19 | 武汉理工大学 | Prepn process of polymer coated silica composite particle |
| CN102581900A (en) * | 2012-03-17 | 2012-07-18 | 广西大学 | Method for improving surface properties of wood by using silicon dioxide |
| CN103113635A (en) * | 2013-01-15 | 2013-05-22 | 安徽华宇电缆集团有限公司 | Oil-resistant power cable material and preparation method thereof |
| CN103275581A (en) * | 2013-06-19 | 2013-09-04 | 国家电网公司 | Ice coating prevention paint for power transmission cable and preparation method thereof |
Non-Patent Citations (1)
| Title |
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| 中国化工学会橡胶专业委员会: "《橡胶助剂手册》", 30 April 2000, article "第二章 硫化体系助剂" * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107787342A (en) * | 2015-04-27 | 2018-03-09 | 密执安州立大学董事会 | Durability dredges ice surface |
| CN105504419A (en) * | 2015-06-09 | 2016-04-20 | 国网山东省电力公司临沂供电公司 | Preparation technology for electric-transmission-line insulation outer layer and application thereof |
| CN111681823A (en) * | 2020-07-31 | 2020-09-18 | 国网河南省电力公司新野县供电公司 | High-toughness anti-icing cable |
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| CN103601929B (en) | 2015-12-09 |
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