CN103600194A - Seam welding device for locomotive capacitor square housing - Google Patents

Seam welding device for locomotive capacitor square housing Download PDF

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Publication number
CN103600194A
CN103600194A CN201310585792.9A CN201310585792A CN103600194A CN 103600194 A CN103600194 A CN 103600194A CN 201310585792 A CN201310585792 A CN 201310585792A CN 103600194 A CN103600194 A CN 103600194A
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China
Prior art keywords
welding
raising plate
plate
fixed
jig
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CN201310585792.9A
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CN103600194B (en
Inventor
钱立文
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Anhui Tongfeng Electronics Co Ltd
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Anhui Tongfeng Electronics Co Ltd
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Publication of CN103600194A publication Critical patent/CN103600194A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003Cooling means

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention relates to a seam welding device for a locomotive capacitor square housing. The seam welding device comprises a welding platform, a rack, a suspension, a jacking plate, a positioning plate and a clamping plate. An elongated welding groove is arranged in the center of the welding platform. The rack is provided with an opening end for the capacitor housing entering and exiting. The suspension is arranged below the welding platform and parallel to the welding groove, and is located at the rack opening end in a suspended manner. The jacking plate is fixed at the upper end of the suspension through a jacking cylinder. The positioning plate is arranged on one side of the jacking plate and is fixed on the rack through a horizontal displacement adjusting device. The clamping plate is arranged on the other side of the jacking plate and is fixed on the rack through the jacking cylinder. The capacitor housing can be mounted and fixed conveniently, a center seam and the welding groove can be positioned accurately, the welding seam can be uniform and straight, welding slag can be discharged downwardly timely, welding stress is small, and welding quality is good.

Description

Locomotive capacitor square shell Welding device for centre joint
Technical field
The present invention relates to a kind of locomotive capacitor manufacturing equipment, specifically a kind of locomotive capacitor square shell Welding device for centre joint.
Background technology
In the production process of oil-immersed water-cooled high-power locomotive capacitor, square electric container shell adopts the moulding of aluminium sheet fabrication conventionally, therefore, and the middle seam welding operation that is absolutely necessary.The shell gap of this operation welding at present adopts artificial welding conventionally, because the factors such as technology, experience there will be soldered solder joint non-uniform phenomenon unavoidably, causes product quality influenced, even occurs substandard products.The disclosed locomotive capacitor shell seam welding machine of CN102407407A is not suitable for middle seam welding.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, a kind of locomotive capacitor square shell Welding device for centre joint is provided, can be used for welding easily in locomotive capacitor square shell and stitch, and solder joint is even, welding quality is good.
For foregoing invention object, the technical solution used in the present invention is:
Comprise the jig that a lower end is plane, be provided with the strip welding groove passing through for welding gun in the middle of jig, the length of welding groove is not less than the length of square electric container shell middle seam to be welded;
The fixing support of jig, support is at least provided with in welding groove length direction one end can be for the openend below capacitor case turnover jig;
Be set in parallel in the overarm of jig below with welding groove, it is unsettled that overarm is positioned at carrier openings end, and the other end is fixed on support;
Raising plate, jacking cylinder by can vertical lift is fixed on overarm upper end, the stroke of jacking cylinder is enough to make raising plate to rise to jig lower end, raising plate is not less than the length of square electric container shell middle seam to be welded along the length of welding groove direction, the width of raising plate is less than the width on limit, square electric container shell middle seam place to be welded;
Location-plate, is arranged on raising plate one side, and is fixed on support by horizontal displacement adjusting device;
Clamping plate, is arranged on raising plate opposite side, and jacking cylinder that can horizontal extension is fixed on support.
In square electric container shell, stitch position and upwards by overarm one end, be sleeved on raising plate, by jacking cylinder by its jacking to jig lower end, adjust position to the middle seam of location-plate and aim at welding groove, then by clamping plate, capacitor case is fixed.Operating personnel's hand torch can carry out welding operation by welding groove centering seam.Welding groove Butt welding gun forms guide effect, makes even weld straight, can improve welding quality.
Further, in the middle of raising plate upper end, have the groove parallel with welding groove.This structure facilitates welding slag and chip to fall to discharging.
Further, have cooling water channel in raising plate, below, raising plate two ends is provided with water-in and water-out interface.By cooling water channel is set in raising plate, can be cooling in time by raising plate butt welded seam both sides workpiece component, prevent hot-spot, can eliminate welding stress.
Beneficial effect of the present invention is: capacitor case is installed convenient fixing, and middle seam and welding groove accurate positioning, and even weld is straight, and welding slag can be discharged downwards in time, and welding stress is little, and welding quality is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the structural representation under welded condition.
the specific embodiment
Shown in structure knot Fig. 1, Fig. 2 of the present invention and Fig. 3:
Jig 1 lower end is plane, is provided with the strip welding groove 11 passing through for welding gun in the middle of jig 1, and the length of welding groove 11 is not less than the length of square electric container shell middle seam to be welded.
Support 2 is connected in jig 1 lower end, has two side stands that be arranged in parallel with welding groove 11 21,22 to form with the horizontal support 23 of welding groove 11 with vertical.Horizontal support 23 and two side stand 21,22 one end are connected, and make support 2 form the framework with an openend 7, and capacitor case can be by openend 7 turnover jig 1 belows.Support 2 bottoms are provided with feet 24.
Overarm 6 is arranged on jig 1 below, hangs oneself from a beam 6 parallel with welding groove and be positioned at two side stands, 21,22 centres, and hanging oneself from a beam 6, to be positioned at carrier openings end 7 unsettled, and the other end is fixed on the horizontal support 23 being connected with two side stands 21,22.
In overarm 6, along welding groove 11 length directions, be fixed with several vertically disposed jacking cylinders 31, raising plate 3 is fixed on the piston rod part of jacking cylinder 31, the stroke of jacking cylinder 31 is enough to make raising plate 3 to rise to jig 1 lower end, raising plate 3 is not less than the length of square electric container shell middle seam to be welded along the length of welding groove 11 directions, the width of raising plate 3 is less than the width on limit, square electric container shell middle seam place to be welded, and capacitor case can be sleeved on raising plate 3 by overarm 6 one end.Raising plate has the groove parallel with welding groove 11 32 in the middle of 3 upper ends.In raising plate 3, have cooling water channel, raising plate 3 belows, two ends are provided with water-in and water-out interface 33,34.
Location-plate 4 is the section bar that a cross section is square frame-shaped, is arranged on raising plate 3 one sides, and is fixed on side stand 21 by a pair of horizontal displacement adjusting device.Each displacement adjustment device is comprised of handwheel 42, screw mandrel 41 and feed screw nut 43, feed screw nut 42 is fixed on side stand 21, screw mandrel 41 with feed screw nut 42 to be threaded, screw mandrel 41 one end extend in side stand 21 and are connected with location-plate 4, and handwheel 42 is fixed on screw mandrel 41 other ends in side stand 21 outsides.Rotation hand wheel 41 can regulate location-plate 4 with respect to the horizontal level of side stand 21.
Clamping plate 5 is arranged on raising plate 3 opposite sides, and side stand 22 outsides are fixed with several horizontally disposed jacking cylinders 51, and the piston rod of jacking cylinder 51 extends in side stand 22, and clamping plate 5 is fixed on the piston rod part of jacking cylinder 51.
Operation principle is as follows:
As shown in Figure 4, in square electric container shell 8, stitching position is upwards sleeved on raising plate 3 by the openend 7 of support 2; Start jacking cylinder 31, capacitor case 8 is risen to jig 1 lower end; Then rotation hand wheel 42, by screw mandrel 41 running fix plates 4, make the middle seam of capacitor case 8 be positioned at welding groove 11 under; Restart horizontal jacking cylinder 51, by mobile clamping plate 5, capacitor case 8 is held out against on location-plate 4.In 11 pairs of capacitor cases 8 of strip welding groove that operating personnel's hand torch 9 passes through, seam carries out welding operation.In welding simultaneously, by entery and delivery port 33,34 to the interior conveying cooling water of raising plate 3.

Claims (3)

1. locomotive capacitor square shell Welding device for centre joint, is characterized in that:
Comprise the jig that a lower end is plane (1), in the middle of jig (1), be provided with the strip welding groove (11) passing through for welding gun, the length of welding groove (11) is not less than the length of capacitor square shell (8) middle seam to be welded;
The fixing support (2) of jig (1), support (2) is at least provided with in welding groove (11) length direction one end can be for the openend (7) of capacitor square shell (8) turnover jig below;
Be set in parallel in the overarm (6) of jig (1) below with welding groove (11), it is unsettled that overarm (6) is positioned at carrier openings end (7), and the other end is fixed on support (2);
Raising plate (3), jacking cylinder (31) by can vertical lift is fixed on overarm (6) upper end, the stroke of jacking cylinder (31) is enough to make raising plate (3) to rise to jig (1) lower end, raising plate (3) is not less than the length of capacitor square shell (8) middle seam to be welded along the length of welding groove (11) direction, the width of raising plate (3) is less than the width on limit, capacitor square shell (8) middle seam place to be welded;
Location-plate (4), is arranged on raising plate (3) one sides, and is fixed on support (2) by horizontal displacement adjusting device;
Clamping plate (5), is arranged on raising plate (3) opposite side, and is fixed on support (2) by jacking cylinder (51) that can horizontal extension.
2. locomotive capacitor square shell Welding device for centre joint according to claim 1, is characterized in that: in the middle of raising plate (3) upper end, have the groove (32) parallel with welding groove (11).
3. locomotive capacitor square shell Welding device for centre joint according to claim 2, is characterized in that: raising plate has cooling water channel in (3), and below, raising plate (3) two ends is provided with water-in and water-out interface (33,34).
CN201310585792.9A 2013-11-20 2013-11-20 Seam welding device for locomotive capacitor square housing Active CN103600194B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310585792.9A CN103600194B (en) 2013-11-20 2013-11-20 Seam welding device for locomotive capacitor square housing

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Application Number Priority Date Filing Date Title
CN201310585792.9A CN103600194B (en) 2013-11-20 2013-11-20 Seam welding device for locomotive capacitor square housing

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CN103600194B CN103600194B (en) 2015-05-20

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104874963A (en) * 2015-06-13 2015-09-02 聂超 Welding head and welding method
CN109732256A (en) * 2018-12-12 2019-05-10 陕西航天机电环境工程设计院有限责任公司 Tank of power capacitor welds clamping device and robot workstation
CN110434424A (en) * 2019-07-31 2019-11-12 珠海横琴新区硕方机器人自动化有限公司 A kind of fuel tank dorsal suture robot welding workstation system
CN111112904A (en) * 2018-10-30 2020-05-08 宁波方太厨具有限公司 Water tank vertical edge welding grabbing point profiling tool and welding method
CN114227104A (en) * 2021-12-20 2022-03-25 福尼斯智能装备(珠海)有限公司 Automatic welding workstation for flexible capacitor box

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2853265Y (en) * 2005-12-28 2007-01-03 重庆宗申技术开发研究有限公司 Welding device for centre joint of oil tank of motorcycle
CN101058137A (en) * 2007-05-22 2007-10-24 黄卓明 Novel straight seam welding machine
CN101073883A (en) * 2006-05-18 2007-11-21 关玉杰 Opening sleam for automatically aligning cantilever cylindrical workpiece and releaser
CN201632787U (en) * 2010-04-23 2010-11-17 秦皇岛中荣太阳能有限公司 Straight slit automatic welding machine
CN102079026A (en) * 2009-11-30 2011-06-01 株式会社神户制钢所 Single-side welding equipment
CN102380725A (en) * 2011-08-24 2012-03-21 苏州工业园区华焊科技有限公司 Longitudinal/straight joint welder with adjustable position of welding running track
CN102407407A (en) * 2011-11-15 2012-04-11 安徽铜峰电子股份有限公司 Locomotive capacitor shell seam welding machine
CN202199983U (en) * 2011-08-23 2012-04-25 濮阳市鸿宇压力容器有限公司 Single-side welding double-side forming machine
CN202292013U (en) * 2011-11-11 2012-07-04 天津天易海上工程有限公司 External pipe aligning device for pipelines
CN203621798U (en) * 2013-11-20 2014-06-04 安徽铜峰电子股份有限公司 Locomotive capacitor square shell centre joint welding device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2853265Y (en) * 2005-12-28 2007-01-03 重庆宗申技术开发研究有限公司 Welding device for centre joint of oil tank of motorcycle
CN101073883A (en) * 2006-05-18 2007-11-21 关玉杰 Opening sleam for automatically aligning cantilever cylindrical workpiece and releaser
CN101058137A (en) * 2007-05-22 2007-10-24 黄卓明 Novel straight seam welding machine
CN102079026A (en) * 2009-11-30 2011-06-01 株式会社神户制钢所 Single-side welding equipment
CN201632787U (en) * 2010-04-23 2010-11-17 秦皇岛中荣太阳能有限公司 Straight slit automatic welding machine
CN202199983U (en) * 2011-08-23 2012-04-25 濮阳市鸿宇压力容器有限公司 Single-side welding double-side forming machine
CN102380725A (en) * 2011-08-24 2012-03-21 苏州工业园区华焊科技有限公司 Longitudinal/straight joint welder with adjustable position of welding running track
CN202292013U (en) * 2011-11-11 2012-07-04 天津天易海上工程有限公司 External pipe aligning device for pipelines
CN102407407A (en) * 2011-11-15 2012-04-11 安徽铜峰电子股份有限公司 Locomotive capacitor shell seam welding machine
CN203621798U (en) * 2013-11-20 2014-06-04 安徽铜峰电子股份有限公司 Locomotive capacitor square shell centre joint welding device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104874963A (en) * 2015-06-13 2015-09-02 聂超 Welding head and welding method
CN111112904A (en) * 2018-10-30 2020-05-08 宁波方太厨具有限公司 Water tank vertical edge welding grabbing point profiling tool and welding method
CN109732256A (en) * 2018-12-12 2019-05-10 陕西航天机电环境工程设计院有限责任公司 Tank of power capacitor welds clamping device and robot workstation
CN110434424A (en) * 2019-07-31 2019-11-12 珠海横琴新区硕方机器人自动化有限公司 A kind of fuel tank dorsal suture robot welding workstation system
CN110434424B (en) * 2019-07-31 2021-12-28 珠海横琴新区硕方机器人自动化有限公司 Welding workstation system of oil tank back seam robot
CN114227104A (en) * 2021-12-20 2022-03-25 福尼斯智能装备(珠海)有限公司 Automatic welding workstation for flexible capacitor box
CN114227104B (en) * 2021-12-20 2024-01-19 福尼斯智能装备(珠海)有限公司 Automatic welding workstation for flexible capacitor box

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Denomination of invention: Middle seam welding device for square shell of locomotive capacitor

Effective date of registration: 20211221

Granted publication date: 20150520

Pledgee: Huishang Bank Co.,Ltd. Tongling Beijing Road sub branch

Pledgor: ANHUI TONGFENG ELECTRONICS Co.,Ltd.

Registration number: Y2021340000037

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20230116

Granted publication date: 20150520

Pledgee: Huishang Bank Co.,Ltd. Tongling Beijing Road sub branch

Pledgor: ANHUI TONGFENG ELECTRONICS Co.,Ltd.

Registration number: Y2021340000037