CN103595340A - Frame of solar cell and packaging method of solar cell - Google Patents
Frame of solar cell and packaging method of solar cell Download PDFInfo
- Publication number
- CN103595340A CN103595340A CN201310574301.0A CN201310574301A CN103595340A CN 103595340 A CN103595340 A CN 103595340A CN 201310574301 A CN201310574301 A CN 201310574301A CN 103595340 A CN103595340 A CN 103595340A
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- China
- Prior art keywords
- solar cell
- inside casing
- housing
- frame
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004806 packaging method and process Methods 0.000 title abstract 7
- 238000005452 bending Methods 0.000 claims description 24
- 230000004308 accommodation Effects 0.000 claims description 23
- 239000000084 colloidal system Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 238000010276 construction Methods 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 9
- 229910002027 silica gel Inorganic materials 0.000 claims description 9
- 208000002599 Smear Layer Diseases 0.000 claims description 3
- 238000005538 encapsulation Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The invention provides a frame of a solar cell and a packaging method of the solar cell. The frame of the solar cell comprises an outer frame (10) and an inner frame (20), wherein the outer frame (10) is of an overall structure and comprises a stopping frame, and the inner frame (20) is of an overall structure, is fixedly sleeved with the outer frame (10) and forms a packaging space used for packaging the solar panel along with the inner wall of the stopping frame. The solar cell can be put into the packaging space formed by the outer frame and the inner frame, the integrated outer frame and inner frame improve the structural stability of a packaging assembly of the frame of the solar cell, and the packaging assembly of the frame of the solar cell is more durable.
Description
Technical field
The present invention relates to mechanical encapsulation field, in particular to the method for packing of a kind of solar cell frame and solar cell.
Background technology
Solar energy, as a kind of inexhaustible, nexhaustible new green power, has been subject to the generally attention of various circles of society.Along with the progress of solar battery technology, with the reduction of manufacturing the material cost of solar cell, photovoltaic power generation technology now steps into the stage of ripeness gradually.Photovoltaic product starts from original specialized special purpose product gradually to the future development of market-oriented consumer product, and its range of application has expanded to every field.The frame of conventional solar components, is generally four aluminium section bars, comprises that two long margin frames, two short frames and four angle keys form, and by the mode four angle keys being connected in the inner chamber of four aluminium frames, encapsulates solar panel.
Adopt while encapsulating solar panel in such a way, often can produce long margin frame and the defect such as the high infraversion malposition of short frame, front-back staggered and angle seam of junction, angle.The frame of the solar module of conventional four frames encapsulation, structural stability is lower, and its tensile strength is also lower.Frame thick (height) degree of conventional border component is thicker, and it is comparatively single that it is mounted fixing method, and when solar module is subject to External Force Acting, solar module easily produces hidden splitting or fragment.
Summary of the invention
The present invention aims to provide the method for packing of a kind of solar cell frame and solar cell, to solve the lower problem of structural stability of solar cell frame in prior art.
To achieve these goals, according to an aspect of the present invention, provide a kind of solar cell frame, having comprised: housing, housing is monolithic construction, housing comprises backstop frame; Inside casing, inside casing is monolithic construction, inside casing fixed cover is located in housing, and forms with the inwall of backstop frame the encapsulated space that encapsulates solar panel.
Further, at least one corner of inside casing offers and eliminates the opening that connects stress.
Further, the cross sectional shape of housing is Z-shaped, and housing comprises the first bending plate, and the first bending plate forms backstop frame, offers the first spatial accommodation that holds colloid on the first bending plate.
Further, housing comprises intermediate plate and the second bending plate, offers a plurality ofly for fixing the first through hole of inside casing on intermediate plate, offers a plurality of the second through holes that solar cell frame is installed on the second bending plate.
Further, inside casing comprises the second plate, and on the second plate, corresponding the first through hole offers third through-hole, in the first through hole and third through-hole, is equipped with connector, and connector is fixed together the second plate and intermediate plate.
Further, inside casing also comprises the first plate, and the first plate and the first bending plate are oppositely arranged, and the first plate is parallel with the first bending plate, and on the first plate, corresponding the first spatial accommodation is provided with the second spatial accommodation that holds colloid, and the second plate of inside casing abuts on intermediate plate.
Further, the first spatial accommodation and/or the second spatial accommodation comprise a plurality of stripe shape grooves arranged side by side.
Further, the second through hole is connected with for the extension spring of solar cell frame is installed.
According to a further aspect in the invention, provide a kind of method for packing of solar cell, method for packing comprises: integral type housing is provided, and the backstop frame in housing front is downward placed; By solar panel just facing to backstop frame, and solar panel is placed on backstop frame; All-in-one-piece inside casing is put in housing, and made inside casing compress solar panel; Housing is fixedly connected with inside casing.
Further, after the step of all-in-one-piece housing being put upside down, also comprise: in the first spatial accommodation on the backstop frame inwall of housing, evenly smear layer of silica gel; After being placed on to the step on backstop frame, solar panel also comprises: layer of silica gel is evenly smeared at the edge along solar panel; The step that makes inside casing compress solar panel comprises: by inside casing, push solar panel, silica gel is evenly extruded.
Apply technical scheme of the present invention, solar cell frame comprises: housing and inside casing.Housing is monolithic construction, and inside casing is also monolithic construction; Housing comprises backstop frame, and inside casing fixed cover is located in housing, and the inwall of the backstop frame of inside casing and housing forms the encapsulated space of encapsulation solar panel jointly.The formed encapsulated space of housing and inside casing can pack solar cell into, and all-in-one-piece housing and inside casing have improved the structural stability of the package assembling of solar cell frame, makes the package assembling of solar cell frame more durable in use.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the cross section simplified schematic diagram of the embodiment of solar cell frame of the present invention;
Fig. 2 shows the structural representation of encapsulation inside casing of the embodiment of solar cell frame of the present invention;
Fig. 3 shows the local enlarged diagram at the L place in Fig. 2;
Fig. 4 shows the structural representation of encapsulation housing of the embodiment of solar cell frame of the present invention;
Fig. 5 shows the installation simplified schematic diagram of the embodiment of solar cell frame of the present invention; And
Fig. 6 shows the extension spring scheme of installation of the embodiment of solar cell frame of the present invention.
Reference numeral:
10, housing; 11, the first bending plate; 111, the first spatial accommodation; 12, intermediate plate; 121, the first through hole; 13, the second bending plate; 131, the second through hole; 20, inside casing; 21, the first plate; 211, the second spatial accommodation; 22, the second plate; 221, third through-hole; 23, opening; 30, solar panel; 40, connector; 50, extension spring; 60, installing rack.
Embodiment
Hereinafter with reference to accompanying drawing, also describe the present invention in detail in conjunction with the embodiments.It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the application can combine mutually.
As shown in Figure 1, according to embodiments of the invention, this solar cell frame comprises housing 10 and inside casing 20.Housing 10 is monolithic constructions, and inside casing 20 is also monolithic construction; Housing 10 comprises backstop frame, and inside casing 20 fixed covers are located in housing 10, and inside casing 20 forms encapsulated space jointly with the inwall of backstop frame, and solar panel 30 is clamped and be encapsulated in this encapsulated space by the fixed form such as gluing.
In conjunction with referring to shown in Fig. 2 and Fig. 3, preferably, at least one corner of inside casing 20 offers opening 23, the effect of opening 23 be prevent inside casing 20 when being connected with housing 10 because the stressed microdeformation that causes is (when encapsulating solar energy frame, opening 23 can be eliminated the connection stress that inside casing 20 produces when being connected to housing 10), and inside casing 20 is designed to the framework that cross sectional shape is L-type.Preferably, opening 23 is rectangular aperture, convenient processing, and the successful of reduction stress.
In conjunction with shown in Figure 4, the cross sectional shape of housing 10 is Z-shaped; Housing 10 comprises that the first bending plate 11, the first bending plates 11 have formed backstop frame.In order better solar panel 30 to be sealed, the first spatial accommodation 111, the first spatial accommodations 111 on the first bending plate 11, have been offered for holding colloid.Like this, the side seam that colloid just can abut in solar panel 30 on the first bending plate 11 seals, and reaches the object of compact package.The first bending plate 11 has formed the backstop frame of housing 10.Housing 10 also comprises intermediate plate 12, has offered the first through hole 121 on intermediate plate 12; Housing 10 also comprises on the second bending plate 13, the second bending plates 13 and offers the second through hole 131.
Refer again to shown in Fig. 1, inside casing 20 comprises the first plate 21, the first plate 21 is parallel with the first bending plate 11 and be oppositely arranged, on the first plate 21, also offer the second spatial accommodation 211, the second spatial accommodation 211 is corresponding settings with the first spatial accommodation 111, in the second spatial accommodation 211, smears colloid, thereby can utilize colloid to carry out the package edge of sealed solar energy cell panel 30; Inside casing 20 also comprises that the second plate 22, the second plates 22 abut on intermediate plate 12, and, on the second plate 22, offered the third through-hole 221 corresponding with the first through hole 121; By being located in the connector 40 in the first through hole 121 and third through-hole 221, the second plate 22 is fixed together with intermediate plate 12, make inside casing 20 be fixedly attached to housing 10.Preferably, connector 40 is rivet.
Preferably, on the surface of the carrying colloid of the first spatial accommodation 111 and/or the second spatial accommodation 211, be provided with stripe shape groove, stripe shape groove is configured on a plurality of and parallel surface that is arranged in side by side carrying colloid.Colloid spreads upon in stripe shape groove, makes the Surface Contact area of colloid and inside casing 20 and housing 10 larger, and what make that colloid and surface paste is tightr, is conducive to hermetically sealed to solar panel 30.
In conjunction with referring to shown in Fig. 5 and Fig. 6, after encapsulation completes solar cell frame, carry out whole installation to the solar panel 30 having encapsulated.In the second through hole 131 of housing 10, connected extension spring 50.Installation personnel utilizes extension spring 50, by solar panel 30 integral installations on fixing installing rack 60.At mounted package, complete solar cell frame time, except utilizing extension spring 50 installs, can also utilize " keel " (not shown) to be connected and fixed.Application extension spring 50 is installed fixing; apply extension spring 50 and there is flexible characteristic; make solar module when being subject to powerful external force (as strong wind, heavy snow or earthquake etc.); have cushioning effect, the installation method of application extension spring 50 can protect the cell piece of solar module inside to be unlikely to occur hidden splitting or battery component generation bulk deformation and cause the cracked situation of inside solar energy battery cell piece effectively.
For embodiments of the invention, all-in-one-piece solar cell frame can be selected plastic material manufacture, makes black box lighter, is more suitable for using in different occasions.And the thinner thickness of the solar cell frame of the embodiment of the present invention, can meet the instructions for use in special occasions.
Apply the embodiment of solar cell frame of the present invention, preferably, with the method for packing of energy battery, comprise the steps: very much
First, provide integral type housing 10, and the backstop frame in housing 10 fronts is downward placed; Then, the interior layer of silica gel of evenly smearing of the first spatial accommodation 111 on the backstop frame inwall of housing 10.
Then, staff by solar panel 30 just facing to backstop frame, and solar panel 30 is placed on backstop frame, then, along the edge of solar panel 30, evenly smear layer of silica gel.
Again next step, staff puts all-in-one-piece inside casing 20 in housing 10 into, and makes inside casing 20 compress solar panels 30, then, by inside casing 20 extruding solar panels 30, silica gel is evenly extruded.
Finally, staff is fixed together housing 10 and inside casing 20 by rivet, completes the work that is fixedly connected with to housing 10 and inside casing 20, thereby completes encapsulation process.
As can be seen from the above description, the above embodiments of the present invention have realized following technique effect:
1, improve the structural stability of the package assembling of solar cell frame, made the package assembling of solar cell frame more durable in use; By riveted joint, can settle at one go, not only firmly but also attractive in appearance, the design of monolithic construction made tensile strength better, and mechanical performance is better, is applicable to more occasion.
2, effectively protect the cell piece of solar module inside to be unlikely to occur hidden splitting or battery component generation bulk deformation and cause the cracked situation of inside solar energy battery cell piece.
Relational language is explained:
Solar module: there is the indivisible solar cell combination unit of minimum encapsulation and inner Join, that direct current output can be provided separately.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. a solar cell frame, is characterized in that, comprising:
Housing (10), described housing (10) is monolithic construction, described housing (10) comprises backstop frame; And inside casing (20), described inside casing (20) is monolithic construction, described inside casing (20) fixed cover is located in described housing (10), and forms with the inwall of described backstop frame the encapsulated space that encapsulates solar panel (30).
2. solar cell frame according to claim 1, is characterized in that, at least one corner of described inside casing (20) offers eliminates the opening (23) that connects stress.
3. solar cell frame according to claim 1, it is characterized in that, the cross sectional shape of described housing (10) is Z-shaped, described housing (10) comprises the first bending plate (11), described the first bending plate (11) forms described backstop frame, offers the first spatial accommodation (111) that holds colloid on described the first bending plate (11).
4. solar cell frame according to claim 3, it is characterized in that, described housing (10) comprises intermediate plate (12) and the second bending plate (13), on described intermediate plate (12), offer a plurality of the first through holes (121) for fixing described inside casing (20), on described the second bending plate (13), offer a plurality of the second through holes (131) that described solar cell frame is installed.
5. solar cell frame according to claim 4, it is characterized in that, described inside casing (20) comprises the second plate (22), upper corresponding described the first through hole of described the second plate (22) (121) offers third through-hole (221), in described the first through hole (121) and described third through-hole (221), be equipped with connector (40), described connector (40) is fixed together described the second plate (22) and described intermediate plate (12).
6. solar cell frame according to claim 5, it is characterized in that, described inside casing (20) also comprises the first plate (21), described the first plate (21) is oppositely arranged with described the first bending plate (11), described the first plate (21) is parallel with described the first bending plate (11), upper corresponding the first spatial accommodation (111) of described the first plate (21) is provided with the second spatial accommodation (211) that holds colloid, and second plate (22) of described inside casing (20) abuts on described intermediate plate (12).
7. solar cell frame according to claim 6, is characterized in that, described the first spatial accommodation (111) and/or described the second spatial accommodation (211) comprise a plurality of stripe shape grooves arranged side by side.
8. according to the solar cell frame described in any one in claim 4 to 6, it is characterized in that, described the second through hole (131) locates to be connected with the extension spring (50) for described solar cell frame is installed.
9. a method for packing for solar cell, is characterized in that, described method for packing comprises:
All-in-one-piece housing (10) is provided, and the positive backstop frame of described housing (10) is downward placed;
By solar panel (30) just facing to described backstop frame, and described solar panel (30) is placed on described backstop frame;
All-in-one-piece inside casing (20) is put in described housing (10), and made described inside casing (20) compress described solar panel (30);
Described housing (10) is fixedly connected with described inside casing (20).
10. method for packing according to claim 9, is characterized in that,
After the described step that all-in-one-piece housing (10) is put upside down, also comprise:
In the first spatial accommodation (111) on the inwall of the described backstop frame of described housing (10), evenly smear layer of silica gel;
The described step that described solar panel (30) is placed on described backstop frame also comprises afterwards:
Layer of silica gel is evenly smeared at edge along described solar panel (30);
The described step that makes described inside casing (20) compress described solar panel (30) comprises:
By described inside casing (20), push described solar panel (30), silica gel is evenly extruded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310574301.0A CN103595340B (en) | 2013-11-15 | 2013-11-15 | Solar cell frame |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310574301.0A CN103595340B (en) | 2013-11-15 | 2013-11-15 | Solar cell frame |
Publications (2)
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CN103595340A true CN103595340A (en) | 2014-02-19 |
CN103595340B CN103595340B (en) | 2016-03-02 |
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CN201310574301.0A Expired - Fee Related CN103595340B (en) | 2013-11-15 | 2013-11-15 | Solar cell frame |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107612484A (en) * | 2017-10-17 | 2018-01-19 | 江阴艾能赛瑞能源科技有限公司 | A kind of solar components housing splicing construction |
CN109525183A (en) * | 2019-01-07 | 2019-03-26 | 江阴市余润能源科技有限公司 | A kind of environment protection solar photovoltaic component frame |
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US6105317A (en) * | 1997-09-24 | 2000-08-22 | Matsushita Electric Works, Ltd. | Mounting system for installing an array of solar battery modules of a panel-like configuration on a roof |
JP2003209274A (en) * | 2002-01-11 | 2003-07-25 | Jfe Steel Kk | Solar battery power generator for installation on water |
CN202178268U (en) * | 2011-09-01 | 2012-03-28 | 上海正泰太阳能科技有限公司 | Solar cell assembly frame structure spliced by clamping groove |
US20120234379A1 (en) * | 2009-11-30 | 2012-09-20 | Sanyo Electric Co., Ltd. | Solar cell module and method for manufacturing the same |
KR20130051850A (en) * | 2011-11-10 | 2013-05-21 | 엘지이노텍 주식회사 | Solar cell module |
CN103247704A (en) * | 2013-05-31 | 2013-08-14 | 英利能源(中国)有限公司 | Solar cell frame and packaging method of solar cell board |
-
2013
- 2013-11-15 CN CN201310574301.0A patent/CN103595340B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US6105317A (en) * | 1997-09-24 | 2000-08-22 | Matsushita Electric Works, Ltd. | Mounting system for installing an array of solar battery modules of a panel-like configuration on a roof |
JP2003209274A (en) * | 2002-01-11 | 2003-07-25 | Jfe Steel Kk | Solar battery power generator for installation on water |
US20120234379A1 (en) * | 2009-11-30 | 2012-09-20 | Sanyo Electric Co., Ltd. | Solar cell module and method for manufacturing the same |
CN202178268U (en) * | 2011-09-01 | 2012-03-28 | 上海正泰太阳能科技有限公司 | Solar cell assembly frame structure spliced by clamping groove |
KR20130051850A (en) * | 2011-11-10 | 2013-05-21 | 엘지이노텍 주식회사 | Solar cell module |
CN103247704A (en) * | 2013-05-31 | 2013-08-14 | 英利能源(中国)有限公司 | Solar cell frame and packaging method of solar cell board |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107612484A (en) * | 2017-10-17 | 2018-01-19 | 江阴艾能赛瑞能源科技有限公司 | A kind of solar components housing splicing construction |
CN109525183A (en) * | 2019-01-07 | 2019-03-26 | 江阴市余润能源科技有限公司 | A kind of environment protection solar photovoltaic component frame |
CN109525183B (en) * | 2019-01-07 | 2023-09-05 | 江阴市余润能源科技有限公司 | Environment-friendly solar photovoltaic module frame |
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