CN103589852A - Application of high-frequency switching power supply on steel wire heat treatment production line - Google Patents
Application of high-frequency switching power supply on steel wire heat treatment production line Download PDFInfo
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- CN103589852A CN103589852A CN201310566480.3A CN201310566480A CN103589852A CN 103589852 A CN103589852 A CN 103589852A CN 201310566480 A CN201310566480 A CN 201310566480A CN 103589852 A CN103589852 A CN 103589852A
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- steel wire
- production line
- power supply
- switching power
- frequency switching
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention discloses an application of a high-frequency switching power supply on a steel wire heat treatment production line. The high-frequency switching power supply is applied to a heating part of a steel wire on the steel wire heat treatment production line; according to the high-frequency switching power supply, an IGBT (insulated gate bipolar translator) is taken as a main power device, and an ultracrystalline soft magnetic alloy material is taken as a main transformer core; and a main control system adopts a multi-ring control technology and is linked with a spooling part of the steel wire heat treatment production line. According to the heat treatment production line adopting the high-frequency switching power supply, the output stability is high, output waveforms are easy to modulate, and the product quality can be improved; and at the same time, the high-frequency switching power supply is small in size, light in weight, high in efficiency and remarkable in energy-saving effect, so that clean production is realized, and the production cost is reduced.
Description
Technical field
The present invention relates to the application of high frequency switch power on steel wire thermal treatment production line,
Be applied to Steel Wire Heat Treatment heating, belong to metal products wire heat treatment process technical field.
Background technology
At present, common heat-treatment production line is to be grouped into by unwrapping wire part, steel wire heating part and wire collecting part.Wherein, what steel wire heating partly adopted is silicon-controlled rectifier, and the operating frequency of silicon-controlled rectifier is at 50-60Hz, the higher harmonic producing therefrom need absorb with heavy Lc wave filter, meanwhile, silicon-controlled rectifier is to take huge, heavy Industrial Frequency Transformer as basis, so copper loss, iron loss are all very large, energy consumption is very high, and can only guarantee within the specific limits precision, and ripple factor is high, and its effect is not fully up to expectations, do not meet the requirement of cleaner production, quality product is difficult to guarantee.
Summary of the invention
The object of the invention is, in order to overcome the deficiency of above technology, provides the application of a kind of high frequency switch power on steel wire thermal treatment production line, save energy.
High-frequency switch DC power of the present invention is applied to the steel wire steel wire heating part on steel wire thermal treatment production line, makes that volume is little, low-material-consumption, high-level efficiency, and precision is high, easy to control, than traditional silicon-controlled rectifier, generally can save energy more than 15%.
The technical solution adopted in the present invention is:
1, a high-frequency switch DC power is installed on steel wire thermal treatment production line, is substituted traditional silicon-controlled rectifier.
2, high-frequency switch DC power is usingd high-quality import IGBT as main power device, take super-microcrystalline soft magnetic alloy material as main transformer core, and master control system adopts many ring control techniquess, partly links with the take-up of steel wire thermal treatment production line.
Beneficial effect of the present invention:
(1) because high frequency electric source is capacitive load to electrical network, electrical network is had to good compensating action, can effectively reduce the reactive loss of electrical network, high-frequency transformer is worked under the high frequency up to more than 20kHz, adopt soft ferrite magnetic core, in magnetic core, loss is also less, and high frequency switch power is obviously better than silicon-controlled rectifier aspect energy-conservation.
(2) adopt the heat-treatment production line of high frequency switch power, because output stability is high, output waveform is easy to modulation, be conducive to improve the quality of products, to improving converted products quality, have and pretend use.Meanwhile, because volume is little, lightweight, efficiency is high, and energy-saving effect is remarkable, meets the requirement of cleaner production, has reduced again production cost.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
The application of high frequency switch power of the present invention on steel wire thermal treatment production line, on steel wire thermal treatment production line, high frequency switch power is applied to steel wire heating part, substitute traditional silicon-controlled rectifier, high frequency switch power is usingd high-quality import IGBT as main power device, take super-microcrystalline soft magnetic alloy material as main transformer core, and master control system has adopted many rings control techniques, partly links with the take-up of steel wire thermal treatment production line.
Claims (1)
1. the high frequency switch power application on steel wire thermal treatment production line, it is characterized in that: on steel wire thermal treatment production line, high frequency switch power is applied to steel wire heating part, described high frequency switch power be take IGBT as main power device, take super-microcrystalline soft magnetic alloy material as main transformer core, master control system has adopted many rings control techniques, partly links with the take-up of steel wire thermal treatment production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310566480.3A CN103589852A (en) | 2013-11-13 | 2013-11-13 | Application of high-frequency switching power supply on steel wire heat treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310566480.3A CN103589852A (en) | 2013-11-13 | 2013-11-13 | Application of high-frequency switching power supply on steel wire heat treatment production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103589852A true CN103589852A (en) | 2014-02-19 |
Family
ID=50080162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310566480.3A Pending CN103589852A (en) | 2013-11-13 | 2013-11-13 | Application of high-frequency switching power supply on steel wire heat treatment production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103589852A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0026032A1 (en) * | 1979-07-24 | 1981-04-01 | SAMUEL STRAPPING SYSTEMS (a division of SAMUEL MANU-TECH INC.) | Heat treatment process and apparatus |
| JPS62260020A (en) * | 1986-05-02 | 1987-11-12 | Sumitomo Electric Ind Ltd | Steel wire for spring having excellent resistance to fatigue and its production |
| CN201892419U (en) * | 2010-12-10 | 2011-07-06 | 江阴市普源科技开发有限公司 | Pipe heating furnace |
| CN202450134U (en) * | 2011-03-22 | 2012-09-26 | 司亚菲 | High frequency induction type steel wire continuous annealing equipment |
| CN103382814A (en) * | 2013-07-25 | 2013-11-06 | 沧州润涛石油设备有限公司 | Flexible electric heating sucker rod |
-
2013
- 2013-11-13 CN CN201310566480.3A patent/CN103589852A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0026032A1 (en) * | 1979-07-24 | 1981-04-01 | SAMUEL STRAPPING SYSTEMS (a division of SAMUEL MANU-TECH INC.) | Heat treatment process and apparatus |
| JPS62260020A (en) * | 1986-05-02 | 1987-11-12 | Sumitomo Electric Ind Ltd | Steel wire for spring having excellent resistance to fatigue and its production |
| CN201892419U (en) * | 2010-12-10 | 2011-07-06 | 江阴市普源科技开发有限公司 | Pipe heating furnace |
| CN202450134U (en) * | 2011-03-22 | 2012-09-26 | 司亚菲 | High frequency induction type steel wire continuous annealing equipment |
| CN103382814A (en) * | 2013-07-25 | 2013-11-06 | 沧州润涛石油设备有限公司 | Flexible electric heating sucker rod |
Non-Patent Citations (2)
| Title |
|---|
| 李全林主编: "《前沿领域新材料》", 31 December 2008, 东南大学出版社 * |
| 沈锦飞等: "钢丝热处理用大功率高频感应电源的研制", 《电力电子技术》 * |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140219 |