A kind of wood plastic composite preparation method with lubricator
Technical field
It is main raw material that common rapeseed oil on market is take in the present invention, relate to lubricator synthetic of a kind of wood plastic composite, can be used for improving the interface compatibility of wood plastic composite, improve the processing rheological of wood plastic composite, and can increase substantially the mechanical property of wood plastic product.
Background technology
Wood plastic composite (Wood-Plastic Composites is called for short WPC) is the class advanced composite material being in recent years surging forward both at home and abroad.It is to utilize polyethylene, polypropylene and polyvinyl chloride etc. to replace common resin adhesive, mix with crop residues such as surpassing more than 50wt% wood powder, bamboo powder, rice husk, stalk, sisal dregs, through plastic processings such as extruding pelletization, mold pressing, injection moldings, prepare sheet material or the section bar of wood plastic composite again.
Because the main component of the vegetable fibres such as wood powder, bamboo powder is Mierocrystalline cellulose, in Mierocrystalline cellulose, containing a large amount of hydroxyls, there is very strong polarity; And thermoplastic resin is as polyethylene, polypropylene and polyvinyl chloride etc. mostly are non-polar polymer, there is hydrophobicity, consistency is between the two poor, and the cohesive force at interface is low, has serious being separated.In wood plastic composite preparation process, add suitable lubricant can improve this situation, lubricant can form hydrogen bond with mineral filler and the lip-deep hydroxyl of plant fiber powder, improve the consistency between mineral filler, plant fiber powder and matrix resin, also can improve bonding interface and the poor problem of consistency between plant fiber powder and polymkeric substance, this is the interior lubricant effect of lubricant simultaneously.Lubricant has multiple usefulness in the actual processing of plastics, as when the extrusion moulding, can prevent polymkeric substance adhesion extrusion screw rod, can improve mobility, improves the adhesion of polymer material and screw rod and mould, prevents and reduces retentate.In addition, can also improve outward appearance and the gloss on wood plastic product surface, this is the outer lubricant effect of lubricant.
Summary of the invention
The object of this invention is to provide that a kind of to have production cost low, reaction is simple, can strengthen well the interface compatibility between plant fiber powder and matrix resin, improves the preparation method for wood plastic composite lubricant of blend processing rheological property.
Concrete steps are:
(1) 10 ~ 15g, ten dihydroxystearic acids and 4 ~ 8g methacrylic acid are added in reactor, then add 0.1 ~ 0.3g catalyzer and 30 ~ 50ml toluene solvant, at N
2under protection, at 120 ~ 150 ℃, back flow reaction, after 3 ~ 5 hours, steams toluene solvant and obtains esterification products.
(2) 4 ~ 9g polyethylene polyamine, 20 ~ 30g rapeseed oil and 0.1 ~ 0.3g catalyzer are joined in step (2) gained esterification products, at N
2under protection, be warming up to 100 ~ 150 ℃ of reactions 4 ~ 8 hours, be cooled to room temperature, obtain pale yellow oily liquid body, be wood plastic composite with lubricator.
Described catalyzer is a kind of in p-methyl benzenesulfonic acid and aniline sulfonic acid.
Described toluene, p-methyl benzenesulfonic acid and aniline sulfonic acid are analytical pure.
Described ten dihydroxystearic acids, methacrylic acid and polyethylene polyamine are technical grade.
The present invention be take rapeseed oil as main raw material, utilizes the multiple acidic substance such as linolic acid in rapeseed oil, erucic acid, oleic acid, and with the synthetic lubricant that reacts such as ten dihydroxystearic acids, polyethylene polyamine, the lubricant of synthesized has interior lubricated and outer lubricant effect concurrently; Synthesis material is cheap, and method is simple; Can improve blend flow, the easy demoulding of product, finished surface is highly polished; Can improve the consistency between mineral filler, plant fiber powder and matrix resin, thereby improve the mechanical property of sheet material.
Embodiment
It is rapeseed oil (commercially available) that following embodiment prepares wood plastic composite main raw material with lubricator; Methacrylic acid (technical grade), ten dihydroxystearic acids (technical grade), polyethylene polyamine (technical grade), p-methyl benzenesulfonic acid (analytical pure), toluene (analytical pure).
embodiment1:
(1) 10g ten dihydroxystearic acids, 5g methacrylic acid are added in reactor, add 0.15g p-methyl benzenesulfonic acid and 40ml toluene solvant, at N
2under protection, at 140 ℃, back flow reaction, after 4 hours, steams toluene solvant and obtains esterification products.
(2) 5g polyethylene polyamine, 21g rapeseed oil and 0.12g p-methyl benzenesulfonic acid are joined in step (1) gained esterification products, at N
2under protection, be warming up to 150 ℃ of reactions 6 hours, be cooled to room temperature, obtain pale yellow oily liquid body, be the lubricant product of invention.Added in wood plastic composite, can be improved well the processing fluidity of wood plastic composite.When adding consumption to be the 0.5wt% of wood powder, shock strength and flexural strength have improved respectively 28% and 26%.
embodiment2:
(1) first 12g ten dihydroxystearic acids, 6g methacrylic acid are added in reactor, add 0.15g p-methyl benzenesulfonic acid and 35ml toluene solvant, at N
2under protection, at 150 ℃, back flow reaction, after 5 hours, steams toluene solvant and obtains esterification products.
(2) 7g polyethylene polyamine, 24g rapeseed oil and 0.2g p-methyl benzenesulfonic acid are joined in above-mentioned esterification products, at N
2under protection, be warming up to 150 ℃ of reactions 6 hours, be cooled to room temperature, obtain pale yellow oily liquid body, be the lubricant product of invention.Added in wood plastic composite, can be improved well the processing fluidity of wood plastic composite.When adding consumption to be the 0.5wt% of wood powder, shock strength and flexural strength have improved respectively 24% and 22%.
embodiment3:
(1) first 14g ten dihydroxystearic acids, 8g methacrylic acid are added in reactor, add 0.2g p-methyl benzenesulfonic acid and 50ml toluene solvant, at N
2under protection, at 140 ℃, back flow reaction, after 4 hours, steams toluene solvant and obtains esterification products.
(2) 8g polyethylene polyamine, 28g rapeseed oil and 0.25g p-methyl benzenesulfonic acid are joined in above-mentioned esterification products, at N
2under protection, be warming up to 150 ℃ of reactions 6 hours, be cooled to room temperature, obtain pale yellow oily liquid body, be the lubricant product of invention.Added in wood plastic composite, can be improved well the processing fluidity of wood plastic composite.When adding consumption to be the 0.5wt% of wood powder, shock strength and flexural strength have improved respectively 22% and 18%.