CN103578795A - Manufacturing method for energy storage element - Google Patents
Manufacturing method for energy storage element Download PDFInfo
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- CN103578795A CN103578795A CN201210258632.9A CN201210258632A CN103578795A CN 103578795 A CN103578795 A CN 103578795A CN 201210258632 A CN201210258632 A CN 201210258632A CN 103578795 A CN103578795 A CN 103578795A
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- battery lead
- lead plate
- glue frame
- framework
- energy
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Abstract
Provided is a manufacturing method for an energy storage element. The manufacturing method includes the steps that firstly, a frame body is fixedly arranged on the top surface of a first plate electrode; secondly, a rubber frame located on the periphery of the frame body is fixedly arranged on the top surface of the first plate electrode, and the top surface of the rubber frame is higher than the top surface of the frame body; thirdly, under a vacuum environment, an electrolyte is filled into containing space defined by the rubber frame, the frame body and the first plate electrode in an enclosed mode to form a first unit; fourthly, a second unit is arranged on the top surface of the rubber frame and comprises a second plate electrode; fifthly, under the vacuum environment, the second unit is bonded to the rubber frame of the first unit, and thus the electrolyte is stored between the first plate electrode and the second plate electrode in a sealed mode. Therefore, the manufacturing method can prevent too much air from being doped in the electrolyte in the energy storage element to influence performance of the energy storage element, and the manufacturing yield of the energy storage element is further improved.
Description
Technical field
The present invention is relevant with a kind of energy-storage travelling wave tube that is called as electrochemical capacitance (Ultra-capacitor), particularly about a kind of manufacture method of energy-storage travelling wave tube.
Background technology
There is on the market a kind of energy-storage travelling wave tube that is called as electrochemical capacitance, its structure is mainly that electrolyte is sealed between two battery lead plates, with the principle of employing " electrification is double-deck " (electrochemicai double layer), make the interface that this two battery lead plate contacts with electrolyte produce the effect of charging and discharging.When this two battery lead plate is bestowed a voltage, the interface that each battery lead plate contacts with electrolyte can form the charge layer of stored charge, and meaning produces charging effect.When this voltage is disengaged, the electric charge of this two charge layers accumulation can move in electrolyte, and then produces charging neutrality and give off energy.
Aforesaid electrochemical capacitance not only can solve shortcoming and the low shortcoming of conventional batteries power output that traditional capacitance storage power is low, and, the energy storage density of electrochemical capacitance and power are all higher than traditional electric capacity and battery, quite be applicable to being applied to portable type 3C Product, compound driving or electric motor car, and other need configure the electronic instrument of the little and energy storage density of volume and all high power supply of power.
Refer to No. 501324 patent of invention case of TaiWan, China, this patent provides a kind of manufacture method of electrochemical capacitance, can cohere rapidly two battery lead plates and electrolyte is sealed up for safekeeping therein.Yet the easy too much air of doping and affect its performance in the electrolyte of the electrochemical capacitance that this manufacture method is made, makes the fine ratio of product of electrochemical capacitance low, thereby still haves much room for improvement.
Summary of the invention
Because above-mentioned shortcoming, main purpose of the present invention is to provide a kind of manufacture method of energy-storage travelling wave tube, can avoid adulterating too much air in the electrolyte of energy-storage travelling wave tube and affects its performance, and then improve the fine ratio of product of this energy-storage travelling wave tube.
For reaching above-mentioned purpose, the manufacture method of energy-storage travelling wave tube provided by the present invention, includes the following step:
A) end face at one first battery lead plate sets firmly a framework;
B) at the end face of this first battery lead plate, set firmly a glue frame that is positioned at this framework periphery, the distance of an end face of this glue frame and the end face of this first battery lead plate is the distance that is greater than an end face of this framework and the end face of this first battery lead plate;
C) under vacuum environment, the accommodation space that the end face of this glue frame, this framework and this first battery lead plate defines is filled an electrolyte, forms a first module being comprised of this first battery lead plate, this framework, this glue frame and this electrolyte;
D) end face at this glue frame arranges a second unit, and this second unit includes one second battery lead plate; And
E) under vacuum environment, pressurization, in conjunction with this first module and this second unit, makes this second unit be bonded in the glue frame of this first module, and then this electrolyte is sealed up for safekeeping between this first battery lead plate and this second battery lead plate.
At this step e) process in, a softening glue frame part can be filled up on the end face of this framework, and then cohere this framework and this second unit, and, because the volume of this accommodation space can reduce, wherein residual air and unnecessary electrolyte can be disposed to outside glue frame, therefore in aforementioned process, this manufacture method can be avoided adulterating too much air and affecting its performance in the electrolyte of energy-storage travelling wave tube, and then improves the fine ratio of product of this energy-storage travelling wave tube.
Detailed structure, feature, assembling or the occupation mode of the manufacture method of relevant energy-storage travelling wave tube provided by the present invention, described during the execution mode in follow-up is described in detail.Yet, in field of the present invention, having and conventionally know that the knowledgeable should be able to understand, described detailed description and the cited specific embodiment of enforcement the present invention, be only for the present invention is described, not in order to limit patent claim of the present invention.
Accompanying drawing explanation
Below the embodiment by cited is coordinated to the accompanying drawing of enclosing, describe technology contents of the present invention and feature in detail, wherein:
The step of the manufacture method of the energy-storage travelling wave tube that Fig. 1 to Fig. 3 provides for the present invention's one first preferred embodiment schematic diagram a);
The step b of the manufacture method of the energy-storage travelling wave tube that Fig. 4 and Fig. 5 provide for this first preferred embodiment of the present invention) schematic diagram;
The step c of the manufacture method of the energy-storage travelling wave tube that Fig. 6 and Fig. 7 provide for this first preferred embodiment of the present invention) schematic diagram;
The steps d of the manufacture method of the energy-storage travelling wave tube that Fig. 8 provides for this first preferred embodiment of the present invention) schematic diagram;
The step e of the manufacture method of the energy-storage travelling wave tube that Fig. 9 and Figure 10 provide for this first preferred embodiment of the present invention) schematic diagram;
Figure 11 is analogous to Fig. 3, and the step of the manufacture method of the energy-storage travelling wave tube that demonstration the present invention one second preferred embodiment provides a);
Figure 12 is analogous to Figure 10, shows the made energy-storage travelling wave tube of manufacture method that this second preferred embodiment of the present invention provides;
Figure 13 is analogous to Fig. 8, shows the steps d of the manufacture method of the energy-storage travelling wave tube that the present invention 1 the 3rd preferred embodiment provides);
Figure 14 is analogous to Figure 10, shows the made energy-storage travelling wave tube of manufacture method that the present invention's the 3rd preferred embodiment provides;
The steps d of the manufacture method of the energy-storage travelling wave tube that Figure 15 and Figure 16 provide for the present invention 1 the 4th preferred embodiment) schematic diagram; And
The cross-sectional schematic of the energy-storage travelling wave tube that manufacture method that Figure 17 provides for the present invention's the 4th preferred embodiment is made.
Embodiment
Applicant is first in this explanation, and in the embodiment and accompanying drawing that will introduce below, identical reference number, represents same or similar element or its architectural feature.Secondly, when addressing an element and be arranged on another element, represent that aforementioned components is to be set directly on this another element, or aforementioned components is to be indirectly arranged on this another element, that is, between two element, be also provided with one or more other elements.And when addressing an element " directly " and being arranged on another element, represent between two element and there is no any other element is set.
Refer to Fig. 1 to Figure 10, the manufacture method of the energy-storage travelling wave tube 10 (as shown in figure 10) that the present invention's one first preferred embodiment provides includes the following step:
A) as shown in Figure 1, provide one first battery lead plate 12, its material can be titanium, or other can with the metal of electrolyte generation redox reaction or nonmetal.As shown in Figures 2 and 3, at an end face 122 of this first battery lead plate 12, set firmly a framework 14, the ink that this framework 14 can be curing by being subject to light is made, and its generation type is to be coated with ink in this end face 122, then makes this ink be subject to light and solidify.
In the present embodiment, the outline of this framework 14 and interior profile are all square, and this framework 14 has an end face 142, surface 144, and four inner surfaces 146 all round.Yet the shape of this framework 14 and generation type thereof are not limited with the supplier of the present embodiment institute, as long as the end face 122 of this first battery lead plate 12 can be installed with outline and is close-shaped framework 14 in this step.
B) as shown in Figures 4 and 5, at the end face 122 of this first battery lead plate 12, set firmly a glue frame 16 that is positioned at these framework 14 peripheries, an end face 162 of this glue frame 16 is the distances that are greater than end face 142 with the end face 122 of this first battery lead plate 12 of this framework 14 with the distance of the end face 122 of this first battery lead plate 12.The material of this glue frame 16 can be the have thermoplasticity resin of (thermal plastic), take again and has good resistance to acids and bases, tackness and sealing person as good.
C) as shown in Figure 6, carrying out under vacuum treated environment, this first battery lead plate 12 is placed into one together with this framework 14 setting firmly on its end face 122 and this glue frame 16 to be equipped with in the container 20 of electrolyte 18 and to immerse this electrolyte 18, make the accommodation space 22 that the end face 122 of this glue frame 16, this framework 14 and this first battery lead plate 12 defines be full of this electrolyte 18, to form a first module 24 (as shown in Figure 7) being formed by this first battery lead plate 12, this framework 14, this glue frame 16 and this electrolyte 18.
This container 20 can be provided with ultrasonic unit (not shown), to produce ultrasonic wave in this step, shakes this electrolyte 18, and thus, this electrolyte 18 is easier to be full of this accommodation space 22, to reduce the interior residual air of this accommodation space 22.
This step is mainly that electrolyte 18 is packed into this accommodation space 22, and it is reached mode and with the supplier of the present embodiment institute, is not limited, for example, electrolyte 18 can be poured into this accommodation space 22.
D) as shown in Figure 8, end face 162 at this glue frame 16 arranges a second unit 25, and in the present embodiment, this second unit 25 only includes one second battery lead plate 26, the material of this second battery lead plate 26 can be titanium, or other can with the metal of electrolyte generation redox reaction or nonmetal.
E) carrying out under vacuum treated environment, utilize a firing equipment (not shown) to heat this glue frame 16, make these glue frame 16 meltings and soften, and this second battery lead plate 26 is compressed to (as shown in Figure 9) towards this first battery lead plate 12, thus, this glue frame 16 can cohere mutually with this second battery lead plate 26, and softening glue frame 16 parts can be filled up on the end face 142 of this framework 14, and then cohere this framework 14 and this second battery lead plate 26 (as shown in figure 10), in process, first, two battery lead plates 12, 26 distance can be dwindled, and the volume of this accommodation space 22 can reduce, air residual in this accommodation space 22 and unnecessary electrolyte 18 are disposed to outside glue frame 16, thus, the electrolyte 18 of sealing up for safekeeping in this energy-storage travelling wave tube 10 can not affect its performance because of the too much air that adulterates, therefore, aforementioned manufacture method can improve the fine ratio of product of this energy-storage travelling wave tube 10.
Refer to Figure 11 and Figure 12, the difference of the energy-storage travelling wave tube 10 that the energy-storage travelling wave tube 30 that the present invention's one second preferred embodiment provides and the first preferred embodiment provide is to be also installed with four supporters 32 that are positioned at this accommodation space 22 on the end face 122 of this first battery lead plate 12, as shown in figure 11, described supporter 32 is to be made into integration with this framework 14 simultaneously, and by the inner surface 146 of this framework 14, protruded out respectively, this means, described supporter 32 equally can by being subject to light, curing ink be made.Thus, described supporter 32 can produce supporting role between this first and second battery lead plate 12,26, makes this energy-storage travelling wave tube 30 have preferably structural strength.
Refer to Figure 13 and Figure 14, the difference of the energy-storage travelling wave tube 10 that the energy-storage travelling wave tube 40 that the present invention 1 the 3rd preferred embodiment provides and the first preferred embodiment provide is, the steps d of the manufacture method of this energy-storage travelling wave tube 40) set second unit 42 is except the second battery lead plate 26, the additional structure 44 that also includes a bottom surface 262 of being located at the second battery lead plate 26, the structure that makes this second unit 42 is identical with this first module 24.In other words, this additional structure 44 includes a framework 14 and a glue frame 16 that is fixedly arranged on this bottom surface 262, and accommodation space wherein 22 is filled with electrolyte 18.
In this steps d) in, the glue frame 16 of this second unit 42 is to fold on the end face 162 of the glue frame 16 that is located at this first module 24 with its bottom surface 164.Because the molecule of this electrolyte 18 is quite little, and in fact respectively the surface of this framework 14 and glue frame 16 has concavo-convex fluctuating, moreover, in fact the height of this accommodation space 22 quite little, therefore, even if make as illustrated in fig. 13 the accommodation space 22 of this second unit 42 down, electrolyte 18 still can be attached in this accommodation space 22.
The step e of the present embodiment) be that the glue frame 16 of this first module 24 and the glue frame of this second unit 25 16 are softened, and this two glue frame 16 is cohered mutually, and then produce energy-storage travelling wave tube 40 as shown in figure 14, between its first and second battery lead plate 12,26, seal more electrolyte 18 up for safekeeping, therefore can store more electric energy.
As shown in Figure 10, Figure 12 and Figure 14, the energy-storage travelling wave tube 10,30,40 that aforementioned each embodiment provides only has two battery lead plates 12,26, and only there is one deck electrolyte 18, respectively the charge and discharge effect of this energy-storage travelling wave tube 10,30,40 is to occur in the interface that this two battery lead plate 12,26 contacts with electrolyte 18, that is the end face 122 of this first battery lead plate 12 and the bottom surface 262 of this second battery lead plate 26.Yet manufacture method provided by the present invention more can produce has the more energy-storage travelling wave tube of multi-electrode plate and more multi-layered electrolyte, makes this energy-storage travelling wave tube have the interfaces that produce charge and discharge effect, to promote its charge efficiency and reserve of electricity more.
For example, refer to Figure 15 to Figure 17, the present invention 1 the 4th preferred embodiment provides an energy-storage travelling wave tube 50 with two layers of electrolyte 18, the steps d of its manufacture method) in bottom surface 262 and the end face 264 of the second battery lead plate 26 of set second unit 52 be all provided with additional structure 44 as the aforementioned; Thus, this energy-storage travelling wave tube 50 is except having one deck electrolyte 18 between this second battery lead plate 26 bottom surfaces 262 and this first battery lead plate 12, on glue frame 16 on these the second battery lead plate 26 end faces 264, can fold again and establish one the 3rd unit 54, also to form one deck electrolyte 18 on this end face 264.In the present embodiment, the 3rd unit 54 is identical with the second unit 42 (as shown in figure 13) of aforementioned the 3rd preferred embodiment; Yet the 3rd unit 54 also can be identical with the second unit 25 (as shown in Figure 8) of aforementioned this first preferred embodiment, that is only include a battery lead plate.Thus, this energy-storage travelling wave tube 50 has three battery lead plates, and four interfaces that can produce charge and discharge effect, so this energy-storage travelling wave tube 50 has higher charge efficiency and reserve of electricity.
Well imagine, as long as the manufacture method of energy-storage travelling wave tube provided by the present invention is in steps d) in, the folded temporary location (can as the structure of first module 24 or second unit 52) of establishing in this first module 24, the folded closed cell (can as the structure of second unit 25 or second unit 42) of establishing in the top, can produce the energy-storage travelling wave tube with two layers of electrolyte 18 again.Even, overlapping more temporary locations as the aforementioned between this first module 24 and aforesaid closed cell, its accumulate element of making can have more multi-layered electrolyte 18 and the interface that produces charge and discharge effect more, and then has higher charge efficiency and reserve of electricity.
It is worth mentioning that, in aforementioned each embodiment, respectively in this accommodation space 22, all can be provided with the supporter 32 as described in the second preferred embodiment, to promote the respectively structural strength of this energy-storage travelling wave tube.The quantity of the supporter of energy-storage travelling wave tube provided by the present invention and shape are also unrestricted, and not necessarily will be connected with framework one, as long as be fixedly arranged on battery lead plate and be positioned at accommodation space 22.
It is worth mentioning that, the manufacture method of aforementioned energy-storage travelling wave tube provided by the present invention, is actually and once produces a plurality of energy-storage travelling wave tubes of sharing described battery lead plates, and therefore after abovementioned steps, described battery lead plate needs cropped and makes that respectively this energy-storage travelling wave tube is separated.Yet technical characterstic of the present invention is each front step of this cutting step, that is abovementioned steps is a) to step e), so each accompanying drawing and aforementioned each embodiment only show and narrate single energy-storage travelling wave tube, so that explanation.
Finally, must again illustrate, the present invention takes off disclosed composed component in embodiment in front, only for illustrating, is not used for limiting the scope of this case, the alternative or variation of other equivalence elements, and the claim scope that also should be this case contains.
Claims (10)
1. a manufacture method for energy-storage travelling wave tube, includes the following step:
A) end face at one first battery lead plate sets firmly a framework;
B) at the end face of this first battery lead plate, set firmly a glue frame that is positioned at this framework periphery, the distance of an end face of this glue frame and the end face of this first battery lead plate is greater than the distance of an end face of this framework and the end face of this first battery lead plate;
C) under vacuum environment, the accommodation space that the end face of this glue frame, this framework and this first battery lead plate defines is filled an electrolyte, forms a first module being comprised of this first battery lead plate, this framework, this glue frame and this electrolyte;
D) end face at this glue frame arranges a second unit, and this second unit includes one second battery lead plate; And
E), under vacuum environment, pressurization, in conjunction with this first module and this second unit, makes this second unit be bonded in the glue frame of this first module, and then this electrolyte is sealed up for safekeeping between this first battery lead plate and this second battery lead plate.
2. the manufacture method of energy-storage travelling wave tube as claimed in claim 1, this step c wherein) be this first battery lead plate to be placed into one together with this framework setting firmly on its end face and this glue frame be equipped with in the container of this electrolyte and immerse this electrolyte, so that this electrolyte is packed into this accommodation space.
3. the manufacture method of energy-storage travelling wave tube as claimed in claim 2, wherein this step c) more with this electrolyte of ultrasonic oscillation.
4. the manufacture method of energy-storage travelling wave tube as claimed in claim 1, is wherein also installed with at least one supporter that is positioned at this accommodation space on the end face of this first battery lead plate.
5. the manufacture method of energy-storage travelling wave tube as claimed in claim 4, wherein this framework has a plurality of inner surfaces that are positioned at this accommodation space, and described inner surface protrudes out respectively this supporter.
6. the manufacture method of energy-storage travelling wave tube as claimed in claim 1, wherein this second unit also includes an additional structure, this additional structure includes a framework, one glue frame and an electrolyte, this framework is fixedly arranged on a bottom surface of this second battery lead plate, this glue frame is fixedly arranged on the bottom surface of this second battery lead plate and is positioned at this framework peripheral, the distance of one bottom surface of this glue frame and the bottom surface of this second battery lead plate is greater than the distance of a bottom surface of this framework and the bottom surface of this second battery lead plate, this electrolyte is filled in this glue frame, the accommodation space that the bottom surface of this framework and this second battery lead plate defines, this steps d) be the glue frame of this second unit to be folded with its bottom surface on the end face of the glue frame that is located at this first module, this step e) be that the glue frame of this first module and the glue frame of this second unit are softened, and then this two glue frame is cohered mutually.
7. the manufacture method of energy-storage travelling wave tube as claimed in claim 6, wherein this second unit also includes another this additional structure of an end face of being located at this second battery lead plate.
8. the manufacture method of the energy-storage travelling wave tube as described in claim 6 or 7, wherein the additional structure of this second unit also includes at least one supporter that is positioned at its accommodation space and is fixedly arranged on this second battery lead plate.
9. the manufacture method of energy-storage travelling wave tube as claimed in claim 8, wherein the supporter of the additional structure of this second unit is that one is connected with framework.
10. the manufacture method of energy-storage travelling wave tube as claimed in claim 9, wherein the framework of the additional structure of this second unit has a plurality of inner surfaces that are positioned at the accommodation space of this additional structure, and described inner surface protrudes out respectively this supporter.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210258632.9A CN103578795A (en) | 2012-07-25 | 2012-07-25 | Manufacturing method for energy storage element |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210258632.9A CN103578795A (en) | 2012-07-25 | 2012-07-25 | Manufacturing method for energy storage element |
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| CN103578795A true CN103578795A (en) | 2014-02-12 |
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| CN201210258632.9A Pending CN103578795A (en) | 2012-07-25 | 2012-07-25 | Manufacturing method for energy storage element |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109001929A (en) * | 2018-10-17 | 2018-12-14 | 京东方科技集团股份有限公司 | Glue frame, backlight module, display device and its manufacturing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1149266A (en) * | 1994-03-30 | 1997-05-07 | 尖端研究组织公司 | Improved energy storage device and methods of manufacture |
| US20020031884A1 (en) * | 1998-09-29 | 2002-03-14 | James Day | Sealed ultracapacitor |
| CN1368745A (en) * | 2001-02-06 | 2002-09-11 | 国际超能源高科技股份有限公司 | Packaging method for electric accumulating unit of supercapacitance energy accumulator |
| US20090046413A1 (en) * | 2006-12-04 | 2009-02-19 | Yung Sheng Huang | Structure of supercapacitor and method for manufacturing the same |
-
2012
- 2012-07-25 CN CN201210258632.9A patent/CN103578795A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1149266A (en) * | 1994-03-30 | 1997-05-07 | 尖端研究组织公司 | Improved energy storage device and methods of manufacture |
| US20020031884A1 (en) * | 1998-09-29 | 2002-03-14 | James Day | Sealed ultracapacitor |
| CN1368745A (en) * | 2001-02-06 | 2002-09-11 | 国际超能源高科技股份有限公司 | Packaging method for electric accumulating unit of supercapacitance energy accumulator |
| US20090046413A1 (en) * | 2006-12-04 | 2009-02-19 | Yung Sheng Huang | Structure of supercapacitor and method for manufacturing the same |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109001929A (en) * | 2018-10-17 | 2018-12-14 | 京东方科技集团股份有限公司 | Glue frame, backlight module, display device and its manufacturing method |
| CN109001929B (en) * | 2018-10-17 | 2021-10-12 | 京东方科技集团股份有限公司 | Rubber frame, backlight module, display device and manufacturing method thereof |
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Application publication date: 20140212 |