CN103572624A - Ultra-thin fiber cleaning rope and manufacturing method thereof - Google Patents
Ultra-thin fiber cleaning rope and manufacturing method thereof Download PDFInfo
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- CN103572624A CN103572624A CN201310560879.0A CN201310560879A CN103572624A CN 103572624 A CN103572624 A CN 103572624A CN 201310560879 A CN201310560879 A CN 201310560879A CN 103572624 A CN103572624 A CN 103572624A
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- superfine fibre
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Abstract
The invention discloses an ultra-thin fiber cleaning rope and a manufacturing method of the ultra-thin fiber cleaning rope. The ultra-thin fiber cleaning rope comprises a rope skin and a rope core. The rope skin is in the shape of a cylinder and woven by multiple threads composed of ultra-thin fibers according to a certain weaving method, each thread is formed by exerting certain twisting force on multiple ultra-thin long fibers of which surfaces are processed and the rope core is located in the middle of the rope skin and is a combination body of the ultra-thin fiber threads. The rope is compactly woven, the processing technology is reasonable and the product has ultra-strong cleaning performance and is safe and convenient to use.
Description
Technical field
The invention belongs to rope technique field, especially relate to the clean rope its preparation method of a kind of superfine fibre.
Background technology
Compound rope is owing to having well two kinds of performances of inside and outside material, and is widely used, so compound rope is a kind of important daily living article, and in existing compound rope, although had other high-performance, clean-up performance is not high.
Summary of the invention
The object of the invention is: clean rope of superfine fibre that a kind of cleaning capacity is strong and preparation method thereof is provided.
For achieving the above object, the technical scheme that the present invention takes is: a kind of superfine fibre cleans rope, include rope skin and wire rope core, the multi beam strand that rope skin is comprised of superfine fibre is woven into cylindrical according to certain braid method, every bundle strand applies certain twist by many surface treated superfine fibre long filaments and forms, wire rope core is positioned in the middle of rope skin, and wire rope core is the aggregate of superfine fibre strand.
Described superfine fibre is the polyurethane superfine fibre that diameter is equal to or less than 0.4 μ m.
A preparation method for the clean rope of superfine fibre, comprises the following steps:
(1) selection: select surface-treated polyurethane superfine fibre long filament, its specification is 630D-1260D; The process of surface treatment of described polyurethane superfine fibre long filament is: three hydroxyphenyl ethane and diazonium naphthoquinone sulphonate are made to photosensitive mixed liquor according to the ratio of percentage by weight 25% and 75%, polyurethane superfine fibre long filament is put into photosensitive mixed liquor lucifuge water-insoluble but that dissolve in the alkaline aqueous solution and place 1 hour;
(2) doubling: doubling adopts 2-4 root polyurethane superfine fibre long filament to be combined into one through doubling frame under equal tension condition;
(3) twist thread: the superfine fibre long filament after doubling is added and is twisted strand by twisting machine, the twist is 40-65 twist/m;
(4) HEAT SETTING: the strand of having twisted, in complete relaxed state, is put into yarn steaming machine and carried out steam heat wet setting, and heat set conditions is: 75-120 ℃, 0.1-0.15Mpa, heat-setting time is 45-90 minute;
(5) knit in advance: the strand after HEAT SETTING is made in advance the bobbin that meets high-speed knitter spindle size and weaves on full-automatic pre-loom;
(6) become rope: rope skin is woven into cylindrical by 48 polyurethane superfine fibre strands, wherein 24 strands be S twist with the fingers to, 24 strands be Z twist with the fingers to, wire rope core is the aggregate of polyurethane superfine fibre strand, rope leather block closes the disposable weaving forming of wire rope core.
Beneficial effect of the present invention is: the clean rope of superfine fibre of the present invention includes rope skin and wire rope core, rope skin is columniform, the multi beam strand being comprised of superfine fibre is according to certain braid method braiding cutification, every bundle strand applies certain twist by many surface treated superfine fibre long filaments and forms, and wire rope core is positioned in the middle of rope skin.Braiding is compact, processing technology is reasonable, the polyurethane superfine fibre fineness of diameter 0.4 μ m is only real silk 1/10, there is extremely strong decontamination, water absorbing properties, the little extremely dust granules of several microns can be more effectively caught in its special cross section, scrubbing, the effect of deoiling is fairly obvious, dirt is adsorbed in (rather than fibrous inside) between fiber, fibre number is high in addition, density is large, so high adsorption capacity, after using only need with clear water or a little washing agent clean, superfine fibre can adsorb the dust of 7 times of own wts, particle, liquid, therefore the clean rope of superfine fibre of the present invention has superpower clean-up performance, safe ready, applied range.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the clean rope of superfine fibre of the present invention.
The specific embodiment
Illustrate by reference to the accompanying drawings the present embodiment, Fig. 1 is the schematic diagram of the clean rope of superfine fibre of the present invention, the clean rope of superfine fibre includes rope skin 1 and wire rope core 2, wire rope core 2 is arranged in rope skin 1, the cylindrical jacket body that the multi beam superfine fibre strand that rope skin 1 is set to be formed by many surface-treated superfine fibre long filament twisting is woven into.In the present embodiment, rope skin 1 be set to 48 bundle superfine fibre strands according to 24 strands be S to twist with the fingers to, 24 strands be that Z twists with the fingers to the cylinder being woven into, wire rope core 2 is set to the aggregate of superfine fibre strand.Superfine fibre adopt there is extremely strong decontamination, polyurethane superfine fibre that water imbibition, diameter are equal to or less than 0.4 μ m.
The superfine fibre fineness of diameter 0.4 μ m is only real silk 1/10, there is extremely strong decontamination, water absorbing properties, the little extremely dust granules of several microns can be more effectively caught in its special cross section, scrubbing, the effect of deoiling is fairly obvious, dirt is adsorbed in (rather than fibrous inside) between fiber, fibre number is high in addition, density is large, so high adsorption capacity, after using only need with clear water or a little washing agent clean, superfine fibre can adsorb the dust of 7 times of own wts, particle, liquid, every filament only has 1/200 of hair, Here it is, and superfine fibre has the reason of superpower cleaning capacity.
The preparation method of the clean rope of superfine fibre comprises the following steps:
1, selection: select surface-treated polyurethane superfine fibre long filament, its specification is 630D-1260D; The process of surface treatment of polyurethane superfine fibre long filament is: by weight percentage, three hydroxyphenyl ethane and diazonium naphthoquinone sulphonate are made to photosensitive mixed liquor according to 25% and 75% ratio, polyurethane superfine fibre long filament is put into photosensitive mixed liquor lucifuge water-insoluble but that dissolve in the alkaline aqueous solution and place 1 hour, can obtain decontamination, the better polyurethane superfine fibre of water absorbing properties long filament.
2, doubling: doubling adopts 2-4 root polyurethane superfine fibre long filament to be combined into one through doubling frame under equal tension condition.
3, twist thread: the polyurethane superfine fibre long filament after doubling is twisted by 814 type twisting machines, and the twist is 40-65 twist/m, and twisting machine driving belt degree of tightness is consistent, and every threads must be controlled by tension regulator, regularly measure its rotating speed and the twist.
4, HEAT SETTING: the strand of having twisted, in complete relaxed state, is put into yarn steaming machine and carried out steam heat wet setting, and heat set conditions is: 75-120 ℃, 0.1-0.15Mpa, heat-setting time is 45-90 minute.
5, knit in advance: the strand after HEAT SETTING is made in advance the bobbin that meets high-speed knitter spindle size and weaves on full-automatic pre-loom.
6, become rope: the bobbin weaving is in advance put on spindle, by starting the driven by motor spindle of high-speed knitter, carry out high speed rotating braiding, 48 strands of integrated by weaving, wherein 24 strands be S twist with the fingers to, 24 strands be Z twist with the fingers to, rope skin 1 is in conjunction with the disposable weaving forming of wire rope core 2, and rope skin 1 and wire rope core 2 braidings are compact, have improved intensity.
Embodiment 1:
The preparation method of the clean rope of superfine fibre, comprises the following steps:
(1), select surface-treated polyurethane superfine fibre long filament, its specification is 630D; The process of surface treatment of polyurethane superfine fibre long filament is: by weight percentage, three hydroxyphenyl ethane and diazonium naphthoquinone sulphonate are made to photosensitive mixed liquor according to 25% and 75% ratio, polyurethane superfine fibre long filament is put into photosensitive mixed liquor lucifuge water-insoluble but that dissolve in the alkaline aqueous solution and place 1 hour;
(2), doubling: doubling adopts 2 polyurethane superfine fibre long filaments to be combined into one through doubling frame under equal tension condition;
(3), twist thread: the polyurethane superfine fibre long filament after doubling is twisted by 814 type twisting machines, and the twist is 40-65 twist/m, and twisting machine driving belt degree of tightness is consistent, and every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist;
(4) HEAT SETTING: the strand of having twisted, in complete relaxed state, is put into yarn steaming machine and carried out steam heat wet setting, and heat set conditions is: 75 ℃, 0.1Mpa, heat-setting time is 45 minutes;
(5), knit in advance: by the strand after HEAT SETTING, on full-automatic pre-loom, be made in advance the bobbin that meets high-speed knitter spindle size and weave;
(6), become rope: 48 strands of integrated by weaving, wherein 24 strands be S twist with the fingers to, 24 strands be Z twist with the fingers to, wire rope core 2 be the aggregate of superfine fibre strand, the leather block of restricting closes the disposable weaving forming of wire rope core.
Embodiment 2:
The preparation method of the clean rope of superfine fibre, comprises the following steps:
(1), select surface-treated polyurethane superfine fibre long filament, its specification is 1000D; The process of surface treatment of polyurethane superfine fibre long filament is with embodiment 1;
(2), doubling: doubling adopts 3 polyurethane superfine fibre long filaments to be combined into one through doubling frame under equal tension condition;
(3), twist thread: the polyurethane superfine fibre long filament after doubling is twisted by 814 type twisting machines, and the twist is 40-65 twist/m, and twisting machine driving belt degree of tightness is consistent, and every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist;
(4) HEAT SETTING: the strand of having twisted, in complete relaxed state, is put into yarn steaming machine and carried out steam heat wet setting, and heat set conditions is: 100 ℃, 0.12Mpa, heat-setting time is 60 minutes;
(5), knit in advance: by the strand after HEAT SETTING, on full-automatic pre-loom, be made in advance the bobbin that meets high-speed knitter spindle size and weave;
(6), become rope: 48 strands of integrated by weaving, wherein 24 strands be S twist with the fingers to, 24 strands be Z twist with the fingers to, wire rope core 2 be the aggregate of superfine fibre strand, the leather block of restricting closes the disposable weaving forming of wire rope core.
Embodiment 3:
The preparation method of the clean rope of superfine fibre, comprises the following steps:
(1), select surface-treated polyurethane superfine fibre long filament, its specification is 1260D; The process of surface treatment of polyurethane superfine fibre long filament is with embodiment 1;
(2), doubling: doubling adopts 4 polyurethane superfine fibre long filaments to be combined into one through doubling frame under equal tension condition;
(3), twist thread: the polyurethane superfine fibre long filament after doubling is twisted by 814 type twisting machines, and the twist is 40-65 twist/m, and twisting machine driving belt degree of tightness is consistent, and every threads must be controlled by tension regulator, regularly measures its rotating speed and the twist;
(4) HEAT SETTING: the strand of having twisted, in complete relaxed state, is put into yarn steaming machine and carried out steam heat wet setting, and heat set conditions is: 110 ℃, 0.15Mpa, heat-setting time is 90 minutes;
(5), knit in advance: by the strand after HEAT SETTING, on full-automatic pre-loom, be made in advance the bobbin that meets high-speed knitter spindle size and weave;
(6), become rope: 48 strands of integrated by weaving, wherein 24 strands be S twist with the fingers to, 24 strands be Z twist with the fingers to, wire rope core 2 be the aggregate of superfine fibre strand, the leather block of restricting closes the disposable weaving forming of wire rope core.
Above-described embodiment is a kind of way of realization of the present invention, according to scheme provided by the present invention, can also carry out other distortion, and all those skilled in the art, without the resulting improvement of creative work, all belong to protection scope of the present invention.
Claims (3)
1. a superfine fibre cleans rope, it is characterized in that: include rope skin (1) and wire rope core (2), the multi beam strand that rope skin (1) is comprised of superfine fibre is woven into cylindrical according to certain braid method, every bundle strand applies certain twist by many surface treated superfine fibre long filaments and forms, wire rope core (2) is positioned in the middle of rope skin (1), and wire rope core (2) is the aggregate of superfine fibre strand.
2. the clean rope of superfine fibre according to claim 1, is characterized in that: described superfine fibre is the polyurethane superfine fibre that diameter is equal to or less than 0.4 μ m.
3. superfine fibre cleans a preparation method for rope, it is characterized in that: comprise the following steps:
(1) selection: select surface-treated polyurethane superfine fibre long filament, its specification is 630D-1260D; The process of surface treatment of described polyurethane superfine fibre long filament is: three hydroxyphenyl ethane and diazonium naphthoquinone sulphonate are made to photosensitive mixed liquor according to the ratio of percentage by weight 25% and 75%, polyurethane superfine fibre long filament is put into photosensitive mixed liquor lucifuge water-insoluble but that dissolve in the alkaline aqueous solution and place 1 hour;
(2) doubling: doubling adopts 2-4 root polyurethane superfine fibre long filament to be combined into one through doubling frame under equal tension condition;
(3) twist thread: the superfine fibre long filament after doubling is added and is twisted strand by twisting machine, the twist is 40-65 twist/m;
(4) HEAT SETTING: the strand of having twisted, in complete relaxed state, is put into yarn steaming machine and carried out steam heat wet setting, and heat set conditions is: 75-120 ℃, 0.1-0.15Mpa, heat-setting time is 45-90 minute;
(5) knit in advance: the strand after HEAT SETTING is made in advance the bobbin that meets high-speed knitter spindle size and weaves on full-automatic pre-loom;
(6) become rope: rope skin (1) is woven into cylindrical by 48 polyurethane superfine fibre strands, wherein 24 strands be S twist with the fingers to, 24 strands be Z twist with the fingers to, wire rope core (2) is the aggregate of polyurethane superfine fibre strand, and rope skin (1) is in conjunction with the disposable weaving forming of wire rope core (2).
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105256621A (en) * | 2015-09-25 | 2016-01-20 | 安徽博邦超纤皮革有限公司 | Ultrafine fiber leather rope |
CN105350360A (en) * | 2015-09-25 | 2016-02-24 | 安徽博邦超纤皮革有限公司 | Superfine fiber hide rope preparation process |
CN110061427A (en) * | 2019-05-16 | 2019-07-26 | 鲁普耐特集团有限公司 | A kind of production method of lightning protection device and lightning protection rope with lightning protection rope |
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US20060151081A1 (en) * | 2002-11-25 | 2006-07-13 | Shogo Ueda | Twisting machine, twisted wire manufacturing method, ply, and pneumatic tire |
CN102465465A (en) * | 2010-11-17 | 2012-05-23 | 宋梦瑶 | Basalt fiber compound rope |
CN102733210A (en) * | 2011-04-07 | 2012-10-17 | 威海好运通网具科技有限公司 | Ultrahigh-strength braided rope for net cage or fishing gear and braiding method thereof |
CN102733209A (en) * | 2011-04-07 | 2012-10-17 | 威海好运通网具科技有限公司 | High-strength tubular braided rope for fishing and braiding method thereof |
CN103306148A (en) * | 2013-05-24 | 2013-09-18 | 山东鲁普科技有限公司 | Aramid fiber compound rope and manufacture method thereof |
CN103362006A (en) * | 2013-06-26 | 2013-10-23 | 山东鲁普科技有限公司 | Anti-static fiber rope and manufacturing method thereof |
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2013
- 2013-11-13 CN CN201310560879.0A patent/CN103572624A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20060151081A1 (en) * | 2002-11-25 | 2006-07-13 | Shogo Ueda | Twisting machine, twisted wire manufacturing method, ply, and pneumatic tire |
CN102465465A (en) * | 2010-11-17 | 2012-05-23 | 宋梦瑶 | Basalt fiber compound rope |
CN102733210A (en) * | 2011-04-07 | 2012-10-17 | 威海好运通网具科技有限公司 | Ultrahigh-strength braided rope for net cage or fishing gear and braiding method thereof |
CN102733209A (en) * | 2011-04-07 | 2012-10-17 | 威海好运通网具科技有限公司 | High-strength tubular braided rope for fishing and braiding method thereof |
CN103306148A (en) * | 2013-05-24 | 2013-09-18 | 山东鲁普科技有限公司 | Aramid fiber compound rope and manufacture method thereof |
CN103362006A (en) * | 2013-06-26 | 2013-10-23 | 山东鲁普科技有限公司 | Anti-static fiber rope and manufacturing method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105256621A (en) * | 2015-09-25 | 2016-01-20 | 安徽博邦超纤皮革有限公司 | Ultrafine fiber leather rope |
CN105350360A (en) * | 2015-09-25 | 2016-02-24 | 安徽博邦超纤皮革有限公司 | Superfine fiber hide rope preparation process |
CN110061427A (en) * | 2019-05-16 | 2019-07-26 | 鲁普耐特集团有限公司 | A kind of production method of lightning protection device and lightning protection rope with lightning protection rope |
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Application publication date: 20140212 |