CN103569716B - An one single roller rectifying device of advancing - Google Patents
An one single roller rectifying device of advancing Download PDFInfo
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- CN103569716B CN103569716B CN201310526338.6A CN201310526338A CN103569716B CN 103569716 B CN103569716 B CN 103569716B CN 201310526338 A CN201310526338 A CN 201310526338A CN 103569716 B CN103569716 B CN 103569716B
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Abstract
The invention discloses an one single roller rectifying device of advancing, comprise moving track mechanism and Liao Mo testing agency, the fixing lower carriage upper surface two ends of moving track mechanism are connected with respectively connecting plate, connecting plate is connected with movable upper bracket by deflection mechanism, the affixed guide roller support in movable upper bracket two ends, between guide roller support, be provided with correcting error guidance roller, between fixing lower carriage and movable upper bracket, pusher is installed, on the detection fixed mount that Liao Mo testing agency comprises, guiding feed rod is installed, between guiding feed rod, be provided with leading screw, leading screw one end is connected with the bracing frame of strip, bracing frame two ends are socketed on guiding feed rod, the other end of leading screw is connected with synchronous motor, on guiding feed rod, be also socketed with slide block, slide block is connected with threads of lead screw, detection head is installed on slide block. can make to expect film high-precision rational position that is corrected in high-speed motion process, and be difficult for making to expect that film is wrinkling or form material film scraps.
Description
Technical field
The invention belongs to printing packaging, coating material processing equipment technical field, relate to one and have and entangleThe integrating device of structure partially, deviation correcting device when especially a kind of adaptation material film high-speed motion.
Background technology
Along with the sustainable development of global economy, printing, composite soft packaging product, coating material product obtainApplication more and more widely, the raising of the aspects such as while cost of labor, cost of material, user is to using thisKind equipment has also proposed higher quality requirement, has proposed higher to like this equipment of these products of processingRequirement. Especially in the speed of process equipment, have higher requirement, occur nowThe equipment of 300-500m/min, due to the raising of speed, material film unavoidably goes out in high-speed motion processThe phenomenon of existing sideslip, especially just very tight by deviation phenomenon after a very long drying baker at material filmHeavy, due to the technological requirement of composite soft packaging product, coating material product, material film generally passes through drying bakerAfter in a limited distance, will enter recombiner unit (laminating or traction unit), so have at thisIn the distance of limit, need a device will expect the correction of film sideslip.
An existing common single roller rectifying device of advancing cannot meet the needs in market. Common is commonThe shortcoming of deviation correcting device has:
1, material film is in high-speed motion process, and deviation rectification roller cannot be corrected to rational position by material;
2, material film is in high-speed motion process, and correction amplitude of oscillation mistake, greatly easily makes to expect that film is wrinkling or formMaterial film is scrapped;
3, mostly cannot meet machine speed is requirement more than 250m/min;
4, correction precision is not high;
5, cannot meet the requirement of multiple flexible package, coating material.
Summary of the invention
The object of this invention is to provide an one single roller rectifying device of advancing, can make to expect that film is in fortune at a high speedThe high-precision rational position that is corrected in moving process, and be difficult for making to expect that film is wrinkling or form material film scraps.
The technical solution adopted in the present invention is, an one single roller rectifying device of advancing, comprises moving railRoad mechanism and Liao Mo testing agency,
Moving track mechanism comprises the fixing lower carriage being fixed in frame, fixing lower carriage upper surface two endsBe connected with respectively 1 connecting plate, 2 connecting plates are connected with movable upper bracket by deflection mechanism, deflectionMechanism is positioned at the two ends of movable upper bracket lower surface, and movable upper bracket upper surface two ends symmetry is connected with a pair ofGuide roller support, is provided with correcting error guidance roller between 2 guide roller supports, fixing lower carriage and movable upper propping upPusher is installed between frame,
Liao Mo testing agency comprises the detection fixed mount being fixed in frame, detects on fixed mount and is provided with oneTo parallel guiding feed rod, between 2 guiding feed rods, be provided with the leading screw parallel with the feed rod that leads, leading screw oneEnd is connected with the bracing frame of strip, and bracing frame two ends are socketed on 2 guiding feed rods, the other end of leading screwBe connected with synchronous motor, on 2 guiding feed rods, be also socketed with slide block, slide block is connected with threads of lead screw, slidingDetection head is installed on piece,
Correcting error guidance roller and 2 guiding feed rods be arranged in parallel.
Feature of the present invention is also,
Wherein pusher is hydraulic jack or driven by servomotor structure, and the free end of hydraulic jack is fixed onOn movable upper bracket, the cylinder body end of hydraulic jack is fixed on fixing lower carriage.
Wherein detection head is ultrasound examination head.
Wherein the center of detection head is not more than 150mm to the vertical range of correcting error guidance roller.
Wherein deflection mechanism comprises and 22 track plates that connecting plate is affixed, and every track plates has railRoad a and track b, be provided with guide bearing in track a and track b, and guide bearing and axis of guide one end connectConnect, the axis of guide other end and movable upper bracket are affixed, and axis of guide middle part is vertically connected with back shaft, supportsSpring bearing is installed on axle.
Wherein every track plates upper surface is also connected with limiting plate, and limiting plate part is pressed on guide bearingSide.
Wherein 2 track a are the arc groove on same circle, and 2 track b are the arc groove on same circle,Track a and track b place two circles are concentric circles.
The centre distance 120mm of its middle orbit a and track b, track a place radius of circle is 1100mmOr 1046mm, track b place radius of circle is 1200mm or 1150mm.
Wherein correcting error guidance roller is the sand roller that surface roughness is not less than Ra1.6, correcting error guidance roller surfaceSandblast order is counted 120-200 order, and the cornerite of material film on correcting error guidance roller is 60 °-90 °.
The invention has the beneficial effects as follows:
1) requirement of adaptation multiple material, as PET, BOPP, AL, PE, VMPET, PA, paperEtc.;
2) adapt to the requirement of the high-speed motion of material film more than 500m/min to correction;
3) eliminate the crumple problem of material film after correction;
4) eliminate material film and have the problem of scuffing through deviation rectification roller;
5) easy to operate, easy to maintenance.
Brief description of the drawings
Fig. 1 is the advance structural representation of moving track mechanism in a single roller rectifying device of the present invention;
Fig. 2 is the present invention's structural representation for single roller rectifying device Zhong Liao film testing agency of advancing;
Fig. 3 is advance moving track mechanism and Liao Mo testing agency in a single roller rectifying device of the present inventionLocation status schematic diagram;
Fig. 4 is the top view of moving track mechanism in the present invention;
Fig. 5 is the local structural graph of moving track mechanism in the present invention;
Fig. 6 is the structural representation of moving track of the present invention mechanism middle orbit plate.
In figure, 1. fixing lower carriage, 2. connecting plate, 3. movable upper bracket, 4. guide roller support, 5. entanglesGuide roller partially, 6. pusher, 7. detects fixed mount, 8. guiding feed rod, 9. leading screw, 10. bracing frame,11. synchronous motors, 12. slide blocks, 13. detection heads, 14. track plates, 15. track a, 16. track b,17. guide bearings, 18. axis of guides, 19. back shafts, 20. spring bearings, 21. limiting plates.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
The invention provides an one single roller rectifying device of advancing, comprise moving track mechanism and the inspection of material filmSurvey mechanism,
As shown in Figure 1, wherein moving track mechanism comprises the fixing lower carriage 1 being fixed in frame, GuFix support 1 upper surface two ends and be connected with respectively 2,2 connecting plates 2 of 1 connecting plate by deflection machineStructure is connected with movable upper bracket 3, and described deflection mechanism is positioned at the two ends of movable upper bracket 3 lower surfaces, livesMoving upper bracket 3 upper surface two ends symmetries be connected with 4,2 guide roller supports of a pair of guide roller support 4 itBetween be provided with correcting error guidance roller 5, between described fixing lower carriage 1 and movable upper bracket 3, pusher is installed6, pusher 6 is hydraulic jack or driven by servomotor structure, and the free end of hydraulic jack is fixed on workOn moving upper bracket 3, the cylinder body end of hydraulic jack is fixed on fixing lower carriage 1.
As shown in Figure 2, wherein Liao Mo testing agency comprises the detection fixed mount 7 being fixed in frame, inspectionSurvey between 8,2 guiding feed rods 8 of guiding feed rod that pair of parallel is installed on fixed mount 7 and be provided with and leadTo the parallel leading screw 9 of feed rod 8, leading screw 9 one end are connected with the bracing frame 10 of strip, 10 liang of bracing framesEnd is socketed on 2 guiding feed rods 8, and the other end of leading screw 9 is connected with synchronous motor 11, and described 2On bar guiding feed rod 8, be also socketed with slide block 12, slide block 12 is threaded with leading screw 9, peace on slide block 12Detection head 13 is housed, and detection head 13 is ultrasound examination head.
As shown in Figure 3,5 and 2 guiding feed rods 8 of correcting error guidance roller be arranged in parallel, detection head 13Center is not more than 150mm to the vertical range of correcting error guidance roller 5.
As shown in Figures 4 and 5, deflection mechanism comprises and 22 track plates 14 that connecting plate 2 is affixed,Every track plates 14 has track a15 and track b16, in track a15 and track b16, is provided with the axis of guideHold 17, guide bearing 17 is connected with the axis of guide 18 one end, the axis of guide 18 other ends and movable upper bracket3 is affixed, and the axis of guide 18 middle parts are vertically connected with back shaft 19, on back shaft 19, spring bearing are installed20, every track plates 14 upper surfaces are also connected with limiting plate 21, and limiting plate 21 parts are pressed in guide bearing17 tops.
As shown in Figure 6,2 track a15 are the arc groove on same circle, and 2 track b16 are sameArc groove on circle, track a15 and track b16 place two circles are concentric circles, track a15 and track b16Centre distance 120mm, track a15 place radius of circle is 1100mm or 1046mm, track b16Place radius of circle is 1200mm or 1150mm.
Wherein correcting error guidance roller 5 is not less than the sand roller of Ra1.6, correcting error guidance roller 5 for surface roughnessSurface sand-blasting order is counted 120-200 order, and the cornerite of material film on correcting error guidance roller 5 is 60 °-90 °.
Operation principle of the present invention is first to pass through synchronous motor 11 according to different roller (material film web is wide)Drive leading screw 9 to rotate the position of adjusting detection head 13, to adapt to corresponding roller (material film web is wide)Size, detection head 13 detects the material film on correcting error guidance roller 5, finds that material film occurs after skew,Signal is passed to control module, and control module commander pusher 6 promotion activity upper brackets 3 are to skewMobile in the other direction, complete once correction action.
In the equipment of flexible package, coating industry, running deviation rectifying dress is in combination machine based on dry operation and coating machine oneIndividual important parts, generally expecting needs the oven dry very long through after film is by cable roll or smooth roll gluingCase, in most of the cases expects that film is all very little at the cornerite of drying baker, then has in order to make to expect the glue on filmWater rapid draing passes into the air of high-speed circulating conventionally in baking oven, this same material film sideslip that just increased the weight ofProbability, need to the material film of its sideslip be corrected at material film motion process for this reason. Device of the present invention is logicalCross the edge amount of movement that ultrasound examination head detects material film, if found that there is after certain side-play amount, ultrasonicRipple detection head can pass to control module by signal, and then control module will command pusher 6 to promote correctionGuide roller 5, to mobile same material film edge amount of movement, so just completes the once correction of material film in the other directionProcess. Non-in order to make pusher 6 promote distance and material film edge amount of movement that correcting error guidance roller 5 movesNormal approaching, the cornerite of material film on correcting error guidance roller 5 wants large, rubbing between correcting error guidance roller 5 and material filmWiping power will be done enough large, like this effect of guarantee correction.
Due to the sand roller of the ¢ 150mm of 5 employing aluminums in the present invention, so material film is on deviation rectification rollerCornerite be between 60 °-90 °, simultaneously because 5 surface roughness Ra are more than 1.6, sandblast order number120-200 order, so have enough frictional force to ensure rectifying effect between material film and 5.
Left and right 2 track plates 14 are Split type structure with connecting plate 2, are beneficial to left and right track plates 14Processing. The track a15 and the track b16 that on left and right 2 track plates 14, arrange are that radius is 1200mm(or 1150mm) and 1100mm(or 1046mm) concentric arc groove, two isocentric circular arcThe centre distance 120mm of groove, thus can make movable upper bracket 3 two ends along small camber line deflection, rightThe correction of material film is more accurate, and carries out because movable upper bracket 3 drives correcting error guidance roller 5 two ends simultaneouslyDeflection, can just reach rectifying effect by deflection by a small margin, and correcting error guidance roller 5 is for material film like thisTo pull amplitude little, can not damage material film owing to significantly pullling, eliminate material film through correction simultaneouslyAfter the problem of crumpling.
In moving guide rail mechanism, will live by parts such as spring bearing 20, guide bearing 17, limiting plates 21Moving upper bracket 3 and correcting error guidance roller 5 restriction sites, prevent that it from toppling.
The present invention can adapt to can have fast after the material film high-speed motion sideslip of flexible package, coating materialThe deviation correcting device of effect, tool has the following advantages:
1) adapt to the requirement of multiple material, as PET, BOPP, AL, PE, VMPET, PA,Paper etc.;
2) adapt to the requirement of the high-speed motion of material film more than 500m/min to correction;
3) eliminate the crumple problem of material film after correction;
4) eliminate material film and have the problem of scuffing through deviation rectification roller;
5) easy to operate, easy to maintenance.
Claims (5)
1. a single roller rectifying device of advancing, it is characterized in that, comprise moving track mechanism and Liao Mo testing agency, described moving track mechanism comprises the fixing lower carriage (1) being fixed in frame, fixing lower carriage (1) upper surface two ends are connected with respectively 1 connecting plate (2), 2 connecting plates (2) are connected with movable upper bracket (3) by deflection mechanism, described deflection mechanism is positioned at the two ends of movable upper bracket (3) lower surface, movable upper bracket (3) upper surface two ends symmetry is connected with a pair of guide roller support (4), between 2 guide roller supports (4), be provided with correcting error guidance roller (5), between described fixing lower carriage (1) and movable upper bracket (3), pusher (6) is installed, described pusher (6) is hydraulic jack or driven by servomotor structure, the free end of hydraulic jack is fixed on movable upper bracket (3), the cylinder body end of hydraulic jack is fixed on fixing lower carriage (1), described Liao Mo testing agency comprises the detection fixed mount (7) being fixed in frame, detect the guiding feed rod (8) that pair of parallel is installed on fixed mount (7), article 2, between guiding feed rod (8), be provided with the leading screw (9) parallel with the feed rod that leads (8), leading screw (9) one end is connected with the bracing frame (10) of strip, bracing frame (10) two ends are socketed on 2 guiding feed rods (8), the other end of leading screw (9) is connected with synchronous motor (11), on described 2 guiding feed rods (8), be also socketed with slide block (12), slide block (12) is threaded with leading screw (9), detection head (13) is installed on slide block (12), described correcting error guidance roller (5) be arranged in parallel with 2 guiding feed rods (8), described deflection mechanism comprises the 2 piece track plates (14) affixed with 2 connecting plates (2), every track plates (14) has track a(15) and track b(16), track a(15) and track b(16) in be provided with guide bearing (17), guide bearing (17) is connected with the axis of guide (18) one end, the axis of guide (18) other end and movable upper bracket (3) are affixed, the axis of guide (18) middle part is vertically connected with back shaft (19), and spring bearing (20) is installed on back shaft (19), described 2 track a(15) be the arc groove on same circle, 2 track b(16) be the arc groove on same circle, track a(15) with track b(16) place two circle is concentric circles, described track a(15) with track b(16) centre distance 120mm, track a(15) place radius of circle is 1100mm or 1046mm, track b(16) place radius of circle is 1200mm or 1150mm.
2. a single roller rectifying device of advancing according to claim 1, is characterized in that, described detection head (13) is ultrasound examination head.
3. a single roller rectifying device of advancing according to claim 1, is characterized in that, the center of described detection head (13) is not more than 150mm to the vertical range of correcting error guidance roller (5).
4. a single roller rectifying device of advancing according to claim 1, is characterized in that, described every track plates (14) upper surface is also connected with limiting plate (21), and limiting plate (21) part is pressed in guide bearing (17) top.
5. a single roller rectifying device of advancing according to claim 1, it is characterized in that, described correcting error guidance roller (5) is not less than the sand roller of Ra1.6 for surface roughness, correcting error guidance roller (5) surface sand-blasting order number 120 ~ 200 orders, the cornerite of material film on correcting error guidance roller (5) is 60 ° ~ 90 °.
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CN201310526338.6A CN103569716B (en) | 2013-10-30 | 2013-10-30 | An one single roller rectifying device of advancing |
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CN103569716B true CN103569716B (en) | 2016-05-18 |
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CN107416569A (en) * | 2017-08-02 | 2017-12-01 | 深圳市新益昌自动化设备有限公司 | A kind of cylinder type lithium battery pole piece automatic deviation rectifying mechanism |
CN108016917A (en) * | 2017-12-27 | 2018-05-11 | 江苏刚正薄板科技有限公司 | A kind of heat expansion room deviation-rectifying system |
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CN202464873U (en) * | 2012-02-27 | 2012-10-03 | 瑞安市瑞阳印刷机械有限公司 | Edge-adjusting device for double-layered roll paper |
CN103084418A (en) * | 2013-02-05 | 2013-05-08 | 中冶南方工程技术有限公司 | Single roll deflection correcting device of fixed hinge point |
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JPS63117865A (en) * | 1986-10-31 | 1988-05-21 | Hitachi Maxell Ltd | Web conveying method |
JPH0760346A (en) * | 1993-08-23 | 1995-03-07 | Ishikawajima Harima Heavy Ind Co Ltd | Coil box for hot rolling |
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