CN103568105B - Ceramic hydraulic type straight pole rolling forming machine - Google Patents
Ceramic hydraulic type straight pole rolling forming machine Download PDFInfo
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- CN103568105B CN103568105B CN201310532341.9A CN201310532341A CN103568105B CN 103568105 B CN103568105 B CN 103568105B CN 201310532341 A CN201310532341 A CN 201310532341A CN 103568105 B CN103568105 B CN 103568105B
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- head
- die head
- frame
- hydraulic cylinder
- wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a ceramic hydraulic type straight pole rolling forming machine which comprises a wheel head and a rolling die head, wherein the wheel head is used for accommodating blank clay; the rolling die head performs rolling forming on the blank clay in the wheel head; the wheel head is driven to rotate by a wheel head transmission mechanism inside a rack, and the rolling die head is driven to rotate by a rolling transmission mechanism outside the rack and is coaxially mounted at the lower end of a pressure head vertical shaft; and the upper end of the pressure head vertical shaft is mounted on a die head lateral movement mechanism through a pressure head shaft seat; the wheel head transmission mechanism is arranged on the lateral movement mechanism; and the die head lateral movement mechanism is mounted on a die head lifting mechanism on the rack. According to the ceramic hydraulic type straight pole rolling forming machine, when a deep-groove type product is processed, the historical problem that a conventional rolling forming machine cannot produce the product is solved, and a formed blank is large in strength, not prone to deformation, good in surface quality and easy to be consistent in standard.
Description
(1) technical field:
The present invention relates to Ceramic Production equipment, be specially a kind of ceramic hydraulic type straight roller head machine.
(2) background technology:
Current ceramic of a great variety, body crack defects is different, and the shape of goods, size and also not identical with the requirement of quality to the character of each based article, manufacturing process therefore used is also varied, causes the complexity of forming technology.
What original roller head machine adopted is all the garden cylindricality roll extrusion die head having inclination angle, and whole rolling process is controlled by roller press cam mechanism, and effectively can not suppress inner chamber has concave arc line product, and the product of production is very restricted.
At present for some dark shape goods, the rolling forming mode at inclination angle should not be adopted, generally all adopts mould pressing mode, but its problem to be forming quality poor, greatly, productivity ratio is low for labour intensity hand-manipulated.
(3) summary of the invention:
For the deficiencies in the prior art part, the object of this invention is to provide a kind of ceramic hydraulic type straight roller head machine meeting various shape base substrate processing request and quality requirement.
The ceramic hydraulic type straight roller head machine of above-mentioned purpose can be realized, comprise the wheel head of splendid attire base mud and base mud carried out to the roll extrusion die head of roll forming processing in wheel head, described head of taking turns drives rotation by the wheel head transmission mechanism in frame, described roll extrusion die head is driven by the roll extrusion transmission mechanism in frame and rotates, difference is that described roll extrusion die head is coaxially installed on pressure head vertical pivot lower end, described pressure head vertical pivot upper end is installed on die head transverse moving mechanism by pressure head axle bed, a described transmission mechanism of taking turns is located on transverse moving mechanism, the die head elevating mechanism of described die head transverse moving mechanism in frame is installed.
A kind of structure of described die head elevating mechanism comprises stand, vertical sliding pair and lifting hydraulic cylinder, described stand is vertically located in frame, described vertical sliding pair comprises is located at vertical slide rail in stand and vertical slide block, described lifting hydraulic cylinder is vertically located in frame, and the piston rod of lifting hydraulic cylinder upwards connects vertical slide block.
A kind of structure of described die head transverse moving mechanism comprises bracing frame, horizontal sliding pair and traversing hydraulic cylinder, the inner of support frame as described above is installed on vertical slide block, described horizontal sliding pair comprises the horizontal slide rail and transverse slider of being located at bracing frame outer end, described traversing hydraulic cylinder is parallel to horizontal slide rail and is located on bracing frame, and the piston rod of traversing hydraulic cylinder connects transverse slider.
Described stand is provided with the lifting travel adjusting rod be connected with vertical slide block.
Described a kind of structure of taking turns a transmission mechanism comprises hydraulic motor and power transmission shaft, described power transmission shaft is vertically installed by drive axle seat, the upper end of power transmission shaft is connected to the centre of gyration bottom wheel head, and the lower end of power transmission shaft is connected with the output shaft of hydraulic motor by coupling band.
Described roll extrusion transmission mechanism routine adopts by the motor-operated pulley drive of pressure head secondary.
Advantage of the present invention:
1, ceramic hydraulic type straight roller head machine of the present invention is when processing dark shape product, solves the history that original roller head machine cannot produce this series products, and the blank strength of shaping is large, and not yielding, surface quality is good, and specification is easily consistent.
2, the present invention breaches with there being inclination angle milled head to carry out the traditional handicraft of suppressing, and adopts the fluid pressure type kind of drive to control rolling process best results.
3, invention increases forming quality and productivity ratio, reduce labour intensity.
4, the present invention will change the mode of production of ceramics, can form large-scale production, strengthen the market competitiveness of ceramic product.
(4) accompanying drawing illustrates:
Fig. 1 is the structural representation of one embodiment of the present invention.
Fig. 2 is the side view of Fig. 1 embodiment.
Fig. 3 is the hydraulic system principle figure of Fig. 1, Fig. 2 embodiment.
Figure number identifies: 1, frame; 2, hydraulic motor; 3, coupling band; 4, lifting hydraulic cylinder; 5, drive axle seat; 6, power transmission shaft; 7, head is taken turns; 8, traversing hydraulic cylinder; 9, pressure head vertical pivot; 10, pressure head axle bed; 11, vertical slide block; 12, vertical slide rail; 13, lifting travel adjusting rod; 14, pressure head motor; 15, bracing frame; 16, horizontal slide rail; 17, transverse slider; 18, roll extrusion die head; 19, stand; 20, pulley drive is secondary.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing illustrated embodiment, technical scheme of the present invention is described further:
Ceramic hydraulic type straight roller head machine of the present invention is made up of mechanical component, hydraulic system and computerized control system three parts.
Described mechanical component comprises frame 1, wheel 7 and wheel head transmission mechanism, roll extrusion die head 18 and roll extrusion transmission mechanism, die head transverse moving mechanism and die head elevating mechanism.
A described transmission mechanism of taking turns is located in frame 1, comprise hydraulic motor 2 and power transmission shaft 6, described power transmission shaft 6 is vertically installed by drive axle seat 5, the centre of gyration be connected to outside frame 1 bottom wheel 7 is stretched out in the upper end of power transmission shaft 6, the output shaft of coupling band 3 connecting fluid pressure motor 2 is passed through in the lower end of power transmission shaft 6, as shown in Figure 1 and Figure 2.
Described die head elevating mechanism comprises stand 19, vertical sliding pair and lifting hydraulic cylinder 4, described stand 19 is vertically located in frame 1, described vertical sliding pair comprises the vertical slide rail 12 and vertical slide block 11 that are mutually slidably matched, described vertical slide rail 12 is located in stand 19, described lifting hydraulic cylinder 4 is vertically located in frame 1, and the piston rod of lifting hydraulic cylinder 4 upwards connects vertical slide block 11; Stand 19 inside is also provided with the lifting travel adjusting rod 13 be connected with vertical slide block 11, as shown in Figure 1 and Figure 2.
Described die head transverse moving mechanism comprises bracing frame 15, horizontal sliding pair and traversing hydraulic cylinder 8, the inner of support frame as described above 15 is installed on vertical slide block 11, described horizontal sliding pair comprises the horizontal slide rail 16 and transverse slider 17 that cooperatively interact, bracing frame 15 outer end is located at by described horizontal slide rail 16, described traversing hydraulic cylinder 8 is parallel to horizontal slide rail 16 and is located at bottom bracing frame 15, the piston rod of traversing hydraulic cylinder 8 connects transverse slider 17, as shown in Figure 1 and Figure 2.
Described roll extrusion die head 18 is coaxially installed in the lower end of pressure head vertical pivot 9, described pressure head vertical pivot 9 upper end is installed on transverse slider 17 by pressure head axle bed 10, described roll extrusion transmission mechanism is the pulley drive pair 20 that pressure head motor 14 drives, described pressure head motor 14 is installed on transverse slider 17, the driving wheel of pulley drive pair 20 and the output shaft of pressure head motor 14 are coaxially installed, and the driven pulley of pulley drive pair 20 and the upper axle head of pressure head vertical pivot 9 are coaxially installed; The range of movement of roll extrusion die head 18 is limited in wheel 7, as shown in Figure 1 and Figure 2.
The operation of described hydraulic motor 2, traversing hydraulic cylinder 8 and lifting hydraulic cylinder 4 is performed by hydraulic system as shown in Figure 3, and by computerized control system according to manufacture craft requirement, the upper and lower, left and right controlling roll extrusion die head 18 are moved and the dwell time.
Shaping beginning, hold in wheel 7 model of pug and roll extrusion die head 18 respectively around own axes with the equidirectional rotation of certain speed, roll extrusion die head 18 one side rotates one side gradually near model, roll extrusion die head 18 pairs of base mud roll and the effect of pressing and carry out shaping, in forming process, base mud evenly launches, and roll extrusion die head 18 grinds mutually with base substrate and makes billet surface smooth, surface quality is good, and specification is consistent.
Claims (4)
1. ceramic hydraulic type straight roller head machine, comprise the wheel head (7) of splendid attire base mud and base mud carried out to the roll extrusion die head (18) of roll forming processing in wheel head (7), described head (7) of taking turns drives rotation by the wheel head transmission mechanism in frame (1), described roll extrusion die head (18) is driven by the roll extrusion transmission mechanism in frame (1) and rotates, it is characterized in that: described roll extrusion die head (18) is coaxially installed on pressure head vertical pivot (9) lower end, described pressure head vertical pivot (9) upper end is installed on die head transverse moving mechanism by pressure head axle bed (10), the die head elevating mechanism of described die head transverse moving mechanism in frame (1) is installed, described die head elevating mechanism comprises stand (19), vertical sliding pair and lifting hydraulic cylinder (4), described stand (19) is vertically located in frame (1), described vertical sliding pair comprises is located at vertical slide rail (12) in stand (19) and vertical slide block (11), described lifting hydraulic cylinder (4) is vertically located in frame (1), and the piston rod of lifting hydraulic cylinder (4) upwards connects vertical slide block (11), described die head transverse moving mechanism comprises bracing frame (15), horizontal sliding pair and traversing hydraulic cylinder (8), the inner of support frame as described above (15) is installed on vertical slide block (11), described horizontal sliding pair comprises the horizontal slide rail (16) and transverse slider (17) of being located at bracing frame (15) outer end, described traversing hydraulic cylinder (8) is parallel to horizontal slide rail (16) and is located on bracing frame (15), and the piston rod of traversing hydraulic cylinder (8) connects transverse slider (17).
2. ceramic hydraulic type straight roller head machine according to claim 1, is characterized in that: described stand (19) is provided with the lifting travel adjusting rod (13) be connected with vertical slide block (11).
3. ceramic hydraulic type straight roller head machine according to claim 1 and 2, is characterized in that: described roll extrusion transmission mechanism is the pulley drive pair (20) that pressure head motor (14) drives.
4. ceramic hydraulic type straight roller head machine according to claim 1 and 2, it is characterized in that: a described transmission mechanism of taking turns comprises hydraulic motor (2) and power transmission shaft (6), described power transmission shaft (6) is vertically installed by drive axle seat (5), the upper end of power transmission shaft (6) is connected to the centre of gyration of wheel head (7) bottom, and the lower end of power transmission shaft (6) is connected with the output shaft of hydraulic motor (2) by coupling band (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310532341.9A CN103568105B (en) | 2013-10-31 | 2013-10-31 | Ceramic hydraulic type straight pole rolling forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310532341.9A CN103568105B (en) | 2013-10-31 | 2013-10-31 | Ceramic hydraulic type straight pole rolling forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN103568105A CN103568105A (en) | 2014-02-12 |
| CN103568105B true CN103568105B (en) | 2015-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310532341.9A Active CN103568105B (en) | 2013-10-31 | 2013-10-31 | Ceramic hydraulic type straight pole rolling forming machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114179197A (en) * | 2020-09-15 | 2022-03-15 | 吴德生 | Ceramic roll forming machine convenient to automatic control |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU733986A1 (en) * | 1977-05-19 | 1980-05-15 | Волжский Филиал Всесоюзного Научно-Исследовательского Института Абразивов И Шлифования | Article-moulding apparatus |
| CN2715946Y (en) * | 2004-08-13 | 2005-08-10 | 张廷忻 | Special shaped product rolling forming machine |
| CN2723160Y (en) * | 2004-08-13 | 2005-09-07 | 张廷忻 | Hydraulic deep blank rolling press forming machine |
| CN202572595U (en) * | 2012-04-13 | 2012-12-05 | 福建冠福现代家用股份有限公司 | Round ceramic molding device |
| CN203680482U (en) * | 2013-10-31 | 2014-07-02 | 广西钦州坭兴陶艺有限公司 | Roller forming machine for ceramic hydraulic straight rod |
-
2013
- 2013-10-31 CN CN201310532341.9A patent/CN103568105B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU733986A1 (en) * | 1977-05-19 | 1980-05-15 | Волжский Филиал Всесоюзного Научно-Исследовательского Института Абразивов И Шлифования | Article-moulding apparatus |
| CN2715946Y (en) * | 2004-08-13 | 2005-08-10 | 张廷忻 | Special shaped product rolling forming machine |
| CN2723160Y (en) * | 2004-08-13 | 2005-09-07 | 张廷忻 | Hydraulic deep blank rolling press forming machine |
| CN202572595U (en) * | 2012-04-13 | 2012-12-05 | 福建冠福现代家用股份有限公司 | Round ceramic molding device |
| CN203680482U (en) * | 2013-10-31 | 2014-07-02 | 广西钦州坭兴陶艺有限公司 | Roller forming machine for ceramic hydraulic straight rod |
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| CN103568105A (en) | 2014-02-12 |
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