CN103558025A - Elastic coupling working condition test stand - Google Patents

Elastic coupling working condition test stand Download PDF

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Publication number
CN103558025A
CN103558025A CN201310523726.9A CN201310523726A CN103558025A CN 103558025 A CN103558025 A CN 103558025A CN 201310523726 A CN201310523726 A CN 201310523726A CN 103558025 A CN103558025 A CN 103558025A
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China
Prior art keywords
spring coupling
working condition
power source
fixed
bolt
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Granted
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CN201310523726.9A
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Chinese (zh)
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CN103558025B (en
Inventor
王帅
王东浩
姜人好
赵阳
秦明
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Qingdao University of Science and Technology
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Oceanographic Instrumentation Research Institute Shandong Academy of Sciences
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  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention provides an elastic coupling working condition test stand which comprises a stand frame. A power source and a load wheel are arranged on the stand frame, an elastic coupling is connected between the power source and the load wheel, the stand frame is provided with a movable structure, and the power source and/or the load wheel are/is fixed to the movable structure. According to the elastic coupling working condition test stand, by means of the arrangement of the load wheel, the power source, the elastic coupling and the movable structure on the stand frame, working condition testing of the elastic coupling is achieved, quantitative and qualitative analysis of experiment data can be carried out, and optimization and improvement of the elastic coupling are facilitated. By means of the arrangement of the movable structure, different deviation types and different deviation values are formed between the axis of the power source and the axis of the load wheel so as to facilitate experimental research analysis and facilitate optimization and improvement of the elastic coupling.

Description

A kind of spring coupling working condition tests platform
Technical field
The invention belongs to experimental technique field, be specifically related to a kind of spring coupling working condition tests platform.
Background technology
Shaft coupling is for connecting two axles (main drive shaft and driven shaft) in different institutions, makes it common rotation with the mechanical component of transmitting torque.One end of shaft coupling is connected with main drive shaft, and the other end is connected with driven shaft.The centering of the diaxon being connected by shaft coupling is perfect condition, does not have the situation of deviation; In practice, all there is certain deviation in the diaxon being connected by shaft coupling, so provided the deviate that shaft coupling allows in technical standard, instructs the installation of shaft coupling.
At main drive shaft and driven shaft, have deflection or have at work under the duty of relative displacement, generally selecting spring coupling, utilizing the elastic deformation of flexible member to compensate deflection and the displacement of diaxon, flexible member also has buffering and damping property simultaneously.Under the actual working state of spring coupling, the deviation of appearance may have radial missing, axial deviation and angle deviation simultaneously.
At present, there is no special testing table for the deviation research of spring coupling, now be mainly to carry out the improvement of coupling product according to client's service condition feedback, owing to affecting the many factors of shaft coupling in reality use, can not be qualitative, determine quantitative analysis, can not constantly obtain the stressing conditions of shaft coupling, so can not comprehensive and accurate shaft coupling be optimized to improvement.
Summary of the invention
The present invention is directed to the above-mentioned problems in the prior art, a kind of spring coupling working condition tests platform is provided, by being arranged on loadwheel, power source, spring coupling and the position-movable structure on stand, realize the working condition experimenting of spring coupling, data are carried out the analysis of quantitative and qualitative by experiment, and the optimization that is conducive to spring coupling improves.
For reaching above-mentioned technical purpose, the present invention realizes by the following technical solutions:
A kind of spring coupling working condition tests platform, comprise stand, on described stand, be provided with power source and loadwheel, between described power source and loadwheel, be connected with spring coupling, on described stand, be provided with position-movable structure, described power source and/or loadwheel are fixed in position-movable structure.
Further, described position-movable structure comprises adjustment hole, fixed head, bolt, nut, on described stand, offer described adjustment hole, the internal diameter of described adjustment hole is greater than the external diameter of described bolt, described adjustment hole lower end has described fixed head, on described fixed head, offer the through hole matching with described bolt, described bolt passes described through hole and adjustment hole, and coordinates described power source and/or loadwheel are fixed with described nut.
Further, described spring coupling is the simulation shaft coupling after scaled, comprises rubber ring and is fixed on the becket of the described rubber ring left and right sides, on described becket, is fixed with axle.
Further, on described rubber ring, post foil gauge.
Further, described foil gauge is positioned on the outer circumference surface of described rubber ring.
Further, described power source and described spring coupling are fixed by fixing sleeve, and described loadwheel and described spring coupling are also fixed by fixing sleeve.
Further, described loadwheel is connected in load bracket by bearing, and described load bracket is fixed on described stand.
Further, described loadwheel is belt pulley.
Further, on described belt pulley, have belt, one end of described belt is fixed, and the other end is hung with load.
Further, described stand bottom has crossbeam, and one end of described belt is fixed on described crossbeam.
Further, the other end of described belt is fixed with pallet, on described pallet, is placed with counterweight.
Further, described pallet comprise sleeve and with the fixing annular end face of sleeve ends, on described sleeve, offer threaded hole, in described threaded hole, there is screw or bolt, described belt penetrates described pallet, and fixes by the screw in described threaded hole or bolt.
Further, described power source is joystick.
Further, described joystick is connected on joystick support by bearing, and described joystick support is fixed on the top of described adjustment hole by described screw bolt and nut.
Further, described joystick comprises rocker shaft and the handle that is positioned at described rocker shaft end.
Further, described handle is lever handle or rotating disk handle or crank handle.
Further, described power source is motor.
Further, described motor is fixed on disk cover, and described disk cover covers at the bottom of rotating disk, is fixed on the top of described adjustment hole at the bottom of described rotating disk by described screw bolt and nut.
Further, comprise circular bottom and be positioned at the annular side portions above described bottom at the bottom of described rotating disk, described disk cover comprises circular cap and is positioned at the annular side below described cap, and described annular side portions is positioned at the outside of described annular side.
Further, in described annular side portions, have threaded hole, in described threaded hole, have screw, described screw withstands in described annular side.
Spring coupling working condition tests platform provided by the invention, by being arranged on loadwheel, power source, spring coupling and the position-movable structure on stand, realize the working condition experimenting of spring coupling, data are carried out the analysis of quantitative and qualitative by experiment, and the optimization that is conducive to spring coupling improves.By setting position removable frame, make to occur different deviation kinds and different deviates between the axle of power source and the axle of loadwheel, be convenient to experimental study analysis.
Read by reference to the accompanying drawings after the specific embodiment of the present invention, it is clearer that the other features and advantages of the invention will become.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of spring coupling working condition tests platform proposed by the invention;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the left TV structure schematic diagram of Fig. 1;
Fig. 4 be in Fig. 1 A to local structure for amplifying schematic diagram;
Fig. 5 is the structural representation that Fig. 1 medium power source is motor;
Fig. 6 is the plan structure schematic diagram of Fig. 5.
Embodiment
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
Consulting Fig. 1-6, is an embodiment of spring coupling working condition tests platform proposed by the invention, and wherein Fig. 1 and Fig. 5 are that the main optical axis is to sectional structure schematic diagram.
Spring coupling working condition tests platform comprises stand 1, at stand 1, has power source 2 and loadwheel 3, between power source 2 and loadwheel 3, is connected with spring coupling 4; On stand 1, be provided with position-movable structure 20, in the present embodiment, power source 2 is fixed in position-movable structure 20, shown in Figure 1.
By being arranged on loadwheel 3, power source 2, spring coupling 4 and the position-movable structure 20 on stand 1, can realize the working condition experimenting of spring coupling, and data are carried out the analysis of quantitative and qualitative by experiment, the optimization that is conducive to spring coupling improves; Move position by position-movable structure 20 on stand 1, realize between the axle of power source 2 and the axle of loadwheel 3 and occur different deviation kinds and different deviates, make the working condition experimenting of spring coupling can choose different parameter research experiment.
The deviation kind of spring coupling has axial deviation, radial missing and angle deviation; Radial missing is exactly that the axle of power source 2 and the axle of loadwheel 3 are parallel to each other, but decentraction; Axial deviation be exactly the axle of power source 2 and the axle of loadwheel 3 be coaxial, but the distance distance of being separated by has deviation.Angle deviation is exactly the axle decentraction of axle and the loadwheel 3 of power source 2, and has a certain degree mutually.In spring coupling real work, may be to have two kinds or three kinds of deviations simultaneously; In experiment, we study respectively various deviations, and the impact of different deviates on the stress distribution on spring coupling and tired situation.
In other embodiment, also loadwheel 3 can be fixed in position-movable structure 20, or power source 2 and loadwheel 3 are separately fixed in two position-movable structures 20.
On spring coupling working condition tests platform in the present embodiment, can use actual spring coupling, but when actual spring coupling size is larger, the size of bulk testing platform is just too huge.So we test after can larger-size spring coupling is scaled, because we are mainly stress distribution and the tired situation of research spring coupling 4 when there is deviation, thereby also the structure of spring coupling can be simplified, such as axle 43 and the becket 42 that is positioned at rubber ring 41 both sides are made of one, shown in Figure 1.
In the present embodiment, position-movable structure 20 comprises adjustment hole 11, fixed head 12, bolt 8 and nut 9, power source 2 is fixed on stand 2 by bolt 8 and nut 9, on stand 1, offer adjustment hole 11, adjustment hole 11 lower ends have fixed head 12, on fixed head 12, offer the through hole matching with bolt 8, through hole and adjustment hole 11 that bolt 8 passes on fixed head 12, and coordinate power source 2 is fixed on stand 1 with nut 9.The internal diameter of adjustment hole 11 is greater than the external diameter of bolt 8; Movement by bolt 8 in adjustment hole 11, realizes the position of position-movable structure 20 and moves, and drives the position adjustment of power source 2 on stand, makes the deviation that between the axle of power source 2 and the axle of loadwheel 3, appearance needs, shown in Figure 1.
Interior when mobile at adjustment hole 11 along the Width of stand when bolt 8, fixed head 12 moves together with also following with power source 2, occurs different radial missing numerical value, can make power source be fixed on the position of the radial missing numerical value needing.Interior when mobile at adjustment hole 11 along the length direction of stand when bolt 8, fixed head 12 moves together with also following with power source 2, occurs different axial deviation numerical value.When power source 2 rotates after certain angle, afterwards bolt 8 is moved in adjustment hole 11, make the intersection point of the axis of power source 2 and the axis of loadwheel 3 be positioned at the central spot of spring coupling 4, now only there is angle deviation.
Power source 2 is fixing by fixing sleeve 10 with spring coupling 4, and loadwheel 3 is also fixing by fixing sleeve 10 with spring coupling 4; So between power source 2 and spring coupling 4 and between loadwheel 3 and spring coupling 4 all for being rigidly connected, so the deviation between the axle of power source 2 and the axle of loadwheel 3 is compensated by the elastic deformation of spring coupling 4.Make stress difference everywhere on spring coupling 4, under spring coupling 4 duties,, under rotation status, the position earthquake of each point on spring coupling 4, so the stress of spring coupling 4 each points also changes.In order to study between the axle of power source 2 and the axle of loadwheel 3 in tool situation devious, the stress situation on spring coupling 4 is sticked foil gauge on spring coupling 4.Six foil gauges are evenly posted in outer ring at the rubber ring 41 of spring coupling 4 in the present embodiment, and foil gauge is connected with computing machine, read the numerical value of each foil gauge by computing machine, analyze the stress situation that each affixed points is subject to.
In the present embodiment, loadwheel 3 is connected in load bracket 32 by bearing 31, and load bracket 32 is fixed on stand 1.Load bracket 32 is two, lays respectively at the left and right sides of loadwheel 3, and each load bracket 32 is fixed on stand 1 by two bolts 321.Bearing 31 is selected rolling bearing, is conducive to start in the loaded situation of tool, shown in Figure 1.
For load can be under the drive of power source 1, by can even running after spring coupling 4 carry-over moments, in the present embodiment, loadwheel 3 is chosen to be belt pulley, for load can be changed, on belt pulley, be provided with belt 5, one end 51 of belt 5 is fixing, and the other end 52 is hung with load.When loadwheel 3 rotates, belt 5 is fixed, and embodies the size of load by the friction force size between loadwheel 3 and belt 5, shown in Figure 1.
Fixing for one end 51 of belt 5, is provided with crossbeam 13 in stand 1 bottom, and one end 51 of belt 5 is fixed on crossbeam 13.In the present embodiment, counterweight 6 is selected in load, and in order to realize the increase and decrease convenience of counterweight 6, the other end 52 of belt 5 is fixed with pallet 7, is placed with counterweight 6 on pallet 7, and counterweight 6 is selected the counterweight of platform balance, and the counterweight of platform balance is the shape of a hoof.Pallet 7 comprise sleeve 71 and with the fixing annular end face 72 in sleeve 71 ends, on sleeve 71, offer threaded hole, in threaded hole, there is bolt 73; The other end 52 of belt 5 penetrates in pallet 7, and screw 73 screws in threaded holes, and the front end of bolt 73 is pressed on the other end 52 of belt 5, realizes the other end 52 fixing of pallet 7 and belt 5.Now the annular end face 72 of pallet 7 is in horizontality, thus can easily counterweight 6 be placed on annular end face 72, shown in Fig. 1, Fig. 3 and Fig. 4.
When carrying out the working condition tests of spring coupling 4, in order to obtain the stressing conditions of foil gauge, gather stress data, need the rotational speed of power source 2 slower, in the present embodiment, we adopt joystick as power source 2, and joystick is connected on joystick support 21 by bearing 211, and joystick support 21 is fixed on the top of the adjustment hole 11 on stand 1 by bolt 8 and nut 9.In the present embodiment, for joystick support 21 fixing firmly, the adjustment hole 11 fixing for joystick support 21 is two, two adjustment holes 11 distribute along the Width of stand, namely radial distribution.Wherein, bolt 8 and nut 9 and the supporting setting of adjustment hole 11, be also two; Fixed head 12 can arrange one, on a fixed head 12, offer through hole that two bolts 8 pass just can, shown in Fig. 1 and Fig. 2.
Joystick comprises rocker shaft 22 and is positioned at the handle 23 of rocker shaft 22 ends.Varying in size of power as required, and the custom of operation, handle can be selected various ways, for example lever handle or rotating disk handle or crank handle.
In other embodiment, also can adopt motor as power source 2, to carry out the stress data acquisition in the deviation test of spring coupling 4, for underspeeding, also can after motor power output, adopt reducer casing slow down.
For the tired situation analysis in the working condition tests of spring coupling 4, elasticity of demand shaft coupling 4 has in deviation situation, and continuous service, after a period of time, namely, after continuing the certain revolution of rotation, is measured the damage situations of spring coupling 4.Power source 2 adopts joystick, rely on power is manually constantly provided for a long time, increase labour intensity, and waste of manpower, so in the present embodiment, during tired case study in the working condition tests of carrying out spring coupling 4, power source 2 need to be replaced by motor, research under different speed, turn round regular hour or certain circle state after the damage situations of spring coupling 4, shown in Figure 5.
In the present embodiment, when carrying out angle deviation test, convenience during the motor anglec of rotation, and the internal diameter of avoiding adjustment hole 11 offer excessive, at the bottom of the bottom of motor is provided with rotating disk 24 and disk cover 25, motor is fixed on rotating disk 25, and disk cover 25 covers at the bottom of rotating disk on 24, and at the bottom of rotating disk, 24 are fixed on the top of adjustment hole 11 by bolt 8 and nut 9.In the present embodiment, at the bottom of rotating disk 24 fixing for 24 adjustment hole 11 at the bottom of fixing rotating disk, be firmly two, two adjustment holes 11 are along the Width distribution of stand, radial distribution namely, shown in Fig. 5, Fig. 6.
In the present embodiment, on stand 1, offer altogether four adjustment holes 11, in other embodiment, can be by 24 size design at the bottom of the size design of joystick support 21 and the type selecting of motor, rotating disk, make to offer altogether two adjustment holes 11 on stand 1, namely fixedly 24 use common adjustment hole 11 at the bottom of joystick support 21 and rotating disk.
At the bottom of rotating disk, 24 comprise circular bottom 241 and are positioned at bottom 241 annular side portions 242 above; Disk cover 25 comprises circular cap 251 and is positioned at cap 251 annular side 252 below, and annular side portions 242 is positioned at the outside of annular side 252.For fixing of disk cover 25, in annular side portions 242, there is threaded hole, in threaded hole, there is screw 243, screw 243 withstands in annular side 252, shown in Fig. 5 and Fig. 6.
In other embodiments, motor can directly be fixed on stand 1, offers four adjustment holes 11 fixing for motor on stand 1 again.
So in spring coupling working condition tests, the testing table in the present embodiment can carry out deviation test, and gathers stress data and study tired situation; Experimental data analysis, improves spring coupling.
The above, be only preferred embodiment of the present invention, is not the present invention to be done to the restriction of other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not depart from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.

Claims (10)

1. a spring coupling working condition tests platform, it is characterized in that, comprise stand, on described stand, be provided with power source and loadwheel, between described power source and loadwheel, be connected with spring coupling, on described stand, be provided with position-movable structure, described power source and/or loadwheel are fixed in position-movable structure.
2. spring coupling working condition tests platform according to claim 1, it is characterized in that, described position-movable structure comprises adjustment hole, fixed head, bolt, nut, on described stand, offer described adjustment hole, the internal diameter of described adjustment hole is greater than the external diameter of described bolt, described adjustment hole lower end has described fixed head, on described fixed head, offer the through hole matching with described bolt, described bolt passes described through hole and adjustment hole, and coordinates described power source and/or loadwheel are fixed with described nut.
3. spring coupling working condition tests platform according to claim 1, it is characterized in that, described spring coupling is the simulation shaft coupling after scaled, comprises rubber ring and is fixed on the becket of the described rubber ring left and right sides, on described becket, is fixed with axle.
4. spring coupling working condition tests platform according to claim 3, is characterized in that, on described rubber ring, posts foil gauge.
5. spring coupling working condition tests platform according to claim 1, is characterized in that, described loadwheel is belt pulley, on described belt pulley, has belt, and one end of described belt is fixed, and the other end is hung with load.
6. spring coupling working condition tests platform according to claim 5, is characterized in that, the other end of described belt is fixed with pallet, on described pallet, is placed with counterweight; Described pallet comprise sleeve and with the fixing annular end face of sleeve ends, on described sleeve, offer threaded hole, in described threaded hole, there is screw or bolt, described belt penetrates described pallet, and fixes by the screw in described threaded hole or bolt.
7. according to the spring coupling working condition tests platform described in claim 1 to 6 any one, it is characterized in that, described power source is joystick.
8. spring coupling working condition tests platform according to claim 7, is characterized in that, described joystick is connected on joystick support by bearing, and described joystick support is fixed on the top of described adjustment hole by described screw bolt and nut.
9. according to the spring coupling working condition tests platform described in claim 1 to 6 any one, it is characterized in that, described power source is motor.
10. spring coupling working condition tests platform according to claim 9, is characterized in that, described motor is fixed on disk cover, and described disk cover covers at the bottom of rotating disk, is fixed on the top of described adjustment hole at the bottom of described rotating disk by described screw bolt and nut.
CN201310523726.9A 2013-10-30 2013-10-30 A kind of yielding coupling working condition tests platform Expired - Fee Related CN103558025B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104280238A (en) * 2014-10-22 2015-01-14 重庆大学 Power closed testbed for running characteristic of overloading coupler
CN105547692A (en) * 2015-12-04 2016-05-04 中国航空动力机械研究所 Flexible shaft coupling axial deviation angle connection state fatigue test equipment and flexible shaft coupling shaft deviation angle connection method
CN108827629A (en) * 2018-06-13 2018-11-16 襄阳宇清传动科技有限公司 A kind of shaft coupling zero load running-in equipment
CN109946067A (en) * 2019-03-13 2019-06-28 重庆电子工程职业学院 Coupling Life detection device
CN109991000A (en) * 2019-03-13 2019-07-09 重庆电子工程职业学院 Multifunctional detecting device for shaft coupling
CN111121606A (en) * 2019-11-21 2020-05-08 南京工诺科技有限公司 Deviation tester for mounting coupler
CN114459755A (en) * 2021-12-31 2022-05-10 武汉理工大学 Device and method for testing power transmission performance of high-power magnetorheological fluid coupler

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DE3412133C2 (en) * 1984-03-31 1986-11-06 J.M. Voith Gmbh, 7920 Heidenheim Test device for torsionally flexible couplings
RU2172938C1 (en) * 2000-08-01 2001-08-27 Государственное унитарное предприятие Всероссийский научно-исследовательский институт тепловозов и путевых машин Test bench for experimental studies of flexible couplings
CN101726377A (en) * 2009-12-17 2010-06-09 东方电气集团东方汽轮机有限公司 Wind driven generator coupler test-bed and test method
CN102072816A (en) * 2010-05-21 2011-05-25 浙江八环轴承有限公司 Bearing tester
CN102305706A (en) * 2011-07-22 2012-01-04 耐世特凌云驱动***(芜湖)有限公司 Working condition experimental device of automotive front driving shaft
CN203629826U (en) * 2013-10-30 2014-06-04 山东省科学院海洋仪器仪表研究所 Elastic coupler working condition test stand

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DE3412133C2 (en) * 1984-03-31 1986-11-06 J.M. Voith Gmbh, 7920 Heidenheim Test device for torsionally flexible couplings
RU2172938C1 (en) * 2000-08-01 2001-08-27 Государственное унитарное предприятие Всероссийский научно-исследовательский институт тепловозов и путевых машин Test bench for experimental studies of flexible couplings
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104280238A (en) * 2014-10-22 2015-01-14 重庆大学 Power closed testbed for running characteristic of overloading coupler
CN105547692A (en) * 2015-12-04 2016-05-04 中国航空动力机械研究所 Flexible shaft coupling axial deviation angle connection state fatigue test equipment and flexible shaft coupling shaft deviation angle connection method
CN105547692B (en) * 2015-12-04 2018-05-15 中国航空动力机械研究所 The axis drift angle coupled situation fatigue rig and coupling method of flexible clutch
CN108827629A (en) * 2018-06-13 2018-11-16 襄阳宇清传动科技有限公司 A kind of shaft coupling zero load running-in equipment
CN108827629B (en) * 2018-06-13 2020-06-16 襄阳宇清传动科技有限公司 Coupler no-load running-in equipment
CN109946067A (en) * 2019-03-13 2019-06-28 重庆电子工程职业学院 Coupling Life detection device
CN109991000A (en) * 2019-03-13 2019-07-09 重庆电子工程职业学院 Multifunctional detecting device for shaft coupling
CN109991000B (en) * 2019-03-13 2020-09-08 重庆电子工程职业学院 Multifunctional detection device for coupler
CN109946067B (en) * 2019-03-13 2020-10-16 重庆电子工程职业学院 Shaft coupling life check out test set
CN111121606A (en) * 2019-11-21 2020-05-08 南京工诺科技有限公司 Deviation tester for mounting coupler
CN114459755A (en) * 2021-12-31 2022-05-10 武汉理工大学 Device and method for testing power transmission performance of high-power magnetorheological fluid coupler

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