CN103556546A - Full-automatic molded pulp four-workstation integrated equipment and production process for same - Google Patents
Full-automatic molded pulp four-workstation integrated equipment and production process for same Download PDFInfo
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- CN103556546A CN103556546A CN201310177729.1A CN201310177729A CN103556546A CN 103556546 A CN103556546 A CN 103556546A CN 201310177729 A CN201310177729 A CN 201310177729A CN 103556546 A CN103556546 A CN 103556546A
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Abstract
The invention discloses full-automatic molded pulp four-workstation integrated equipment and a production process for the same. The full-automatic molded pulp four-workstation integrated equipment comprises a suction filtration forming device and four hot-pressing shaping devices, wherein the suction filtration forming device comprises a forming frame, a pulp tank, a forming mold plate, a transferring mold plate, a forming and transferring mold gas-storing tank, a forming and transferring mold supporting plate moving cylinder, a transferring cylinder, an overturning oil cylinder and an overturning spindle; the four hot-pressing shaping devices are matched with the suction filtration forming device; each hot-pressing shaping device comprises an upper mold plate, a lower mold plate, an upper mold pressurizing cylinder, a lower mold moving cylinder, a shaping and transforming mold gas-storing tank and a shaping and transferring mold supporting plate moving cylinder; the transferring cylinder is arranged on a transferring mold supporting plate; a transferring mold is fixed on the transferring mold plate; and the transferring mold plate is guided by a mold plate guiding shaft, and is driven by the transferring cylinder to vertically move along the mold plate guiding shaft. By the full-automatic molded pulp four-workstation integrated equipment, the mold utilization rate is increased, and the quality of products and the labor productivity are improved.
Description
Technical field:
The present invention relates to a kind of paper pulp molding forming equipment and production technology thereof, particularly relate to a kind of full-automatic pulp-molding four station integrated equipment and production technologies thereof.
Background technology:
Traditional automatic paper pulp moulding apparatus is comprised of a thermocompression forming station of a filtering molding station configuration, a filtering molding station completes 5 seconds of working time less than of one bout, and the working time that thermocompression forming station completes one bout at least needed for 45 seconds.Like this, filtering molding station surpasses 3/4 standby time.8 moulds of a station configuration of take are example, and traditional automatic paper pulp moulding apparatus daily output paper mould can only reach 1.5 ten thousand.And each order of classes or grades at school of each production line need to configure at least one personnel and operate, and specific yield is low, and amount of labour demanded is large.
Summary of the invention:
Object of the present invention is exactly defect and the deficiency existing for overcoming above-mentioned prior art, and a kind of full-automatic pulp-molding four station integrated equipment and production technologies thereof are provided.
The technical scheme adopting is:
A kind of full-automatic pulp-molding four station integrated equipment, comprise a filtering molding device and four thermocompression forming devices, it is characterized in that: four thermocompression forming devices and a filtering molding device match, described filtering molding device, comprises that mould air accumulator is shifted in forming frame, stock tank, forming panel, transferring templates, moulding, moulding is shifted mould gripper shoe and moved cylinder, transfer cylinder, overturning oil cylinder and upset main shaft.Described stock tank is fixed on forming frame, the top of upset main shaft is connected with described forming panel, the bottom of upset main shaft is installed on spindle bearing holder, on upset main shaft, is equiped with a travelling gear, and spindle bearing holder is fixed on the crossbeam of the forming frame left and right sides.The top of forming panel is equiped with formation mould.Described transfer cylinder is installed in a transfer mould gripper shoe, and the lower end of shifting cylinder piston is hinged on described transferring templates, is fixed with transfer mold on transferring templates.Transferring templates is led by template guide shaft, and moves up and down along template guide shaft by shifting cylinder drive.Described overturning oil cylinder is fixed on oil cylinder fixing base, and the piston of overturning oil cylinder connects a tooth bar, and described tooth bar is meshed with the travelling gear of installing on upset main shaft, and the main shaft that makes to overturn is done reciprocal flip-flop movement.Described moulding transfer mould air accumulator and moulding transfer mould gripper shoe move cylinder and are fixed in moulding transfer mould gripper shoe.
Four described thermocompression forming devices have same structure, and each thermocompression forming device comprises that cope match-plate pattern, lower bolster, patrix pressurized cylinder, counterdie move cylinder, shaping equipment air accumulator and stock mould gripper shoe and move cylinder.On described cope match-plate pattern, be equiped with mold, described patrix pressurized cylinder is installed in stock mould gripper shoe, and cope match-plate pattern is led by template guide shaft, and is driven and moved up and down along template guide shaft by patrix pressurized cylinder.On described lower bolster, be equiped with bed die, counterdie moves cylinder and is installed on front crossbeam, and lower bolster moves cylinder by counterdie and drives transverse moving left and right.Described shaping equipment air accumulator and stock mould gripper shoe move cylinder and are fixed in sizing gripper shoe.
The moulding of described filtering molding device is shifted mould gripper shoe and is installed on moulding transfer mould gripper shoe moving beam, four sizing gripper shoes of four thermocompression forming devices are installed in respectively on the sizing gripper shoe moving beam of four different stations, wherein, moulding is shifted mould gripper shoe moving beam and is fixed in the frame of filtering molding device, and the sizing gripper shoe moving beam of four different stations is separately fixed in the frame of four thermocompression forming devices.In the frame of four thermocompression forming devices, be fixed with respectively gripper shoe wedge.
Four station production technologies, is characterized in that comprising following technical process:
First template is ploughed under in stock tank, makes fiber adhere on it and moulding.Upper and lower mould closes up, and makes l Water Paper mould base transfer to patrix.Under counterdie, turn over, repeat suction strainer action.Patrix adhesive l Water Paper base rises and moves on to A, B station centre position, with the A station hot pressing counterdie and the mould that arrive simultaneously, and l Water Paper mould base is turned and is blown to A station hot pressing counterdie.A station hot pressing counterdie return, A station hot pressing patrix moves down and shapes with A station hot pressing counterdie matched moulds.Through after a while, A station sizing upper die and lower die are separated also takes away finished product by patrix, by the exhaust finished product that spues.Meanwhile, when A station carries out thermocompression forming, shift mould and start to carry out identical operation in tandem with B, C, D station hot pressing counterdie, the alternation that moves in circles of four stations.
The present invention compared with prior art has a little following:
1, operating efficiency improves four times.The present invention utilizes a filtering molding device, and four thermocompression forming devices of tape splicing, form a filtering molding and four production lines that thermocompression forming matches in order.The daily output is brought up to 60,000 by original 1.5 ten thousand.
2, unit raw material use amount greatly reduces, and it is the 75-80% of original product that this machine is produced product grammes per square metre.
3, improve mould utilization rate, single station thermocompression forming production line filtering molding of identical output needs 2 molds.And paper mould all-in-one of the present invention only needs a mold.
4, quality of item is more stable.Smooth in appearance, smooth, light weight.The filtering molding of paper mould all-in-one of the present invention is continuous operating condition, therefore same relatively more stable by continuous supplementation paper pulp mode pulp density, and quality of item is more stable good.
5, raise labour productivity.Traditional every production line of single station forming machine needs 1 people, and paper mould all-in-one of the present invention only needs 1 people to operate, and under identical output condition, can reduce artificial 75%.
Accompanying drawing explanation:
Fig. 1 is filtering molding device of the present invention and four thermocompression forming device combination schematic diagrames.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
The specific embodiment:
A kind of full-automatic pulp-molding all-in-one, comprise a filtering molding device and four thermocompression forming devices, refer to Fig. 1, filtering molding device, comprises that mould air accumulator 4 is shifted in forming frame 1, stock tank 2, forming panel 3, transferring templates 28, moulding, moulding is shifted mould gripper shoe and moved cylinder 5, transfer cylinder 6, overturning oil cylinder 7 and upset main shaft 8.Stock tank 2 is fixed on forming frame 1, the top of upset main shaft 8 is connected with forming panel 3, the bottom of upset main shaft 8 is installed on spindle bearing holder 9, on upset main shaft 8, is equiped with a travelling gear 10, and spindle bearing holder 9 is fixed on the crossbeam of forming frame 1 left and right sides.The top of forming panel 3 is equiped with formation mould 11.Shift cylinder 6 and be installed in a moulding transfer mould gripper shoe 12, the lower end of shifting cylinder 6 pistons is hinged on transferring templates 3, is fixed with transfer mold 13 on transferring templates 3.Transferring templates 3 is led by template guide shaft 14, and moves up and down along template guide shaft 14 by shifting cylinder 6 drives.Overturning oil cylinder 7 is fixed on oil cylinder fixing base 15, and the piston of overturning oil cylinder 6 connects a tooth bar 16, and tooth bar 16 is meshed with the travelling gear 10 of installing on upset main shaft 8, and the main shaft 8 that makes to overturn is done reciprocal flip-flop movement.Moulding transfer mould air accumulator 4 and moulding transfer mould gripper shoe move cylinder 5 and are fixed in moulding transfer mould gripper shoe 12.Moulding is shifted mould gripper shoe 12 and is installed on moulding transfer mould gripper shoe moving beam 29, and moulding is shifted mould gripper shoe moving beam 29 and is fixed in the frame 1 of filtering molding device.
Refer to Fig. 2, Fig. 3, four thermocompression forming devices and a filtering molding device match, four thermocompression forming devices have same structure, each thermocompression forming device, comprises that frame 27, cope match-plate pattern 17, lower bolster 18, patrix pressurized cylinder 19, counterdie move cylinder 20, shaping equipment air accumulator 21 and sizing gripper shoe and move cylinder 22.On cope match-plate pattern 17, be equiped with mold 23, patrix pressurized cylinder 19 is installed on upper backup pad 24, and cope match-plate pattern 17 is led by template guide shaft 25, and is driven and moved up and down along template guide shaft 25 by patrix pressurized cylinder 19.On lower bolster 18, be equiped with bed die 26, counterdie moves on the front crossbeam that cylinder 20 is installed in frame 27, and lower bolster 18 moves cylinder 20 by counterdie and drives transverse moving left and rights.Sizing transfer mould air accumulator 21 and sizing transfer mould gripper shoe move cylinder 22 and are fixed in sizing gripper shoe 24.Sizing gripper shoe 24 is installed on sizing gripper shoe moving beam 29, and sizing gripper shoe moving beam 29 is fixed in the frame 27 of thermocompression forming device.First template is ploughed under in stock tank, makes fiber adhere on it and moulding.Upper and lower mould closes up, and makes l Water Paper mould base transfer to patrix.Concrete production technology is: forming panel turns over for 3 times, repeats suction strainer action.Transferring templates 28 adhesive l Water Paper bases rise and move on to A, B station centre position, with the A station bed die 26 and the mould that arrive simultaneously, and l Water Paper mould base are turned and are blown to A station bed die 26.A station lower bolster 18 returns, A station mold 23 moves down and shapes with A station bed die 26 matched moulds.Through after a while, A station sizing mold 23 is separated with bed die 26 and take away finished product by mold 23, by the exhaust finished product that spues.Meanwhile, when A station carries out thermocompression forming, shift mould and carry out identical operation in tandem with B, C, D station bed die 26, the alternation that moves in circles of four stations.
Claims (2)
1. full-automatic pulp-molding four station integrated equipment, comprise a filtering molding device and four thermocompression forming devices, it is characterized in that: four thermocompression forming devices and a filtering molding device match, described filtering molding device, comprise forming frame, stock tank, forming panel, transferring templates, mould air accumulator is shifted in moulding, moulding is shifted mould gripper shoe and is moved cylinder, shift cylinder, overturning oil cylinder and upset main shaft, described stock tank is fixed on forming frame, the top of upset main shaft is connected with described forming panel, the bottom of upset main shaft is installed on spindle bearing holder, on upset main shaft, be equiped with a travelling gear, spindle bearing holder is fixed on the crossbeam of the forming frame left and right sides, the top of forming panel is equiped with formation mould, described transfer cylinder is installed in a transfer mould gripper shoe, the lower end of shifting cylinder piston is hinged on described transferring templates, on transferring templates, be fixed with transfer mold, transferring templates is led by template guide shaft, and move up and down along template guide shaft by shifting cylinder drive, described overturning oil cylinder is fixed on oil cylinder fixing base, the piston of overturning oil cylinder connects a tooth bar, described tooth bar is meshed with the travelling gear of installing on upset main shaft, described moulding transfer mould air accumulator and moulding transfer mould gripper shoe move cylinder and are fixed in moulding transfer mould gripper shoe,
Four described thermocompression forming devices have same structure, each thermocompression forming device comprises cope match-plate pattern, lower bolster, patrix pressurized cylinder, counterdie moves cylinder, shaping equipment air accumulator and stock mould gripper shoe move cylinder, on described cope match-plate pattern, be equiped with mold, described patrix pressurized cylinder is installed in stock mould gripper shoe, cope match-plate pattern is led by template guide shaft, and drive and move up and down along template guide shaft by patrix pressurized cylinder, on described lower bolster, be equiped with bed die, counterdie moves cylinder and is installed on front crossbeam, lower bolster moves cylinder by counterdie and drives transverse moving left and right, described shaping equipment air accumulator and stock mould gripper shoe move cylinder and are fixed in sizing gripper shoe,
The moulding of described filtering molding device is shifted mould gripper shoe and is installed on moulding transfer mould gripper shoe moving beam, four sizing gripper shoes of four thermocompression forming devices are installed in respectively on the sizing gripper shoe moving beam of four different stations, described moulding is shifted mould gripper shoe moving beam and is fixed in the frame of filtering molding device, the sizing gripper shoe moving beam of four different stations is separately fixed in the frame of four thermocompression forming devices, is fixed with respectively gripper shoe wedge in the frame of four thermocompression forming devices.
2. full-automatic pulp-molding four station production technologies, is characterized in that comprising following technical process:
First template is ploughed under in stock tank, make fiber adhere on it and moulding, upper and lower mould closes up, make l Water Paper mould base transfer to patrix, under counterdie, turn over, the action of repetition suction strainer, patrix adhesive l Water Paper base rises and moves on to A, B station centre position, with the A station hot pressing counterdie and the mould that arrive simultaneously, and l Water Paper mould base is turned and blown to A station hot pressing counterdie, A station hot pressing counterdie return, A station hot pressing patrix moves down and shapes with A station hot pressing counterdie matched moulds, through after a while, A station sizing upper die and lower die are separated and take away finished product by patrix, by the exhaust finished product that spues, meanwhile, when A station carries out thermocompression forming, shift mould and B, C, D station hot pressing counterdie starts to carry out identical operation in tandem, the alternation that moves in circles of four stations.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310177729.1A CN103556546A (en) | 2013-05-09 | 2013-05-09 | Full-automatic molded pulp four-workstation integrated equipment and production process for same |
| US14/786,317 US9663898B2 (en) | 2013-05-09 | 2014-02-26 | Automatic multi-station integrated equipment and method for forming waste-paper-based packaging products |
| PCT/US2014/018784 WO2014193504A1 (en) | 2013-05-09 | 2014-02-26 | Automatic multi-station integrated equipment and method for forming waste-paper-based packaging products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310177729.1A CN103556546A (en) | 2013-05-09 | 2013-05-09 | Full-automatic molded pulp four-workstation integrated equipment and production process for same |
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| CN103556546A true CN103556546A (en) | 2014-02-05 |
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| CN201310177729.1A Pending CN103556546A (en) | 2013-05-09 | 2013-05-09 | Full-automatic molded pulp four-workstation integrated equipment and production process for same |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160168793A1 (en) * | 2014-12-12 | 2016-06-16 | Golden Arrow Printing Co., Ltd. | Pulp molding machine and paper-shaped article made thereby |
| CN106638164A (en) * | 2016-12-29 | 2017-05-10 | 许洪涛 | Full-automatic multi-station integrated pulp molding equipment and production technology |
| CN108547182A (en) * | 2018-06-27 | 2018-09-18 | 杨玉军 | A kind of paper mould environment protecting tableware fine work work packet equipment |
| CN108642974A (en) * | 2018-08-02 | 2018-10-12 | 深圳沃普智选科技有限公司 | A kind of molded equipment of plant and processing method |
| CN110000889A (en) * | 2019-05-05 | 2019-07-12 | 浙江众鑫环保科技有限公司 | A kind of plant fiber environment-protecting product production general assembly |
| WO2023102838A1 (en) * | 2021-12-09 | 2023-06-15 | 巢邕 | Paper pulp molding device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160168793A1 (en) * | 2014-12-12 | 2016-06-16 | Golden Arrow Printing Co., Ltd. | Pulp molding machine and paper-shaped article made thereby |
| US9951478B2 (en) * | 2014-12-12 | 2018-04-24 | Golden Arrow Printing Co., Ltd. | Pulp molding machine and paper-shaped article made thereby |
| CN106638164A (en) * | 2016-12-29 | 2017-05-10 | 许洪涛 | Full-automatic multi-station integrated pulp molding equipment and production technology |
| CN106638164B (en) * | 2016-12-29 | 2019-04-23 | 许洪涛 | Full-automatic pulp-molding multistation integrated equipment and production technology |
| CN108547182A (en) * | 2018-06-27 | 2018-09-18 | 杨玉军 | A kind of paper mould environment protecting tableware fine work work packet equipment |
| CN108642974A (en) * | 2018-08-02 | 2018-10-12 | 深圳沃普智选科技有限公司 | A kind of molded equipment of plant and processing method |
| CN110000889A (en) * | 2019-05-05 | 2019-07-12 | 浙江众鑫环保科技有限公司 | A kind of plant fiber environment-protecting product production general assembly |
| CN110000889B (en) * | 2019-05-05 | 2024-04-26 | 浙江众鑫环保科技集团股份有限公司 | Production assembly of plant fiber environment-friendly product |
| WO2023102838A1 (en) * | 2021-12-09 | 2023-06-15 | 巢邕 | Paper pulp molding device |
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