CN103552825B - A kind of finished wheel appearance inspection device and method - Google Patents
A kind of finished wheel appearance inspection device and method Download PDFInfo
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- CN103552825B CN103552825B CN201310449837.XA CN201310449837A CN103552825B CN 103552825 B CN103552825 B CN 103552825B CN 201310449837 A CN201310449837 A CN 201310449837A CN 103552825 B CN103552825 B CN 103552825B
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Abstract
Present invention is disclosed a kind of finished wheel appearance inspection device and method, this device comprises the first inspection conveying mechanism, turning wheel mechanism, second checks conveying mechanism.First checks that conveying mechanism and second checks is provided with turning wheel mechanism between conveying mechanism, described first checks that conveying mechanism and second checks that conveying mechanism includes two water bumpers, first feeding module, first transportation module, checking module, second transportation module, second feeding module, first feeding module is connected by the first transportation module with checking module, second feeding module is connected by the second transportation module with checking module, the present invention is by the transportation mode in change finished wheel exterior check process and wheel, when realizing finished wheel exterior check, wheel is no longer subject to colliding with and scuffing.
Description
Technical field
The invention belongs to disk-like accessory exterior check field, be specifically related to a kind of finished wheel appearance inspection device and method.
Background technology
Finished wheel exterior check is the important ring in wheel production technology, and at present, finished wheel exterior check is by manually carrying out, and in checking process, wheel transportation roller rest road is implemented, and during inspection, standing up of finished wheel is undertaken by turning machine.All point, line, surface contacted with wheel are rigid contact in manufacturing line, colliding with during wheel transportation between roller-way and wheel, the impact produced when wheel stands up and collision, very easily scuffing, scratch are produced to wheel product surface, especially the outlet wheel of some softs, scratch, scratch almost inevitable.In addition, conveyor roller has certain width, when supervisory personnel checks, needs to bend over, and very inconvenience, easily produces operation fatigue.Along with the requirement of wheel product Surface Quality is more and more stricter, the cut that wheel after fine limit work produces in hand inspection process has had a strong impact on the quality of wheel product, surface tear, scratching in process of production repeatedly process the production capacity not only seriously restricting detection line, also one of key factor that can wheel product quality up to standard has been become, in the urgent need to address.In addition, utilize advanced camera technique and digital image processing, storage and recognition technology, Real-Time Monitoring is carried out to the surface quality of wheel, very high accuracy can be reached in theory, but due to wheel appearance various informative, surface deficiency varies, implement difficulty, maintenance workload is large, and cost is high, is difficult to apply in production practice.
Summary of the invention
In order to overcome the shortcomings and deficiencies that prior art exists, the present invention is by manufacturing a kind of finished wheel appearance inspection device by the transportation mode in change finished wheel exterior check process and wheel, when realizing finished wheel exterior check, wheel is no longer subject to colliding with and scuffing.
Technical scheme of the present invention is: a kind of finished wheel appearance inspection device, comprises the first inspection conveying mechanism, turning wheel mechanism, second checks conveying mechanism and ECU (Electrical Control Unit).First checks that conveying mechanism and second checks is provided with turning wheel mechanism between conveying mechanism, and ECU (Electrical Control Unit) drives the operation of this device.
Described turning wheel mechanism comprises turning wheel mechanism body and turning wheel mechanism base, and turning wheel mechanism body is arranged on turning wheel mechanism base.
Described turning wheel mechanism body comprises two oscillating motor, S. A., HM Hydraulic Motor, pivoted arm, tong arm seat, tong arm, calliper assembly, tooth bar, line slideway auxiliary, gear, rotating shaft terminal is provided with two oscillating motor, S. A. is connected with tong arm seat by pivoted arm, HM Hydraulic Motor is fixed on tong arm seat, the output shaft of HM Hydraulic Motor is connected with gear through the through hole of tong arm seat, gear is connected by engagement system with tooth bar, and tooth bar is fixedly connected with tong arm, and line slideway auxiliary is fixed on tong arm seat.
Described first checks that conveying mechanism and second checks that conveying mechanism includes the first feeding module, the first transportation module, checking module, the second transportation module, the second feeding module, first feeding module is connected by the first transportation module with checking module, second feeding module is connected by the second transportation module with checking module, and first checks that conveying mechanism and second checks that the two ends of conveying mechanism are provided with water bumper respectively.
Described first transportation module and the second transportation module include contiguous block, holder rail, nylon panelling, rolling linear guide pin bushing pair, Rodless cylinder and dolly, Rodless cylinder drives dolly to run along rolling linear guide pin bushing pair by contiguous block, and the holder rail be fixed on dolly is provided with nylon panelling.
Described transportation module dolly is driven by Rodless cylinder and moves, and between described dolly and Rodless cylinder, contiguous block adopts cross-shaped configuration.
Described first feeding module, checking module, the second feeding module include hydraulic actuating cylinder, copper bush, push rod, top, support assembling, backing plate, nylon cushion block, nylon axle, hydraulic actuating cylinder is installed on support assembling bottom, hydraulic actuating cylinder is connected with push rod by top, push rod cylindrical is connected with the copper bush being fixed on support assembling, push rod top is provided with backing plate, be provided with nylon axle in the middle part of backing plate, backing plate outer rim is provided with nylon cushion block.
Described checking module also comprises and is positioned at deep groove ball bearing in the middle part of backing plate and thrust ball bearing, and thrust ball bearing is located between deep groove ball bearing and nylon axle.
Compared with prior art, advantage of the present invention is, novel structure, and it is compact, reasonable to configure, reduced investment, and operation and maintenance cost is low; Easy to operate, reliable.Succeeding in developing of finished wheel appearance inspection device, make finished wheel exterior check mode more perfect, wheel is no longer subject to colliding with and scuffing, and finished wheel product is by reaching the requirement of product surface quality completely after testing fixture.
Accompanying drawing explanation
Fig. 1 finished wheel appearance inspection device front view;
Fig. 2 finished wheel appearance inspection device birds-eye view;
Fig. 3 checks conveying mechanism I front view;
Fig. 4 first transportation module front view;
Fig. 5 first transportation module birds-eye view;
Fig. 6 first checking module front view;
Fig. 7 first checking module A portion enlarged drawing;
Fig. 8 turning wheel mechanism front view;
Fig. 9 turning wheel mechanism birds-eye view;
In figure, 1, first checks conveying mechanism; 2, turning wheel mechanism body 3, turning wheel mechanism base 4, second check conveying mechanism; 5, wheel; 6, water bumper; 7, the first feeding module; 8, the first transportation module; 9, checking module; 10, the second transportation module; 11, the second feeding module; 12, water bumper; 13, contiguous block; 14, rail is held in the palm; 15, nylon panelling; 16, rolling linear guide pin bushing is secondary; 17, Rodless cylinder; 18, dolly; 19, hydraulic actuating cylinder; 20, copper bush; 21, push rod; 22, come directly towards; 23, support assembling; 24, backing plate; 25, nylon cushion block; 26, nylon axle; 27, deep groove ball bearing; 28, thrust ball bearing; 29, two oscillating motor; 30, S. A.; 31, HM Hydraulic Motor; 32, pivoted arm; 33, tong arm seat; 34, tong arm; 35, calliper assembly; 36, tooth bar; 37, line slideway auxiliary; 38, gear.
Detailed description of the invention
As depicted in figs. 1 and 2, the present invention includes four parts: first checks conveying mechanism, turning wheel mechanism, turning wheel mechanism base, the second inspection conveying mechanism and hydraulic-pneumatic unit and ECU (Electrical Control Unit).
As shown in Fig. 3, Fig. 4 and Fig. 5, first checks that conveying mechanism is primarily of compositions such as water bumper 6 and 12, first feeding module 7, first transportation module 8, checking module 9, second transportation module 10, second feeding modules 11.First transportation module 8 is made up of contiguous block 13, holder rail 14, nylon panelling 15, rolling linear guide pin bushing pair 16, Rodless cylinder 17, dolly 18.Second transportation module structure function is similar to the first transportation module.
As shown in Figure 6 and Figure 7, checking module 9 is made up of hydraulic actuating cylinder 19, copper bush 20, push rod 21, top 22, support assembling 23, backing plate 24, nylon cushion block 25, nylon axle 26, deep groove ball bearing 27, thrust ball bearing 28 etc.Just than the few deep groove ball bearing 27 of the first checking module 9, thrust ball bearing 28 in first feeding module 7, second feeding module 11 structure, other is substantially close.
First checks that conveying mechanism and second checks that conveying mechanism structure function is similar.The first feeding module 7 of conveying mechanism is checked for first, checking module 9, second feeding module 11 is called after platform respectively, No. two platforms, No. three platforms, the first feeding module 7 of conveying mechanism is checked for second, checking module 9, second feeding module 11 is called after No. four platforms respectively, No. five platforms, No. six platforms, the first transportation module 8 of conveying mechanism is checked for first, dolly called after dolly respectively of second transportation module 10, No. two dollies, the first transportation module 8 of conveying mechanism is checked for second, dolly called after No. three dollies respectively of second transportation module 10, No. four dollies.
As shown in Figure 8 and Figure 9, turning wheel mechanism body 2 is made up of two oscillating motor 29, S. A. 30, HM Hydraulic Motor 31, pivoted arm 32, tong arm seat 33, tong arm 34, calliper assembly 35, tooth bar 36, line slideway auxiliary 37, gear 38 etc.
Time initial, platform ~ No. six platform is in lowering position, a dolly is in left-limit, No. two dolly limit on the right-right-hand limits, No. three dolly left-limits, No. four car limit on the right-right-hand limits, gripping mechanism 35 is in open configuration, turning wheel mechanism is positioned at the first inspection conveying mechanism side, horizontal positioned; A platform and No. four platforms rise, and wheel appearance inspection device starts material loading, and wheel 5 is faced up by rim in special hanger and is placed on a platform nylon cushion block 25, place in wheel process, nylon axle 26 guiding and positioning action, a platform declines, and wheel drops on a dolly nylon panelling 15, a carriage walking is to limit on the right-right-hand limit, No. two platforms rise, and wheel drops on No. two platform nylon cushion blocks 25, and a car is retracted into left-limit, a platform rises, and continues the material loading of next block wheel to be checked; Swivel wheel limit, artificial limit to this side exterior check of rim face in wheel, and is measured wheel hub progress row, and check and terminate, wheel is fallen on No. two dollies, and No. two carriage walkings are to left-limit, and No. two platforms decline, and No. two carriage walkings are to limit on the right-right-hand limit; No. three platform jack-up wheels 5, HM Hydraulic Motor 31 driven gear 38 drives tooth bar 36 clamping wheel, and two side bitting clamps are synchronized with the movement by machinery guarantee, are led by line slideway auxiliary 37; After wheel clamping, two oscillating motor 29 drives pivoted arm 32 by S. A. 30, tong arm seat 33 drives calliper assembly to carry out 180 ° of upsets, in switching process, Clamping force keeps certain, and when calliper assembly goes to right 90 °, No. four platforms rise, No. three platform declines simultaneously, when translating into 180 °, calliper assembly is opened, and wheel drops on No. four platforms; No. four platforms decline, and wheel is fallen on No. three dollies, and No. three carriage walkings are to limit on the right-right-hand limit, No. five platforms rise, No. three dollies are retracted into left-limit, and the outer rim of hand inspection faces up this single wheel outward appearance, and No. four carriage walkings are to left-limit, No. five platforms decline, wheel is fallen on No. four dollies, and initial position is got back to by turning wheel mechanism, and No. four dollies are retracted into limit on the right-right-hand limit, No. six platforms rise, and wheel rolls off the production line.
Whole wheel transportation, switching process adopt Siemens S7300 type PLC operational procedure automatically to control, MP277 touch-screen realizes the centralized operation to scene, and mode of operation and signal are monitored, hydraulic-pneumatic unit and ECU (Electrical Control Unit) adopt control unit ripe on market.
Claims (5)
1. a finished wheel appearance inspection device, comprise the first inspection conveying mechanism (1), turning wheel mechanism, second checks conveying mechanism (4), first checks that conveying mechanism (1) and second checks is provided with turning wheel mechanism between conveying mechanism (4), described turning wheel mechanism comprises turning wheel mechanism body (2) and turning wheel mechanism base (3), turning wheel mechanism body (2) is arranged on turning wheel mechanism base (3), described turning wheel mechanism body (2) comprises two oscillating motor (29), S. A. (30), HM Hydraulic Motor (31), pivoted arm (32), tong arm seat (33), tong arm (34), calliper assembly (35), tooth bar (36), line slideway auxiliary (37), gear (38), S. A. (30) two ends are provided with two oscillating motor (29), pivoted arm (32) two ends connect S. A. (30) and tong arm seat (33) respectively, HM Hydraulic Motor (31) is fixed on tong arm seat (33), the output shaft of HM Hydraulic Motor (31) is connected with gear (38) through the through hole of tong arm seat (33), gear (38) is connected by engagement system with tooth bar (36), tooth bar (36) is fixedly connected with tong arm (34), line slideway auxiliary (37) is fixed on tong arm seat (33), described first checks that conveying mechanism (1) and second checks that conveying mechanism (4) includes the first feeding module (7), first transportation module (8), checking module (9), second transportation module (10), second feeding module (11), first feeding module (7) is connected by the first transportation module (8) with checking module (9), second feeding module (11) is connected by the second transportation module (10) with checking module (9), first checks that conveying mechanism (1) and second checks that the two ends of conveying mechanism (4) are provided with water bumper (6 respectively, 12), described first transportation module (8) and the second transportation module (10) include contiguous block (13), holder rail (14), nylon panelling (15), rolling linear guide pin bushing pair (16), Rodless cylinder (17) and dolly (18), the dolly (18) run along rolling linear guide pin bushing pair (16) is connected with the contiguous block (13) that Rodless cylinder (17) drives, the holder rail (14) be fixed on dolly is provided with nylon panelling (15).
2. finished wheel appearance inspection device according to claim 1, is characterized in that: between described dolly (18) and Rodless cylinder (17), contiguous block (13) adopts cross-shaped configuration.
3. finished wheel appearance inspection device according to claim 1, it is characterized in that: described first feeding module (7), checking module (9), second feeding module (11) includes hydraulic actuating cylinder (19), copper bush (20), push rod (21), top (22), support assembling (23), backing plate (24), nylon cushion block (25), nylon axle (26), hydraulic actuating cylinder (19) is installed on support assembling (23) bottom, hydraulic actuating cylinder (19) is connected with push rod (21) by top (22), push rod (21) cylindrical is connected with the copper bush (20) being fixed on support assembling (23), push rod (21) top is provided with backing plate (24), backing plate (24) middle part is provided with nylon axle (26), backing plate (24) outer rim is provided with nylon cushion block (25).
4. finished wheel appearance inspection device according to claim 3, it is characterized in that: described checking module (9) also comprises the deep groove ball bearing (27) and thrust ball bearing (28) that are positioned at backing plate (24) middle part, and thrust ball bearing (28) is located between deep groove ball bearing (27) and nylon axle (26).
5. the wheel appearance inspection method according to claim 1-4 any one, first feeding module (7) of conveying mechanism is checked for first, checking module (9), second feeding module (11) is called after platform respectively, No. two platforms, No. three platforms, first feeding module (7) of conveying mechanism is checked for second, checking module (9), second feeding module 11 is called after No. four platforms respectively, No. five platforms, No. six platforms, first transportation module (8) of conveying mechanism is checked for first, dolly called after dolly respectively of second transportation module (10), No. two dollies, first transportation module (8) of conveying mechanism is checked for second, dolly called after No. three dollies respectively of second transportation module (10), No. four dollies, it is characterized in that, comprise the following steps:
Step one, initial time, platform ~ No. six platform is in lowering position, a dolly is in left-limit, No. two dolly limit on the right-right-hand limits, No. three dolly left-limits, No. four dolly limit on the right-right-hand limits, calliper assembly (35) is in open configuration, and turning wheel mechanism is positioned at the first inspection conveying mechanism side, horizontal positioned;
Step 2, a platform and No. four platforms rise, wheel appearance inspection device starts material loading, wheel (5) is faced up by rim in special hanger and is placed on a platform nylon cushion block (25), place in wheel process, nylon axle (26) plays guiding and positioning action, a platform declines, wheel drops on a dolly nylon panelling (15), a carriage walking is to limit on the right-right-hand limit, No. two platforms rise, and wheel drops on No. two platform nylon cushion blocks (25), and a dolly is retracted into left-limit, a platform rises, and continues the material loading of next block wheel to be checked; Swivel wheel limit, artificial limit to this side exterior check of rim face in wheel, and is measured wheel hub progress row, and check and terminate, wheel is fallen on No. two dollies, and No. two carriage walkings are to left-limit, and No. two platforms decline, and No. two carriage walkings are to limit on the right-right-hand limit; No. three platform jack-up wheels (5), HM Hydraulic Motor (31) driven gear (38) drives tooth bar (36) clamping wheel, two side bitting clamps are synchronized with the movement by machinery guarantee, are led by line slideway auxiliary (37);
After the clamping of step 3, wheel, two oscillating motor (29) drives pivoted arm (32), tong arm seat (33) to drive calliper assembly to carry out 180 ° of upsets by S. A. (30), in switching process, Clamping force keeps certain, and when calliper assembly goes to right 90 °, No. four platforms rise, No. three platform declines simultaneously, when translating into 180 °, calliper assembly is opened, and wheel drops on No. four platforms;
Step 4, No. four platforms decline, and wheel is fallen on No. three dollies, and No. three carriage walkings are to limit on the right-right-hand limit, No. five platforms rise, No. three dollies are retracted into left-limit, and the outer rim of hand inspection faces up this single wheel outward appearance, and No. four carriage walkings are to left-limit, No. five platforms decline, wheel is fallen on No. four dollies, and initial position is got back to by turning wheel mechanism, and No. four dollies are retracted into limit on the right-right-hand limit, No. six platforms rise, and wheel rolls off the production line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310449837.XA CN103552825B (en) | 2013-09-27 | 2013-09-27 | A kind of finished wheel appearance inspection device and method |
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| CN201310449837.XA CN103552825B (en) | 2013-09-27 | 2013-09-27 | A kind of finished wheel appearance inspection device and method |
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| CN103552825A CN103552825A (en) | 2014-02-05 |
| CN103552825B true CN103552825B (en) | 2016-03-23 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104007124B (en) * | 2014-04-29 | 2017-01-25 | 雄华机械(苏州)有限公司 | Appearance inspection apparatus with check assembly |
| CN116638357B (en) * | 2023-07-27 | 2023-10-03 | 烟台东星集团有限公司 | Clamping device for machining integrated forging oil cylinder shaft |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2837121Y (en) * | 2005-09-16 | 2006-11-15 | 辛振涛 | Wheel pair automatically assembling unit production line |
| CN102381383A (en) * | 2011-09-01 | 2012-03-21 | 安徽江淮汽车股份有限公司 | Turning device for assembling tires of heavy duty cars |
| CN202864416U (en) * | 2012-10-12 | 2013-04-10 | 由田新技股份有限公司 | Checkout equipment with turnover device |
| CN203682476U (en) * | 2013-09-27 | 2014-07-02 | 马钢(集团)控股有限公司 | Appearance inspection device for finished wheel |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02171632A (en) * | 1988-12-26 | 1990-07-03 | Yokohama Rubber Co Ltd:The | Method and apparatus for setup change of rim for tire uniformity machine |
| DE60235578D1 (en) * | 2001-12-04 | 2010-04-15 | Bridgestone Corp | TIRE TREATMENT METHOD |
| ITMO20060141A1 (en) * | 2006-05-05 | 2007-11-06 | Giuliano Spa | MOTHER FOR ASSEMBLY OF WHEEL RIMS FOR VEHICLES ON CARS, ESPECIALLY SIMILAR MACHINES |
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- 2013-09-27 CN CN201310449837.XA patent/CN103552825B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2837121Y (en) * | 2005-09-16 | 2006-11-15 | 辛振涛 | Wheel pair automatically assembling unit production line |
| CN102381383A (en) * | 2011-09-01 | 2012-03-21 | 安徽江淮汽车股份有限公司 | Turning device for assembling tires of heavy duty cars |
| CN202864416U (en) * | 2012-10-12 | 2013-04-10 | 由田新技股份有限公司 | Checkout equipment with turnover device |
| CN203682476U (en) * | 2013-09-27 | 2014-07-02 | 马钢(集团)控股有限公司 | Appearance inspection device for finished wheel |
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