A kind of integral forming device and forming method thereof of relevant carton forming
[technical field]
The present invention relates to carton forming technical field, specifically a kind of integral forming device and forming method thereof of relevant carton forming.
[background technology]
In packages printing industry, the application of sticking with paste box machine is last procedure of packing box processing, be by printing, the folding cardboard moulding of shape by die-cutting glue the groove group of eking out a living.But have at present, kind of box is domestic can only be completed by hand, although have similar devices, upper and lower facial tissue abroad, is with two pieces of paper paper, so upper and lower facial tissue easily has aberration, does not meet domestic production needs.
Be a kind of box of the full open end of turning on one's side, by upper bottom, lower bottom cover, inner foxing, facial tissue four part module compositions, and adhesion-molded by a kind of specific method.This box is mainly used in some at present than in the middle of the tobacco package of higher-end, as two of China layers 20 dress cigarette cases, villa garden, Yuxi, Anhui red seal etc.The inner foxing of this box, central, is respectively upper lower bottom cover up and down, more outside whole paste facial tissue, then facial tissue side is cut open, to open box, because the facial tissue of this box has pasted with same paper, so no color differnece is unified in appearance printing.
[summary of the invention]
The object of the invention is to overcome the defect that prior art exists, a kind of integral forming device and forming method thereof of carton forming of new structure is provided.
For achieving the above object, design a kind of integral forming device of relevant carton forming, it is characterized in that described integral forming device is by forming moving assembly, the second mould assembling, upper cover moving assembly, press case assembly, conveyer belt assembling, the first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, first end and the moving assembly of described the second mould assembling, the second end of described the second mould assembling is connected with the outlet of upper cover moving assembly, directly over described the second mould assembling, be provided with pressure case assembly, assemble by conveyer belt assembly and connection to described the first mould the 3rd end of described the second mould assembling.
The base of moving assembly is to consist of to the parallel base plate of setting up left and right, two of front and back, the two ends, left and right of described base are respectively equipped with roll shaft vertical with base plate and that be parallel to each other, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, the front end of the roll shaft in left side is fixed on plane by bearing block, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, between the parallel roll shaft in described two ends, by timing belt pulley, be wound around synchronous belt, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided simultaneously and be fixed on two foundation plates by the slideway connecting plate vertical with base plate in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails that overlap with the left extended line of two foundation plates respectively, described guide rail is spread out and stretches left by pull head or long draw head.
Described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate.
The second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, is respectively equipped with the long pulley of one group of previous-next direction, the assembling of short pulley in the adjacent interior sidewall surface of described square through hole.
Described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder is by moving up and down a connection cross bar end, described cross bar central authorities are connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column of vertically setting up, described cross bar head end is provided with bearing, described bearing two ends are and are rotationally connected by cross bar head pin and cross bar supporting seat top, the bottom of described supporting seat is by falling the conduit of setting up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, on described slideway base and conduit joint face, be also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree.
The conveyer belt supporting seat of conveyer belt assembling is by internal diameter adjustable bearing split bearing, to connect two I-shape constructions that relative conveyer belt bearing holder (housing, cover) cushion block forms by rollers of conveyer belt main shaft two ends, described two groups of parallel setting up of I-shaped conveyer belt supporting seat, and by synchronous pulley, be wound around long conveying belt between between two groups of parallel rollers of conveyer belt main shafts, form conveyer belt assembling.
The first described mould assembling comprises roller fixed head, fixed head above the upper/lower die contiguous block support and connection that described roller fixed head upper surface is vertically set up by the left and right sides, the described central authorities of fixed head are above provided with square through hole, with on the madial wall of the square through hole of described upper/lower die contiguous block homonymy, be respectively equipped with two groups of symmetrical previous-next direction pulleys assemblings, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
The step of the forming method of above-mentioned integral forming device is as follows:
A. moving assembly moves to the second mould assembling by the facial tissue combining, inner foxing, lower casing, module;
B. upper cover moving assembly is by upper cover and the combination of combinations thereof body;
C. press case assembly that combinations thereof body is pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 moulding;
D. press case assembly to complete flanging four, flanging hundred per cent type;
E. conveyer belt has been assembled moulding above, and is assembled and box body is sent into the first mould assemble by conveyer belt;
F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type;
G. moving assembly is oppositely mobile completes cigarette case release by moulding.
Described pressure case assembly is and pumps with cross bar end by cylinder band, thereby the conduit being connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thereby realizes the moulding of flanging four, flanging ten.
Assembly enters from the central square through hole of the second mould assembling second base plate and the gap of pulley assembling successively, and long pulley, the short pulley of the previous-next direction in through hole interior sidewall surface are assembled down sliding, thereby are completed flanging one, flanging two, flanging three, flanging 11 moulding successively; The square through hole of box body fixed head central authorities above the first mould assembling enters, and be filled to roller fixed head via the assembly pulley of the previous-next direction in interior sidewall surface, on roller fixed head by the compacting of little air cylinder pressure plate, thereby complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type;
The great advantage of apparatus of the present invention is to be converted into mechanically actuated from current manual operations, has greatly improved production efficiency, also can improve the quality of products simultaneously, guarantee product stability, and reduce production costs, this patent is domestic initiation product, also has in the international market certain primacy.Although this box type is mainly used in Field of Tobacco at present, along with the raising of mechanical automation degree, food can be applied to more, drinks, cosmetics, many-sided packing such as gift.
[accompanying drawing explanation]
Fig. 1 is the structural representation of global formation equipment of the present invention
In figure, 11 moving assembly 12 upper cover moving assemblies 13 are pressed case assembly 14 second moulds to assemble 15 frame 16 first moulds and are assembled 17 conveyer belt assemblings;
Fig. 2 is moving assembly structural representation
21 upper cover forming bottom plate 22 two-container cylinder 23 upper cover moulded head 24 upper cover forming blocks 25 slides in figure
Fig. 3 is upper cover moving assembly structural representation
31 slideway base 32 hind axle cushion block 33 internal diameter adjustable bearing split bearing 34 synchronous belt 35 timing belt pulley 36 slideway 37 slide plate 38 sliding way 39 belt briquetting 310 main axle cushion block 311 cylinder 312 suction nozzle assemblings in figure
Fig. 4 presses case assembly structural representation
41 pressing roll mechanism 42 belt 43 glue spreading apparatus 44 air intake device 45 power set 46 frames in figure;
Fig. 5 the second set of molds assembling structure schematic diagram
In figure, the 51 second base plate 52 short pulleys in right side are assembled the 53 long pulleys in left side and are assembled the 54 short pulleys in left side and assemble 55 right side long pulleys assemblings;
Fig. 6 a the first set of molds assembling structure schematic diagram
Fig. 6 b the first set of molds assembling structure schematic diagram
In figure, above 61 first pulley assembling 62 second pulley assemblings 63, fixed head 64 the 3rd pulley is assembled little air cylinder pressure plate 68 roller fixed head 69 cylinder blocks of 65 upper/lower die contiguous block 66 spring pressure head 67;
Fig. 7 conveyer belt package assembly schematic diagram
71 internal diameter adjustable bearing split bearing 72 rollers of conveyer belt main shaft 73 timing belt pulley 74 conveyer belt bearing holder (housing, cover) cushion block 75 long conveying belt 76 rollers of conveyer belt main shaft 77 conveyer belt bearing holder (housing, cover) cushion blocks in figure;
Fig. 8 carton floor map.
[specific embodiment]
Now by reference to the accompanying drawings and embodiment technical scheme of the present invention is further elaborated, believe that apparatus structure of the present invention and technique thereof are clearly for a person skilled in the art.
The integral forming device of this cover carton forming, as shown in Figure 1, by forming moving assembly, the second mould assembling, upper cover moving assembly, press case assembly, conveyer belt assembling, the first mould assembling and frame, described frame is provided with the first mould assembling and the assembling of the second mould, first end and the moving assembly of described the second mould assembling, the second end of described the second mould assembling is connected with the outlet of upper cover moving assembly, directly over described the second mould assembling, be provided with pressure case assembly, assemble by conveyer belt assembly and connection to described the first mould the 3rd end of described the second mould assembling.Its concrete parts are as detailed below:
As shown in Figure 2, the base of moving assembly is to consist of to the parallel base plate of setting up left and right, two of front and back, the two ends, left and right of described base are respectively equipped with roll shaft vertical with base plate and that be parallel to each other, the rear and front end of right side roll shaft by the parallel and relative bearing gasket of bottom end and in the internal diameter adjustable bearing split bearing established be connected and fixed on base plate, the front end of the roll shaft in left side is fixed on plane by bearing block, the rear end of the roll shaft in left side is connected and fixed on the motor base of plane by motor joint, between the parallel roll shaft in described two ends, by timing belt pulley, be wound around synchronous belt, the upper surface of described base plate is also provided with sliding way, described base plate central authorities are also provided with the rear push pedal parallel with base plate, slided simultaneously and be fixed on two foundation plates by the slideway connecting plate vertical with base plate in the end, one end of described rear push pedal, described chassis left side is also provided with two guide rails that overlap with the left extended line of two foundation plates respectively, described guide rail is spread out and stretches left by pull head or long draw head.
As shown in Figure 3, described upper cover moving assembly is assembled by suction nozzle, cylinder, main axle cushion block, belt briquetting, sliding way, slide plate, slideway, timing belt pulley, synchronous belt, internal diameter adjustable bearing split bearing, hind axle cushion block, slideway base forms, on described slideway base, two ends, left and right are respectively equipped with two parallel roll shafts, described roll shaft two ends are fixed on the relative main axle cushion block in aperture by internal diameter adjustable bearing split bearing respectively, described main axle cushion block is and is slidably fixed on slideway base upper surface by slideway, be left and right parallel sliding, between the roll shaft of described two ends, by timing belt pulley, connect synchronous belt, left and right sides slideway between the roll shaft of described two ends is fixedly connected with cylinder by slide plate.
As shown in Figure 5, the second described mould assembling comprises second base plate, and the central authorities of described second base plate are provided with a square through hole, are respectively equipped with the long pulley of one group of previous-next direction, the assembling of short pulley in the adjacent interior sidewall surface of described square through hole.
As shown in Figure 4, described pressure case assembly comprises cross bar base, the upper surface of described cross bar base is vertically provided with cylinder, the driving head of described cylinder is by moving up and down a connection cross bar end, described cross bar central authorities are connected with the support column top of vertically setting up by vertical rod pin, and be fixed on cross bar by the described support column of vertically setting up, described cross bar head end is provided with bearing, described bearing two ends are and are rotationally connected by cross bar head pin and cross bar supporting seat top, the bottom of described supporting seat is by falling the conduit of setting up along screw rod and nut vertical connecting, the first half lateral wall of described conduit is provided with slideway, the Lower Half lateral wall of described conduit is provided with slideway base, on described slideway base and conduit joint face, be also provided with sliding way, the rear end face of described slideway base and support column are fixed by middle whippletree.
As shown in Figure 7, the conveyer belt supporting seat of conveyer belt assembling is by internal diameter adjustable bearing split bearing, to connect two I-shape constructions that relative conveyer belt bearing holder (housing, cover) cushion block forms by rollers of conveyer belt main shaft two ends, described two groups of parallel setting up of I-shaped conveyer belt supporting seat, and by synchronous pulley, be wound around long conveying belt between between two groups of parallel rollers of conveyer belt main shafts, form conveyer belt assembling.
As shown in Fig. 6 a and 6b, the first described mould assembling comprises roller fixed head, fixed head above the upper/lower die contiguous block support and connection that described roller fixed head upper surface is vertically set up by the left and right sides, the described central authorities of fixed head are above provided with square through hole, with on the madial wall of the square through hole of described upper/lower die contiguous block homonymy, be respectively equipped with two groups of symmetrical previous-next direction pulleys assemblings, on described roller fixed head, two groups of previous-next direction pulleys assembling central authorities are also provided with little air cylinder pressure plate, described little air cylinder pressure plate is by cylinder block and spring pressure head control connection.
Refer to accompanying drawing 8, the step of the forming method of above-mentioned integral forming device is as follows:
A. moving assembly moves to the second mould assembling by the facial tissue combining, inner foxing, lower casing, module;
B. upper cover moving assembly is by upper cover and the combination of combinations thereof body;
C. press case assembly that combinations thereof body is pressed into the second mould assembling, complete flanging one, flanging two, flanging three, flanging 11 moulding, specifically, assembly enters from the central square through hole of the second mould assembling second base plate and the gap of pulley assembling successively, and long pulley, the short pulley of the previous-next direction in through hole interior sidewall surface are assembled down sliding, thereby are completed flanging one, flanging two, flanging three, flanging 11 moulding successively;
D. press case assembly to complete flanging four, flanging hundred per cent type; Specifically, described pressure case assembly is and pumps with cross bar end by cylinder band, thereby the conduit being connected with cross bar head end is linkage from top to bottom, described conduit vertically moves back and forth up and down along with the sliding way slideway on vertical slideway and slideway base inwall, thereby realizes the moulding of flanging four, flanging ten.
E. conveyer belt has been assembled moulding above, and is assembled and box body is sent into the first mould assemble by conveyer belt;
F. the first set of molds installs into flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type, specifically, the square through hole of box body fixed head central authorities above the first mould assembling enters, and be filled to roller fixed head via the assembly pulley of the previous-next direction in interior sidewall surface, on roller fixed head by the compacting of little air cylinder pressure plate, thereby complete flanging five, flanging six, flanging seven, flanging eight, flanging ninety percent type.
G. moving assembly is oppositely mobile completes cigarette case release by moulding.