CN103551799B - The manufacture method of heat transfer plate - Google Patents
The manufacture method of heat transfer plate Download PDFInfo
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- CN103551799B CN103551799B CN201310419507.6A CN201310419507A CN103551799B CN 103551799 B CN103551799 B CN 103551799B CN 201310419507 A CN201310419507 A CN 201310419507A CN 103551799 B CN103551799 B CN 103551799B
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- heat transfer
- transfer plate
- basal component
- throw
- manufacture method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1265—Non-butt welded joints, e.g. overlap-joints, T-joints or spot welds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
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- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
A manufacture method for heat transfer plate, is stirred and can easily be produced the heat transfer plate that flatness is high by friction. The manufacture method of this heat transfer plate comprises: inaccessible cover slot operation, in this operation, cover plate is disposed to cover slot, and this cover slot is formed at groove around, and this slot opening is in the face side of basal component (2); Bonding process, in this operation, makes joint throw move and the stirring that rubs along the docking section of the sidewall of described cover slot and the side of described cover plate; And correction process, in this operation, make to correct with throw (G) in the back side of basal component (2) (Zb) side shifting and the stirring that rubs, in this manufacture method, the volume in the plastification region forming in described correction process is also fewer than the volume in the plastification region forming in described bonding process.
Description
Patent application of the present invention is that international application no is PCT/JP2009/050132, international filing date is on January 8th, 2009, the application number that enters the China national stage is 200980106125.X, and name is called the divisional application of the application for a patent for invention of " manufacture method of heat transfer plate ".
Technical field
The present invention relates to a kind of for example for the manufacture method of the heat transfer plate of heat exchanger, firing equipment or cooling device.
Background technology
With heat exchange, should heat or cooling object contacts or the heat transfer plate that approaches configuration to make to run through its main body for the thermal medium pipe that such as thermal medium such as high-temp liquid or cooling water circulates be that basal component forms.
The manufacture method of this heat transfer plate, for example known method that has patent documentation 1 to record. Figure 28 is the cutaway view of the heat transfer plate that represents that the manufacture method of the heat transfer plate by patent documentation 1 forms. The heat transfer plate 100 of patent documentation 1 comprises: have the basal component 102 that is opened on the rectangular cover slot in surperficial cross section 106 and is opened on the groove 108 of the bottom surface of cover slot 106; Insert the pipe 116 for thermal medium of groove 108; And the cover plate 110 of insertion cover slot 106. Heat transfer plate 100 is that the each docking section J, the J that dock with the two sides of cover plate 110 along the two side of cover slot 106 rub to stir and engage and form. By this, be formed with respectively plastification region W, W at the docking section of heat transfer plate 100 J, J.
There is following problem in the heat transfer plate 100 that the manufacture method of the heat transfer plate by patent documentation 1 forms: due to only, from the stirring that rubs of the face side of basal component 102, when make plastification region W, W dwindle due to thermal contraction, heat transfer plate can produce bending.
As the method addressing this problem, in patent documentation 2, record prediction by the bending upwards producing, in advance to the method that rubs and stir after the downward bending of hardware effect regulation.
In addition, as the method addressing this problem, in patent documentation 3, record bending hardware is fixed on to friction agitating device, throw is pressed on to the bending position of this hardware, make this pressing position carry out Plastic Flow and remove bending method.
Patent documentation 1: Japanese Patent Laid-Open 2004-314115 communique
Patent documentation 2: Japanese Patent Laid-Open 2001-87871 communique
Patent documentation 3: Japanese Patent Laid-Open 2006-102777 communique
Disclosure of an invention
Invent technical problem to be solved
But, in the time using the method for patent documentation 2, exist hardware be pre-formed to the numerous and diverse problem of bending operation. In addition, in the method for patent documentation 3, when the region of stirring when rubbing becomes large, the face stirring that rubs produces thermal contraction, and the bending that may produce concavity on this face, consequently, cannot eliminate the bending of hardware sometimes.
From the above point of view, the invention provides a kind of manufacture method of heat transfer plate, this manufacture method can be eliminated the bending of hardware and can easily produce the heat transfer plate that flatness is high.
The technical scheme that technical solution problem adopts
The feature of the manufacture method of the heat transfer plate of the present invention addressing this problem is to comprise: inaccessible cover slot operation, in this operation, cover plate is disposed to cover slot, and this cover slot is formed at groove around, and this slot opening is in the face side of basal component; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along the docking section of the sidewall of above-mentioned cover slot and the side of above-mentioned cover plate; And correction process, in this operation, use and correct with throw from the stirring that rubs of the rear side of above-mentioned basal component, in this manufacture method, the volume in the plastification region forming in above-mentioned correction process is also fewer than the volume in the plastification region forming in above-mentioned bonding process.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: thermal medium inserts operation with pipe, in this operation, thermal medium is inserted to groove with pipe, and this groove type is formed in the bottom surface of cover slot, and this cover slot is opened on the face side of basal component; Inaccessible cover slot operation, in this operation, is disposed at above-mentioned cover slot by cover plate; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along the docking section of the sidewall of above-mentioned cover slot and the side of above-mentioned cover plate; And correction process, in this operation, use and correct with throw from the stirring that rubs of the rear side of above-mentioned basal component, in this manufacture method, the volume in the plastification region forming in above-mentioned correction process is also fewer than the volume in the plastification region forming in above-mentioned bonding process.
According to this manufacture method, due to the stirring that rubs of the rear side from basal component also, therefore, can eliminate owing to rubbing on surface and stir the bending producing, can easily improve the flatness of heat transfer plate. In addition, the volume in the plastification region forming in above-mentioned correction process is also fewer than the volume in the plastification region forming in above-mentioned bonding process, therefore, can further improve the flatness of the heat transfer plate of manufacturing. Explain with embodiment for its basis.
In addition, be preferably in above-mentioned bonding process, make because the mobile Plastic Flow material of frictional heat flows into space part, this space part is formed at above-mentioned thermal medium pipe around. According to this manufacture method, can bury space part by making Plastic Flow material flow into space part, therefore, for example, the heat of emitting with pipe from thermal medium can be passed to effectively to basal component and cover plate around. By this, can manufacture the heat transfer plate that heat exchanger effectiveness is high.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: cover plate inserts operation, in this operation, cover plate is inserted to the groove of the face side that is opened on basal component; Bonding process, in this bonding process, makes joint throw relatively move and the stirring that rubs along above-mentioned groove; And correction process, in this operation, use and correct with throw from the stirring that rubs of the rear side of above-mentioned basal component, in this manufacture method, the volume in the plastification region forming in above-mentioned correction process is also fewer than the volume in the plastification region forming in above-mentioned bonding process.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: thermal medium inserts operation with pipe, in this operation, thermal medium is inserted to the groove of the face side that is opened on basal component with pipe; Cover plate inserts operation, in this operation, cover plate is inserted to above-mentioned groove; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along above-mentioned groove; And correction process, in this operation, use and correct with throw from the stirring that rubs of the rear side of above-mentioned basal component, in this manufacture method, the volume in the plastification region forming in above-mentioned correction process is also fewer than the volume in the plastification region forming in above-mentioned bonding process.
According to this manufacture method, due to the stirring that rubs of the rear side from basal component also, the bending producing is stirred in the friction that therefore can eliminate because carrying out on surface, can easily improve the flatness of heat transfer plate. In addition, the volume in the plastification region forming in above-mentioned correction process is also fewer than the volume in the plastification region forming in above-mentioned bonding process, therefore, can further improve the flatness of the heat transfer plate of manufacturing. Explain with embodiment for its basis.
In addition,, in above-mentioned bonding process, utilize the pressing force of above-mentioned joint throw above-mentioned cover plate to be pressed on to the top of above-mentioned thermal medium pipe, and make at least top and the above-mentioned basal component Plastic Flow of above-mentioned cover plate.
According to this manufacture method, cover member and press the stirring that rubs of the top of thermal medium pipe owing to utilizing, therefore can reduce the space of thermal medium use pipe periphery, thereby can improve heat exchanger effectiveness.
In addition, in above-mentioned correction process, above-mentioned rectification by the flat shape of the track of throw preferably with respect to the center of above-mentioned basal component and form roughly point symmetry. In addition,, in above-mentioned correction process, above-mentioned rectification is preferably roughly similar to the shape of the outer rim of above-mentioned basal component by the flat shape of the track of throw. In addition,, in above-mentioned correction process, above-mentioned rectification is preferably roughly the same with the flat shape of the above-mentioned track that engages use throw of face side that is formed at above-mentioned basal component by the flat shape of the track of throw. In addition,, in above-mentioned correction process, above-mentioned rectification is preferably roughly the same with the total length of the above-mentioned track that engages use throw of face side that is formed at above-mentioned basal component by the total length of the track of throw.
According to this manufacture method, can eliminate evenly the bending of face side and the rear side of heat transfer plate, therefore can further improve the flatness of heat transfer plate.
In addition,, in above-mentioned correction process, above-mentioned rectification cans be compared to the total length of track of the above-mentioned joint throw of the face side that is formed at above-mentioned basal component most by the total length of the track of throw also short. The external diameter of the shoulder of the above-mentioned rectification throw using in above-mentioned correction process in addition, is also less than the external diameter of the shoulder of the above-mentioned joint throw using in above-mentioned bonding process. It is also short that the length of the pin of the above-mentioned rectification throw using in above-mentioned correction process in addition, cans be compared to most the length of pin of the above-mentioned joint throw using in above-mentioned bonding process.
According to this manufacture method, also lower than the volume in the plastification region in above-mentioned bonding process owing to the volume in the plastification region in correction process being set for, therefore can improve the flatness of the heat transfer plate of manufacturing.
In addition, the thickness of above-mentioned basal component is preferably in the more than 1.5 times of external diameter of the shoulder of above-mentioned joint throw. In addition, the thickness of above-mentioned basal component is preferably in the more than 3 times of length of the pin of above-mentioned joint throw.
According to this manufacture method, because basal component has enough thickness corresponding to joint by the size at each position of throw, therefore can further improve the flatness of heat transfer plate.
In addition, be to overlook to be in polygonal situation at above-mentioned basal component, be preferably in above-mentioned correction process and comprise and utilize above-mentioned rectification throw to the bight of the above-mentioned basal component bight friction agitating procedure stirring that rubs.
According to this manufacture method, can eliminate the bending producing in the bight of basal component, thereby can improve the flatness of heat transfer plate.
In addition, have heater with the inside of pipe at above-mentioned thermal medium, preferably include after above-mentioned correction process above-mentioned heater is switched on, thus the annealing operation that above-mentioned heat transfer plate is annealed.
According to this manufacture method, can eliminate the internal stress that remains in plastification region, thereby can eliminate the bending of heat transfer plate.
In addition, preferably include after above-mentioned correction process, the rear side of above-mentioned basal component carried out to the face cutting process of face machining, and make the length of pin of the above-mentioned rectification of the depth ratio of above-mentioned machining throw also large. According to this manufacture method, can make the back side of heat transfer plate form level and smooth shape.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: inaccessible cover slot operation, in this operation, cover plate is inserted in to cover slot, and this cover slot is formed at groove around, and this slot opening is in the face side of basal component; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along the docking section of the sidewall of above-mentioned cover slot and the side of above-mentioned cover plate; And correction process, in this operation, make bending moment effect and produce tensile stress in the face side of above-mentioned basal component, thereby correct the bending that the rear side towards above-mentioned basal component that forms is protruded in above-mentioned bonding process.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: thermal medium inserts operation with pipe, in this operation, thermal medium is inserted to groove with pipe, and this groove type is formed in the bottom surface of cover slot, and this cover slot is opened on the face side of basal component; Inaccessible cover slot operation, in this operation, is inserted in above-mentioned cover slot by cover plate; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along the docking section of the sidewall of above-mentioned cover slot and the side of above-mentioned cover plate; And correction process, in this operation, make bending moment effect and produce tensile stress in the face side of above-mentioned basal component, thereby correct the bending that the rear side towards above-mentioned basal component that forms is protruded in above-mentioned bonding process.
According to this manufacture method, in correction process, thereby make bending moment effect produce tensile stress in the face side of above-mentioned basal component, by this, correct the bending of the protrusion of the rear side towards above-mentioned basal component forming in above-mentioned bonding process, the flatness of heat transfer plate can be further improved, and heat transfer plate can be manufactured relatively easily.
In addition,, in above-mentioned bonding process, preferably make to flow into because of the mobile Plastic Flow material of frictional heat the space part of the surrounding that is formed at above-mentioned thermal medium pipe. According to this manufacture method, can reduce to be formed at the space part of heat transfer plate inside, therefore, can manufacture the heat transfer plate that heat exchanger effectiveness is high.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: cover plate inserts operation, in this operation, cover plate is inserted to the groove of the face side that is opened on basal component; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along above-mentioned groove; And correction process, in this operation, make bending moment effect and produce tensile stress in the face side of above-mentioned basal component, thereby correct the bending that the rear side towards above-mentioned basal component that forms is protruded in above-mentioned bonding process.
In addition, the feature of the manufacture method of heat transfer plate of the present invention is to comprise: thermal medium inserts operation with pipe, in this operation, thermal medium is inserted to the groove of the face side that is opened on basal component with pipe; Cover plate inserts operation, in this operation, cover plate is inserted to above-mentioned groove; Bonding process, in this operation, makes joint throw relatively move and the stirring that rubs along above-mentioned groove; And correction process, in this operation, make bending moment effect and produce tensile stress in the face side of above-mentioned basal component, thereby correct the bending that the rear side towards above-mentioned basal component that forms is protruded in above-mentioned bonding process.
According to this manufacture method, in correction process, make bending moment effect, thereby the face side at above-mentioned basal component produces tensile stress, by this, the bending of correcting the protrusion of the rear side towards above-mentioned basal component forming in above-mentioned bonding process, can further improve the flatness of heat transfer plate, and can manufacture relatively easily heat transfer plate.
In addition, in above-mentioned bonding process, preferably utilize the pressing force of above-mentioned joint throw to make above-mentioned cover plate press the top of above-mentioned thermal medium pipe, and the stirring that rubs of at least top to above-mentioned cover plate and above-mentioned basal component.
According to this manufacture method, by making cover plate press thermal medium with managing and rub stirring, can reduce the space part of the surrounding that is formed at thermal medium pipe, therefore, can manufacture the heat transfer plate that heat exchanger effectiveness is high.
In addition, in above-mentioned correction process, preferably correct by pressing the pushing of above-mentioned basal component, correct or on above-mentioned basal component, make the roller of roller member rotation correct above-mentioned bending with the impact that the percussion tools such as hammer impact above-mentioned basal component.
In addition, be preferably in while carrying out correction process, configuration is connected near first auxiliary part of central authorities of the rear side of above-mentioned basal component, and the second auxiliary part and the 3rd auxiliary part that are connected near the periphery of face side of above-mentioned basal component are configured to be positioned at both sides across above-mentioned the first auxiliary part, under this state, by pushing correct, impact correct or roller correct above-mentioned bending.
According to this manufacture method, basal component is applied to pressing force forcibly, make basal component become the state protruding towards face side from the state protruding towards rear side, make basal component forcibly towards bending opposition side deflection, therefore can correct bending. In addition,, by configuration auxiliary part, can improve the workability that pushing is corrected, impact is corrected or roller is corrected.
In addition, above-mentioned each auxiliary part preferably uses than also low material of the hardness of above-mentioned basal component. According to this manufacture method, correct or roller is corrected while pressing correcting, impact by pushing, can not damage basal component and correct.
In addition, preferably include after above-mentioned correction process the annealing operation that above-mentioned heat transfer plate is annealed.
In addition, be preferably in the internal configurations heater of above-mentioned thermal medium pipe, and after being included in above-mentioned correction process, above-mentioned heater switched on, thus the annealing operation that above-mentioned heat transfer plate is annealed. According to this manufacture method, can remove the internal stress that remains in plastification region, thereby can remove the bending of heat transfer plate.
Invention effect
According to the manufacture method of heat transfer plate of the present invention, can easily manufacture the heat transfer plate that flatness is high.
Brief description of the drawings
Fig. 1 is the figure that represents the heat transfer plate of the first embodiment, and Fig. 1 a is stereogram, and Fig. 1 b is the I-I line cutaway view of Fig. 1 a.
Fig. 2 is the figure that represents the heat transfer plate of the first embodiment, and Fig. 2 a is exploded perspective view, and Fig. 2 b is view sub-anatomy.
Fig. 3 is the cutaway view that represents the manufacture method of the heat transfer plate of the first embodiment, and Fig. 3 a represents that groove forms operation, and Fig. 3 b represents that thermal medium inserts operation with pipe, and Fig. 3 c represents inaccessible cover slot operation.
Fig. 4 a represents to engage the side view with throw, and Fig. 4 b represents to correct the side view with throw.
Fig. 5 represents in the manufacture method of heat transfer plate of the first embodiment, carries out bonding process stereogram before.
Fig. 6 is the top view that periodically represents the bonding process in the manufacture method of heat transfer plate of the first embodiment.
Fig. 7 represents in the manufacture method of heat transfer plate of the first embodiment, carries out bonding process figure afterwards, and Fig. 7 a is stereogram, and Fig. 7 b is the cutaway view that connects the line of place c and place f.
Fig. 8 a is the stereogram that represents the correction process in the manufacture method of heat transfer plate of the first embodiment, and Fig. 8 b is the top view that represents correction process.
Fig. 9 is the cutaway view that represents the heat transfer plate of the second embodiment, and Fig. 9 a is general profile chart, and Fig. 9 b is the cutaway view representing after friction is stirred.
Figure 10 is the cutaway view that represents the heat transfer plate of the 3rd embodiment.
Figure 11 is the stereogram that represents the heat transfer plate of the 4th embodiment.
Figure 12 is the exploded perspective view that represents the heat transfer plate of the 4th embodiment.
Figure 13 is the view sub-anatomy that represents the heat transfer plate of the 4th embodiment.
Figure 14 a is the stereogram that represents the bonding process in the manufacture method of heat transfer plate of the 4th embodiment, and Figure 14 b is the II-II line cutaway view of Figure 14 a.
Figure 15 represents, in the manufacture method of heat transfer plate of the 4th embodiment, to carry out the figure after bonding process, and Figure 15 a is stereogram, and Figure 15 b is the cutaway view that connects the line of place c and place f.
Figure 16 a is the top view that represents the rectification friction agitating procedure in the manufacture method of heat transfer plate of the 4th embodiment, and Figure 16 b is the top view that represents bight friction agitating procedure.
Figure 17 is illustrated in the III-III line section of Figure 16, the figure of the face cutting process of the manufacture method of the heat transfer plate of the 4th embodiment.
Figure 18 is the cutaway view of the heat transfer plate of the 5th embodiment.
Figure 19 is the top view that represents the face side of the heat transfer plate of the 6th embodiment.
Figure 20 is the top view that represents the rear side of the heat transfer plate of the 6th embodiment.
Figure 21 is the top view of the rear side of heat transfer plate, and Figure 21 a represents the first variation, and Figure 21 b represents the second variation, and Figure 21 c represents the 3rd variation, and Figure 21 d represents the 4th variation, and Figure 21 e represents the 5th variation, and Figure 21 f represents the 6th variation.
Figure 22 represents the stereogram of the preparatory stage of the pushing rectification of the 7th embodiment.
Figure 23 is the side view that represents the pushing rectification of the 7th embodiment, and Figure 23 a is the figure representing before pushing, and Figure 23 b is the figure representing in pushing.
Figure 24 is the top view that represents the pressing position of the pushing rectification of the 7th embodiment.
Figure 25 is the figure that represents the roller rectification of the 7th embodiment, and Figure 25 a is stereogram, and Figure 25 b is the side view representing before pushing, and Figure 25 c is the side view representing in pushing.
Figure 26 is the figure that represents the basal component in embodiment, and Figure 26 a is the stereogram of face side, and Figure 26 b is the top view of rear side.
Figure 27 represents in embodiment, stirs after face side the side view while making rear side upward in friction.
Figure 28 is the cutaway view that represents existing heat transfer plate.
(symbol description)
1~heat transfer plate
2~basal component
6~cover slot
8~groove
10~cover plate
Pipe for 20~thermal medium
F~joint throw
G~rectification throw
J~docking section
P~pressing device
Q~space part
R1~roller
R2~roller
T1~the first auxiliary part
T2~the second auxiliary part
T3~three auxiliary part
W~plastification region
Za~surface
Zb~back side
Zc~side
Detailed description of the invention
The first embodiment
Preferred forms of the present invention is elaborated with reference to accompanying drawing. First, the heat transfer plate 1 of the manufacture method manufacturing by present embodiment is explained. In the present embodiment, explain as example as the situation of heating plate (heatplate) taking heat transfer plate 1.
As shown in Fig. 1 a and Fig. 1 b, heat transfer plate 1 mainly comprise overlook observe rectangular thick plate-like basal component 2, be embedded in basal component 2 inside thermal medium with managing 20, being disposed at the cover plate 10 being arranged with at the groove of basal component 2. Basal component 2 is stirred and is engaged by friction respectively with docking section J1, the J2 of cover plate 10. This heat transfer plate 1 is used with heating such as pipe 20 not shown micro-heaters by penetration heat medium.
Basal component 2 plays and will be passed to outside effect in the thermal medium heat of thermal medium mobile in pipe 20, or outside heat is passed to the effect with thermal medium mobile in pipe 20 at thermal medium. As shown in Fig. 2 a and Fig. 2 b, basal component 2 is to overlook to watch to be foursquare cuboid, in the present embodiment, and the assembly that used thickness is 30mm~120mm. Basal component 2 for example by aluminium, aluminium alloy, copper, copper alloy, titanium, titanium alloy, magnesium, magnesium alloy etc. can rub stir metal material form. On the surperficial Za of basal component 2, be concaved with cover slot 6, be provided with width than also narrow groove 8 of the width of cover slot 6 in the central fovea of the bottom surface of cover slot 6.
Cover slot 6 is the parts that configure for cover plate 10, overlooks to observe be horse-hof shape and form continuously with certain width and the degree of depth. The cross section of cover slot 6 is rectangular, and has the sidewall 6a, the 6b that stand vertically from the bottom surface 6c of cover slot 6.
Groove 8 is parts that heating medium pipe 20 inserts, and at the middle body of the bottom surface of cover slot 6 6c, forms across the total length of cover slot 6. Groove 8 is the grooves that are U font towards the cross section of upper opening, is formed with semicircular bottom surface 7 in lower end. The width of the opening portion of groove 8 is with the width A formation roughly the same with the diameter of bottom surface 7. In addition, the width of cover slot 6 forms with groove width E, and the degree of depth of groove 8 forms with degree of depth C.
As shown in Fig. 2 a and Fig. 2 b, thermal medium is the cylindrical duct with the rounded hollow bulb in cross section 18 with pipe 20. Thermal medium is made up of copper in the present embodiment with pipe 20, overlooks to observe to be horse-hof shape. Because thermal medium is roughly equal with pipe 20 external diameter B and the width A of groove 8 and the degree of depth C of groove 8, therefore, in the time that thermal medium is disposed to groove 8 with pipe 20, thermal medium contacts with 7 of the bottom surfaces of groove 8 by the Lower Half of pipe 20, and thermal medium is positioned at identical height with the upper end of pipe 20 with the bottom surface 6c of cover slot 6.
In the present embodiment, in managing 20, be penetrated with micro-heater at thermal medium, but in other example, also can make the thermal medium circulations such as cooling water, refrigerating gas, high-temperature liquid or high-temperature gas, the heat of thermal medium is passed to basal component 2 and cover plate 10, or the heat of basal component 2 and cover plate 10 is passed to thermal medium.
In the present embodiment, thermal medium is rounded with the cross section of pipe 20, but its cross section also can be polygon. In addition, in the present embodiment, thermal medium uses copper with pipe 20, but also can use other material. In addition, pipe 20 nonessential setting for thermal medium, also can make thermal medium flow directly into groove 8.
As shown in Fig. 2 a and Fig. 2 b, the rectangular cross section that cover plate 10 formation are roughly the same with the cross section of the cover slot 6 of basal component 2, has upper surface 11, lower surface 12, side 13a and side 13b, is formed as overlooking observing being horse-hof shape. In the present embodiment, cover plate 10 forms with the composition identical with basal component 2. The thickness of cover plate 100 forms to cover thick H. In addition, due to the width of cover plate 10 and the groove width E of cover slot 6 roughly the same, therefore, in the time that cover plate 10 is disposed to cover slot 6, side 13a, the 13b of cover plate 10 contacts with sidewall 6a, the 6b face of cover slot 6 respectively, or relative across small gap. In addition the lower surface 12 of cover plate 10 and the upper end in contact of thermal medium with pipe 20.
In addition, in the present embodiment, groove 8 is contacted with the thermal medium Lower Half face of pipe 20, and thermal medium is contacted with the lower surface 12 of cover plate 10 with the upper end of pipe 20, but be not limited to this. In addition, in the present embodiment, cover slot 6, groove 8, cover plate 10 and thermal medium are formed as overlooking observing with pipe 20 and are horse-hof shape, but are not limited thereto, and also can do suitable design according to the purposes of heat transfer plate 1.
Then, the manufacture method of heat transfer plate 1 is explained.
The manufacture method of the heat transfer plate 1 of present embodiment comprises that (1) groove forms operation, (2) thermal medium pipe inserts operation, (3) inaccessible cover slot operation, (4) bonding process, (5) correction process, (6) annealing operation.
(1) groove forms operation
As shown in Figure 3 a, form in operation at groove, form cover slot 6 and groove 8 at the surperficial Za of basal component 2 with width and the degree of depth of regulation. Groove forms operation and for example uses the modes such as known end mill, is undertaken by machining.
(2) thermal medium inserts operation with pipe
As shown in Figure 3 b, insert in operation with pipe at thermal medium, thermal medium is inserted in to groove with pipe 20 and forms the groove 8 forming in operation.
(3) inaccessible cover slot operation
As shown in Figure 3 c, in inaccessible cover slot operation, cover plate 10 is disposed to cover slot 6 and inaccessible cover slot 6. At this, in the face docking with cover plate 10 in cover slot 6, the part that cover slot 6 is docked with the inner edge of cover plate 10 is docking section J1, and the part that cover slot 6 is docked with the outer rim of cover plate 10 is docking section J2.
(4) bonding process
In bonding process, make to engage with throw F along docking section J1, the J2 stirring that rubs. In the present embodiment, bonding process comprises the first bonding process of friction stirring docking section J1 and the second bonding process of friction stirring docking section J2.
At this, be described in detail with the rectification throw G using in throw F and correction process described later for the joint using in bonding process in the present embodiment.
As shown in Fig. 4 a, engage and formed with the metal material that throw F goes back hard by tool steel geometric ratio basal component 2, comprise cylindrical shoulder F1 and be based in stirring pin (probe) F2 of the lower surface F11 of this shoulder F1. Engage and use size, the shape of throw F to set corresponding to material, the thickness etc. of basal component 2, but at least (b) also large-scale with reference to Fig. 4 with throw G than the rectification using in correction process described later.
The lower surface F11 of shoulder F1 is the metal of pushing Plastic Flow and prevent that it,, towards the position of around dispersing, in the present embodiment, is formed as concave shape. Although the external diameter X of shoulder F11Size there is no particular restriction, but in the present embodiment, than the external diameter Y correcting with the shoulder G1 of throw G1Also large.
Stir pin F2 and hang down from the central authorities of the lower surface F11 of shoulder F1, in the present embodiment, be formed as the circular cone shape that front end is thin. In addition, be formed with and be set as spiral helicine agitator quarter at the side face that stirs pin F2. Although there is no particular restriction for the size of the external diameter of stirring pin F2, in the present embodiment, maximum outside diameter (footpath, upper end) X2Than maximum outside diameter (footpath, the upper end) Y correcting with the stirring pin G2 of throw G2Also large, and minimum outer diameter (footpath, lower end) X3Than minimum outer diameter (footpath, the lower end) Y that stirs pin G23Also large. Stir the length L of pin F2ABe formed as than the length L of correcting with the stirring pin G2 of throw GB(b) also large with reference to Fig. 4.
At this, the thickness t of the basal component 2 shown in Fig. 4 a preferably stirs the length L of pin F2AMore than 3 times. In addition the preferably external diameter X of shoulder F1 of the thickness t of basal component 2,1More than 1.5 times. According to above-mentioned setting, due to the size with respect to engaging with throw F, can fully guarantee the thickness of basal component 2, therefore, can alleviate the bending that rubs and produce while stirring.
Rectification shown in Fig. 4 b forms with the metal material that throw G goes back hard by tool steel geometric ratio basal component 2, comprises cylindrical shoulder G1 and is based in stirring pin (probe) G2 of the lower surface G11 of this shoulder G1.
The lower surface G11 of shoulder G1 is identical with throw F with joint, is formed as concave shape. Stir pin G2 and hang down from the central authorities of the lower surface G11 of shoulder G1, in the present embodiment, be formed as the circular cone shape that front end is thin. In addition, be formed with and be set as spiral helicine agitator quarter at the side face that stirs pin G2.
As shown in Fig. 5, Fig. 6 a and Fig. 6 b, in the first bonding process, along basal component 2 and the docking section J1 of cover plate 10 stirring that rubs.
First, by starting position SM1Be set in the optional position of the surperficial Za of basal component 2, joint is pressed into (pressing) in basal component 2 with the stirring pin F2 of throw F. In the present embodiment, starting position SM1Be positioned near the outer rim of basal component 2, and be set near of docking section J1. Be contacted with after the surperficial Za of basal component 2 by a part of the shoulder F1 of throw F at joint, joint throw F is relatively moved towards the starting point s1 of docking section J1. Then, as shown in Figure 6, after arriving starting point s1, joint throw F is not departed from, and state move according to this along docking section J1.
After engaging and arriving the terminal e1 of docking section J1 with throw F, make to engage with throw F according to this state move to starting position SM1Side, is being set in the end position E of optional positionM1Make to engage the disengaging with throw F.
Starting position SM1, starting point s1, end position EM1And terminal e1 is not limited to the position of present embodiment, but is preferably positioned near the outer rim of basal component 2 and is positioned near of docking section J1.
Then, as shown in Fig. 6 b and Fig. 6 c, in the second bonding process, along basal component 2 and the docking section J2 of cover plate 10 stirring that rubs.
First, by starting position SM2Be set in the anywhere h of the surperficial Za of basal component 2, joint is pressed into (pressing) in basal component 2 with the stirring pin F2 of throw F. After joint is contacted with the surperficial Za of basal component 2 by a part of the shoulder F1 of throw F, joint throw F is relatively moved towards the starting point s2 of docking section J2. Then, after arriving starting point s2, make to engage with throw F do not depart from and according to this state move along docking section J2.
After engaging and arriving the terminal e2 of docking section J2 with throw F, make to engage with throw F according to this state move to place f side, be set in the end position E of place fM2Make to engage the disengaging with throw F.
Starting position SM2And end position EM2Be not limited to the position of present embodiment, preferably the bight of the outer rim of basal component 2. By this, at end position EM2In the situation of remaining punching, can across corner carry out machining and remove.
As shown in Fig. 6 c, by the first bonding process and the second bonding process, be formed with surface plasticity region W1 (W1a, W1b) along docking section J1 and docking section J2. By this, thermal medium is airtight by basal component 2 and cover plate 10 with pipe 20. In addition, as shown in Figure 1 b, in the present embodiment, because the degree of depth of surface plasticity region W1 is formed as with sidewall 6a, the 6b of cover slot 6 (roughly equal with reference to Fig. 2 height b), therefore, can be to the stirring that rubs of the entirety of the depth direction of docking section J1 and docking section J2. By this, can improve the air-tightness of heat transfer plate 1.
Fig. 7 is the stereogram that represents the heat transfer plate 1 after the bonding process of present embodiment. Heat transfer plate 1 is formed with surface plasticity region W1 by bonding process. Because surface plasticity region W1 dwindles because of thermal contraction, therefore, in the surperficial Za side of heat transfer plate 1, compression stress is from each bight side of basal component 2 towards central side effect. By this, the surperficial Za side of heat transfer plate 1 may be descended lowland bending (deflection). Particularly in the j of a~place, the place of the surperficial Za of heat transfer plate 1, in place a, the c of four jiaos of heat transfer plate 1, f, h, the impact of its bending has the tendency of remarkable performance. Place j represents the central place of heat transfer plate 1.
(5) correction process
In correction process, use to correct and use throw G, from the back side Zb of basal component 2 stirring that rubs. Correction process is the operation of carrying out in order to eliminate the bending producing in above-mentioned bonding process. In the present embodiment, correction process comprises: the outstanding material arrangement step of the outstanding material of configuration; And to the back side Zb of the basal component 2 rectification friction agitating procedure stirring that rubs.
As shown in Figure 8, in outstanding material arrangement step, configure the starting position to rectification friction agitating procedure described later and the outstanding material 31 that end position is set. In the present embodiment, outstanding material 31 is cuboid, is formed by form identical with basal component 2. Outstanding material 31 is with mode and the side Zc butt of a part of the side Zc of covering basal component 2. In addition by welding the outstanding two sides of material 31 and the side Zc of basal component 2, outstanding material 31 is engaged temporarily. The surface of outstanding material 31 preferably flushes with the back side Zb of basal component 2.
As shown in Fig. 8 a and Fig. 8 b, correcting in friction agitating procedure, use and correct with throw G the back side Zb of basal component 2 stirring that rubs. Correcting in friction agitating procedure, with the stirring that rubs of the roughly the same amount of being pressed into of bonding process. In the present embodiment, the path setting of correcting friction agitating procedure becomes around central place j ', and the rear side plastification region W2 being formed by rectification friction agitating procedure is radial with respect to central place j '. Place a ', place b ' ... place a, the place b that corresponds respectively to the surperficial Za side of basal component 2 ... the ZbCe place, the back side of (with reference to Fig. 7).
As shown in Figure 8 a, in rectification friction agitating procedure, first, at setting starting position, the surface S of outstanding material 31M2, rectification is pressed into (pressing) in outstanding material 31 with the stirring pin G2 of throw G. After rectification is contacted with outstanding material 31 by a part of the shoulder G1 of throw G, rectification throw G is relatively moved towards basal component 2. Then, rectification throw G is relatively moved and the stirring that rubs, be convex thereby be formed as overlooking observing near place f ', place a ', place c ' and the place h ' of the back side of basal component 2 Zb, and near place g ', place d ', place b ' and place e ', be formed as overlooking observing and be concavity. , as shown in Figure 8 b, be formed with plastification region, the back side W2 with respect to center line (chain-dotted line) the line symmetry of basal component 2. In the present embodiment, by starting position SM2And end position EM2Be located at outstanding material 31, with the stirring that rubs of the mode of continuous path. By this, the stirring that can effectively rub. After rectification friction agitating procedure finishes, the outstanding material 31 of excision.
In the present embodiment, correct and be formed as being roughly radial around central place j ' and with respect to central place j ' by the shape of the track of throw G, i.e. rear side plastification region W2, but be not limited to this. Narrate in the back with the variation of the track of throw G about rectification.
In addition, in the present embodiment, rectification is formed as also shorter than the length (length of surface plasticity region W1) that engages the track of using throw F by the length (length of plastification region, back side W2) of the track of throw G. , the rectification in correction process is set for also less than the degree of finish of the throw of the joint in bonding process F with the degree of finish of throw G. By this, can improve the flatness of heat transfer plate 1. Explain with embodiment for this reason. At this, so-called degree of finish represents to be stirred by friction the volume in the plastification region forming.
In addition, in the correction process of present embodiment, configured outstanding material, but also can by rectification rub the path that friction in agitating procedure stirs setting and outstanding material is not set.
(6) annealing operation
In annealing operation, by being annealed, removes heat transfer plate 1 internal stress of heat transfer plate 1. In the present embodiment,, with in pipe 20 for example, micro-heating tube energising is annealed at thermal medium. By this, the internal stress of heat transfer plate 1 can be removed, distortion when heat transfer plate 1 uses can be prevented.
According to the manufacture method of present embodiment described above, even if because the thermal contraction producing in bonding process makes heat transfer plate 1 bending, by the stirring that also rubs of the back side Zb to basal component 2, can eliminate the bending producing at surperficial Za, and can easily improve the flatness of heat transfer plate 1. ,, because plastification region, the back side W2 of the back side Zb that is formed at basal component 2 dwindles because of thermal contraction, therefore, in the back side of heat transfer plate 1 Zb side, compression stress is from each bight side of basal component 2 towards central side effect. By this, the bending forming because of formal bonding process can be eliminated, the flatness of heat transfer plate 1 can be improved.
In addition, due in the correction process of present embodiment, rectification throw G is moved in the mode of continuous path, therefore can improve operating efficiency.
The second embodiment
Even if in the above-described first embodiment, in the bonding process stirring that rubs, also can thermal medium with pipe 20 around formation space (with reference to Fig. 1). At this, as described in the second embodiment as shown in Fig. 9 a and Fig. 9 b, also can make Plastic Flow material flow into be formed at the space part of thermal medium around pipe 20 to bury this space part.
That is, as shown in Figure 9, the width of cover slot 6 and cover plate 10 is set for also less than above-mentioned the first embodiment, and made docking section J1 and docking section J2 be positioned near thermal medium pipe 20. Then,, by making joint throw F be pressed into the degree of depth of regulation the stirring that rubs, can make Plastic Flow material flow into and be formed at space part Q, Q around pipe 20 for thermal medium. By this, as shown in Fig. 9 b, because thermal medium uses the surrounding of pipe 20 by the metal enclosed of plastification, therefore can form the heat transfer plate 1 ' that conductivity of heat is high.
And, Plastic Flow material is flowed how many to space part Q suitably setting corresponding to the shape of big or small and the amount of being pressed into, cover slot 6 and the cover plate 10 of joint throw F. For other manufacturing process, due to roughly the same with the first embodiment, therefore omit its detailed explanation.
The 3rd embodiment
Figure 10 is the cutaway view that represents the 3rd embodiment. The heat transfer plate 1 of the 3rd embodiment " except not having thermal medium pipe 20 these points of the first embodiment, all the other are identical with the heat transfer plate 1 of the first embodiment. As heat transfer plate 1 " as, thermal medium is not set and makes thermal medium flow directly into groove 8 with pipe. Heat transfer plate 1 " manufacture method except do not insert thermal medium with pipe this point, all the other are identical with the first embodiment, thereby the description thereof will be omitted.
The 4th embodiment
Then, the 4th embodiment of the present invention is explained. In the explanation of the 4th embodiment, to doing simple explanation with the point of the first embodiment repetition. In the above-described first embodiment, stirring rubs respectively along the two sides of cover plate 10, by this, as surface plasticity region W1, W1, form two plastification regions, thereby form heat transfer plate, as described in the 4th embodiment, also can the width of cover plate be set littlely, only form a plastification region, thereby form heat transfer plate.
As shown in FIG. 11 and 12, the heat transfer plate 41 of the 4th embodiment manufacturing mainly comprise overlook observe be foursquare slab basal component 2, insert pipe 21, the insertion for thermal medium that are arranged with in the groove of basal component 2 and be arranged with in the cover plate 42 of the groove of basal component 2. The upper surface of cover plate 42 is stirred and is engaged by the friction of.
As shown in FIG. 12 and 13, be formed with from a side Zc of basal component 2 to the groove 43 forming continuously till relative another side Zd at the surperficial Za of basal component 2. Groove 43 is parts that heating medium pipe 21 and cover plate 42 insert. Groove 43 is formed as cross section and is U font and overlooks to observe and be the shape that crawls. As shown in figure 13, the width A ' between sidewall 43a, the 43b of groove 43 is formed as with thermal medium roughly equal with the external diameter of pipe 20. In addition, the width A ' of groove 43 is formed as than the external diameter X engaging with the shoulder F1 of throw F1Also little. The degree of depth of groove 43 forms with degree of depth C '.
Thermal medium is to insert the pipe of groove 43 with pipe 21, is through to another side Zd and forms from a side Zc of basal component 2. Thermal medium is overlooked to observe with pipe 21 and is the shape that crawls, and presents the shape roughly the same with the shape of overlooking observation of groove 43.
Cover plate 42 is that to insert cross section rectangular and overlook that to observe the member that is the shape that crawls be the member of groove 43. Cover plate 42 has side 42a, 42b and upper surface 42c, lower surface 42d. In the time that cover plate 42 is inserted to groove 43, upper surface 42c flushes with the surperficial Za of basal component 2, and side 42a, the 42b of cover plate 42 respectively with the sidewall 43a of groove 43,43b face contact or relative across small gap.
Then, the manufacture method of the 4th embodiment is explained.
The manufacture method of the heat transfer plate of the 4th embodiment comprises that (1) groove forms operation, (2) thermal medium pipe inserts operation, (3) cover plate insertion operation, (4) bonding process, (5) correction process, (6) face cutting process.
(1) groove forms operation
As shown in FIG. 12 and 13, form in operation at groove, form groove 43 at the surperficial Za of basal component 2 with width and the degree of depth of regulation. Groove forms operation and for example uses known end mill etc. to carry out.
(2) thermal medium inserts operation with pipe
As shown in FIG. 12 and 13, insert in operation with pipe at thermal medium, thermal medium is inserted in to groove with pipe 21 and forms in the groove 43 forming in operation.
(3) cover plate inserts operation
As shown in FIG. 12 and 13, insert in operation at cover plate, cover plate 42 is inserted to the inaccessible groove 43 of groove 43. At this, on the interface of groove 43 and cover plate 42, a sidewall 43a of groove 43 is docking section J3 with the part that a side 42a of cover plate 42 docks, and another sidewall 43b of groove 43 is docking section J4 with the part that another side 42b of cover plate 42 docks.
(4) bonding process
In bonding process, make to engage with throw F along cover plate 42 (groove 43) stirring that rubs. In the present embodiment, bonding process comprises the outstanding material arrangement step of the outstanding material of configuration and the formal bonding process stirring that rubs.
As shown in Figure 14 a, in outstanding material arrangement step, a pair of outstanding material 33,34 is disposed at respectively to a side Zc and another side Zd of basal component 2. The two sides of outstanding material 33,34 are done interim joint with basal component 2 by welding.
As shown in Figure 14 a and Figure 14 b, in formal bonding process, along cover plate 42 (groove 43) stirring that rubs. Be pressed into and be set in the starting position S that gives prominence to material 33 engaging with throw FM4, after shoulder F1 is contacted with basal component 2, makes to engage and relatively move along cover plate 42 with throw F, and rub to be continuously stirred to and be set in the end position E that gives prominence to material 34M4. As shown in Figure 14 b, due to the external diameter X engaging with the shoulder F1 of throw F1Set for than the width A ' of groove 43 also greatly, therefore, in the time that joint is moved along the center of the width of cover plate 42 with throw F, docking section J3, J4 are by plastification. So, according to present embodiment, due to can only set a paths rub stir docking section J3, J4, therefore, compared with the first embodiment, can omit significantly operation formality. In addition, due to rubbing while stirring, joints is pressed into cover plate 42 with throw F, therefore, thermal medium is with managing 21 distortion that are also pressed. By this, be formed at thermal medium pipe 21 space part Q around owing to reducing, therefore can improve the heat exchanger effectiveness of heat transfer plate 41.
After formal bonding process finishes, will give prominence to material and excise from basal component 2.
Figure 15 a and Figure 15 b are the figure that represents the heat transfer plate 41 after the formal bonding process of present embodiment. Heat transfer plate 41 is formed with surface plasticity region W3 by bonding process. Because surface plasticity region W3 dwindles because of thermal contraction, therefore, heat transfer plate 41 may form in surperficial Za side the back-flexing of concavity. Particularly be shown in a~place, place j of surperficial Za of heat transfer plate 41, place a, the c of four jiaos of heat transfer plate 41, the bending of f, h have the tendency of remarkable performance. Place j represents the central place of heat transfer plate 41.
(5) correction process
In correction process, use to correct and use throw G, from the back side Zb of basal component 2 stirring that rubs. Correction process is the operation of carrying out for the bending that elimination produces in above-mentioned bonding process. In the present embodiment, correction process comprises: the rectification friction agitating procedure that rubs to radiation wire and stir; And to the bight of the basal component 2 bight friction agitating procedure stirring that rubs.
As shown in Figure 16 a, correct friction agitating procedure in, rub stir and form pass through the radial plastification of central place j ' region. ; set the path that friction is stirred, make respectively on the straight line that connects place a ' and place h ', be connected on the straight line of place d ' and place e ', be connected on the straight line of place f ' and place c ', be connected on the straight line of place g ' and place b ' the rub starting position (S of stirring of setting respectivelyM5、SM6、SM7、SM8) and end position (EM5、EM6、EM7、EM8), and make to equate with the distance from central place j ' to each end position from the distance of each starting position to central place j '.
After setting the path of friction stirring of correcting friction agitating procedure, rectification is pressed into each starting position with throw G, along each path (straight line), rectification throw G is moved. Correcting in friction agitating procedure, with the stirring that rubs of the roughly equal amount of being pressed into of bonding process. As shown in Figure 16 b, plastification region, the back side W41~W44 forming in rectification friction agitating procedure expands in eight directions radially with respect to central place j'.
As shown in Figure 16 b, in bight friction agitating procedure, in each bight of the place of basal component 2 a ', place c ', place f ' and place h ', carry out the friction of emphasis and stir. , set corresponding to one side 2a side in the bight of place a ' the starting position S that friction is stirred in formationM9And end position EM9, set in another side 2b side the position S that turns backR9. Then, rectification is being pressed into starting position S with throw GM9And towards turning back position SR9After movement, make to correct with throw G at the position S that turns backR9Turn back, and at end position EM9Depart from. Also can carry out same operation in each bight of place c ', place f ' and place h '. Due to the agitating procedure that rubs by bight, can, to the correction process that particularly emphasis is carried out in the bight of bending large basal component 2, therefore, can further improve the flatness of heat transfer plate 41.
In the present embodiment, in bight friction agitating procedure, correct and use the track of throw G to form to form the orthogonal form of diagonal with each bight, but be not limited to this. Only need to consider the size of bight bending and suitably set the path that friction is stirred. The back side plastification region W45 forming at bight friction agitating procedure and plastification region, back side W47, back side plastification region W46 and plastification region, back side W48 form point symmetry with respect to central place j ' respectively. By this, the bending of surperficial Za side and the back side Zb side of heat transfer plate 41 can be eliminated evenly, thereby the flatness of heat transfer plate 41 can be improved.
(6) face cutting process
In face cutting process, use known end mill(ing) cutter etc. to carry out face cutting to the back side Zb of heat transfer plate 41. As shown in Figure 16 b, the back side of heat transfer plate 41 Zb produce correct for the punching (not shown) of throw G, due to the groove (not shown) and the burr etc. that are pressed into each throw and produce. Therefore,, by carrying out face cutting process, can make the back side Zb of heat transfer plate 41 form smoothly. In the present embodiment, as shown in figure 17, the thickness Ma of face machining sets for also larger than the thickness Wa of plastification region, back side W42. By this, owing to removing plastification region, back side W41~W44 of the back side Zb that is formed at basal component 2, therefore, can realize the homogeneity of the character of basal component 2. In addition,, because plastification region, back side W42 etc. does not expose from back side Zb, therefore design etc. is also better.
In the present embodiment, the thickness of face machining is set for also larger than the thickness in plastification region, the back side, but is not limited thereto. The thickness of face machining for example also can be set for also larger than the length of correcting the stirring pin G2 that uses throw G.
In addition, in the present embodiment, use the rectification throw G with stirring pin G2 to carry out correction process, but also can carry out correction process with the rectification throw without stirring pin G2. Owing to utilizing this throw, can make the degree of depth in plastification region, the back side shoal, therefore can reduce the thickness of face cutting. By this, because the part of face cutting is less, therefore the loss of basal component 2 tails off, and can reduce costs.
According to the 4th embodiment described above, even if the thermal contraction causing because of bonding process makes heat transfer plate 41 bendings, also can, by the stirring that rubs of the back side Zb at basal component 2, eliminate the bending producing at surperficial Za, thereby can easily improve the flatness of heat transfer plate 41. ,, because plastification region, the back side W41 to W44 of the back side Zb that is formed at basal component 2 dwindles because of thermal contraction, therefore, in the back side of heat transfer plate 41 Zb side, compression stress is from each bight side of basal component 2 towards central side effect. By this, the bending forming in formal bonding process is eliminated, and can improve the flatness of heat transfer plate 41.
In addition, according to the 4th embodiment, due to docking section J3, the J4 of cover plate 42 and groove 43 to engage the once mobile stirring that rubs with throw F, therefore, compared with the first embodiment, can omit significantly operation formality. In addition, because the back side Zb to basal component 2 carries out bight friction agitating procedure, therefore can carry out the rectification of emphasis to bending large bight particularly, can improve the flatness of heat transfer plate 41.
The 5th embodiment
Figure 18 is the cutaway view of the heat transfer plate of the 5th embodiment. The heat transfer plate 51 of the 5th embodiment is not except having this point of thermal medium pipe, and other are identical with the heat transfer plate 41 of the 4th embodiment. As heat transfer plate 51, also can make thermal medium flow directly into groove 43. The manufacture method of heat transfer plate 51 is not except inserting thermal medium pipe 21 these points, and other are identical with the 4th embodiment, and therefore the description thereof will be omitted.
The 6th embodiment
Figure 19 is the top view that represents the face side of the heat transfer plate of the 6th embodiment. Figure 20 is the top view that represents the rear side of the heat transfer plate of the 6th embodiment. Described in the 6th embodiment as shown in FIG. 19 and 20, also can set the friction of correction process and stir path and make to be formed at the surperficial Za side of heat transfer plate and the plastification region of back side Zb side forms roughly the same shape. The 6th embodiment is identical with the 4th embodiment, and thermal medium is inserted to the surperficial groove that is formed at basal component 2 with pipe 53 and cover plate 54, engages to form the mode of a plastification region W60. In the 6th embodiment, omit the explanation of the point repeating with the 4th embodiment.
Heat transfer plate 61 shown in Figure 19 mainly comprises the cover plate 54 of pipe 53 and inaccessible groove for the thermal medium of the groove (not shown) that central authorities have the basal component 2 of peristome 52, the surperficial Za that is embedded at basal component 2 cuts out.
Thermal medium with pipe 53 to overlook the inside of observing the criss-cross modes that are hollow and be embedded in basal component 2. Thermal medium is exposed to the peristome 52 of basal component 2 with pipe one end of 53 and the other end. Supply with heat from one end of the thermal medium pipe 53 that comes across peristome 52, from the other end, hot type is gone out and transfer heat to basal component 2.
Cover plate 54 and the docking section of basal component 2 are to be engaged and carried out the operation roughly the same with the 4th embodiment with throw F and rub to stir and engage by use. By this, be formed with to overlook at the surperficial Za of basal component 2 and be roughly the criss-cross surface plasticity of hollow region W60.
On the one hand, as shown in figure 20, the back side Zb of heat transfer plate 61 is identical with surperficial Za, is formed with to overlook to observe to be the criss-cross back side of hollow plastification region W61. The starting position S that friction in this correction process is stirredMAnd end position EMBe set in any point of basal component 2. In correction process, with the stirring that rubs of the roughly the same amount of being pressed into of bonding process. In addition, back side plastification region W61 uses to correct rub stirring with throw G with continuous track and form.
As the heat transfer plate 61 of the 6th embodiment, also can set the path that friction stirs so that be formed at respectively the surperficial Za of heat transfer plate 61 and the surface plasticity region W60 of back side Zb and plastification region, back side W61 form roughly the same shape. By this bonding process and correction process, the shape that is formed at the surperficial Za side of heat transfer plate 61 and the plastification region of back side Zb side is roughly the same, therefore, can eliminate evenly the bending of heat transfer plate 61, thereby can improve flatness.
According to the 6th embodiment, the length of the track that the friction of carrying out in the surperficial Za side of basal component 2 is stirred is roughly equal with the length of the track that the friction that Zb side is carried out is overleaf stirred, but be formed as using throw F also little than engaging owing to correcting with throw G, therefore, the degree of finish of correction process uses the degree of finish of operation also little than engaging.
Correction process is not limited to the path of the friction stirring of above-mentioned the first embodiment to the six embodiments, and can set various paths for. The alternate manner in the path of below, the friction in correction process being stirred explains.
The first variation~six variation
The path that the friction of correction process is stirred is not limited to aforesaid way, and following mode also can. Figure 21 is the top view of the rear side of heat transfer plate, and Figure 21 a is the first variation, and Figure 21 b is the second variation, and Figure 21 c is the 3rd variation, and Figure 21 d is the 4th variation, and Figure 21 e is the 5th variation, and Figure 21 f is the 6th variation.
The rectification of the first variation shown in Figure 21 a and Figure 21 b and the second variation is to be all formed as the central place j ' around basal component 2 by the feature of the track (plastification region, back side W2) of throw. In addition, the first variation is formed as similar to the outer shape of basal component 2. In addition, also can the second variation shown in Figure 21 b, form clathrate.
The rectification of the 3rd variation shown in Figure 21 c and Figure 21 d and the 4th variation is that all the central place j ' by basal component 2 forms radial by the feature of the track (plastification region, back side W2) of throw. The 3rd variation shown in Figure 21 c comprise multiple taking central place j as starting point, the ring of terminal, and form point symmetry with respect to central place j '. In addition,, because the 3rd variation forms with continuous path, therefore can improve operating efficiency. The 4th variation shown in Figure 21 d is passed through central place j ', and forms abreast with respect to the diagonal of basal component 2.
The rectification of the 5th variation shown in Figure 21 e and Figure 21 f and the 6th variation with throw track (plastification region, the back side W2) line segmentation that is passed central place j ' become four regions, four tracks of same shape form respectively independently, and the track that tilts relative across central place j ' forms point symmetry. As long as the shape of four tracks is identical, arbitrary shape all can.
As described above, correction process only need suitably be set the path that friction is stirred corresponding to the track of the friction stirring of the bonding process of carrying out at basal component 2.
In description of the present embodiment, be to overlook to observe to be foursquare example and to be described to basal component 2, but other shape also can.
The 7th embodiment
In the correction process of above-mentioned the first embodiment to the six embodiments, do bending rectification with correcting with throw G, the back side Zb of basal component 2 to be rubbed to stir, but be not limited thereto. In the correction process of the 7th embodiment, the bending moment being produced by tensile stress acts on the surperficial Za side of basal component 2 from the back side Zb of heat transfer plate 1 (basal component 2), thereby corrects the bending of the heat transfer plate 1 being formed by above-mentioned bonding process. In the correction process of present embodiment, only need correct from the pushing of the following stated, impact correct and roller correct these three kinds of methods, choose any one kind of them above.
Figure 22 is the stereogram that represents the preparatory stage of the pushing rectification of the 7th embodiment. Figure 23 is the side view that represents the pushing rectification of the 7th embodiment, and Figure 23 a is the figure representing before pushing, and Figure 23 b represents the figure in pushing. Figure 24 is the top view that represents the pressing position of the pushing rectification of the 7th embodiment. Figure 25 is the figure that represents the roller rectification of the 7th embodiment, and Figure 25 a is stereogram, and Figure 25 b is the side view representing before pushing, and Figure 25 c is the side view representing in pushing.
In the correction process of the 7th embodiment, use the heat transfer plate 1 of the first embodiment to explain.
(pushing is corrected)
After carrying out bonding process with the main points identical with above-mentioned the first embodiment, remove the burr that stir generation because of friction, and as shown in figure 22, the back side Zb of heat transfer plate 1 is overturn upward, and the central place j ' of Zb (b) configures the first tabular auxiliary part T1 with reference to Fig. 7 overleaf. And, at four jiaos of the surperficial Za side of heat transfer plate 1, configure tabular the second auxiliary part T2, T2 and the 3rd auxiliary part T3, T3. , the second auxiliary part T2 and the 3rd auxiliary part T3 are disposed at both sides across the first auxiliary part T1. The first auxiliary part T1 to the three auxiliary part T3 push the member that becomes butt material or pedestal while rectification, are also the members for fear of damage heat transfer plate 1. The first auxiliary part T1 to the three auxiliary part T3 as long as the material softer than heat transfer plate 1, for example, can use aluminium alloy, vulcanie, plastics, timber. The first auxiliary part T1 to the three auxiliary part T3 only need be according to the mechanical characteristic of heat transfer plate 1 and bending curvature, and setting can make heat transfer plate 1 correct bending enough thickness towards the contrary side deflection of bending.
As shown in Figure 23 a and Figure 23 b, after the each auxiliary part of configuration, use known pressing device P, press from the back side Zb of heat transfer plate 1. The drift Pa of pressing device P is pressed against to the first auxiliary part T1, and presses with the pressing force of regulation. In the time utilizing pressing device P to exert pressure to heat transfer plate 1, as shown in Figure 23 a and Figure 23 b, the first auxiliary part T1 presses heat transfer plate 1 towards downside, the second auxiliary part T2 and the 3rd auxiliary part T3 press the both end sides of heat transfer plate 1 towards upside, and therefore on heat transfer plate 1, effect has bending moment. Act on the surperficial Za side of heat transfer plate 1 because this bending moment makes tensile stress, therefore heat transfer plate 1 is protruded to deflection towards downside forcibly.
The pressing force of pressing device only need do suitable setting according to the thickness of heat transfer plate 1 and material, as shown in Figure 23 b, preferably makes to protrude under the surperficial Za side direction of heat transfer plate 1, makes bending moment effect and produces tensile stress at surperficial Za.
In addition, in the present embodiment, as shown in figure 24, not only to central place j ', also can be to also pressing near the place b ' of the back side Zb of heat transfer plate 1, place d ', place e ' and place g '. Position H2~the H5 that is place b ', place d ', place e ' and place g ' at the intermediate location on each limit of the back side Zb that comprises heat transfer plate 1 configures the first auxiliary part T1, and utilizes pressing device P to press. By this, heat transfer plate 1 can be corrected evenly, and flatness can be further improved.
And in the present embodiment, the set positions of pushing is in five positions, but is not limited thereto, only need suitably set corresponding to the bending of the heat transfer plate 1 producing because of bonding process.
(impact and correct)
Then, impact is corrected and is explained. Approximate with pushing rectification owing to impacting rectification, therefore omit concrete diagram. So-called impact rectification refers to and for example utilizes the percussion tools such as hammer to correct the bending that results from heat transfer plate. Impact to correct except replace pressing device P with percussion tools such as hammers heat transfer plate 1 is impacted this point, all the other correct roughly the same with pushing.
Impacting in rectification, after configuring auxiliary part in the same manner with pushing rectification, with reference to Figure 23 and Figure 24, utilize the percussion tools such as such as plastic hammer to impact heat transfer plate 1 from the back side Zb of heat transfer plate 1. Due in the time impacting heat transfer plate 1, produce tensile stress in the surperficial Za side of heat transfer plate 1, therefore make heat transfer plate 1 forcibly to downside deflection projectedly (with reference to Figure 23 b). By this, can correct the bending of heat transfer plate 1 and become smooth. In addition, identical with pushing rectification, impact as required position H2~H5 (with reference to Figure 24) of the back side Zb of heat transfer plate 1, thereby can correct evenly heat transfer plate 1.
Compared with impacting and correcting and correct with pushing, owing to having omitted the formality of preparing pressing device etc., therefore can easily carry out operation. In addition, impacting and correct because operation is easy, is therefore effective to little and thin heat transfer plate 1. And, be preferably in impact correct finish after, remove the burr that produce due to impact. In addition, as long as percussion tool can impact heat transfer plate 1, be not particularly limited its kind, but be preferably for example plastic hammer.
(roller rectification)
Then, roller is corrected and explained. After carrying out bonding process with the main points identical with the first embodiment, remove the burr that produce because of friction stirring, and as shown in Figure 25 a, the back side Zb of heat transfer plate 1 is overturn towards top, the first auxiliary part T1 of long plate shape is configured to central place j ' by back side Zb (with reference to Fig. 7 b) and and parallel longitudinal. And, the second auxiliary part T2 of long plate shape and the 3rd auxiliary part T3 are configured to edge and the parallel longitudinal in the surperficial Za side of heat transfer plate 1. , the second auxiliary part T2, the 3rd auxiliary part T3 are disposed at both sides across the first auxiliary part T1.
Then, at the upside of the first auxiliary part T1, configure orthogonally roller R1 with the first auxiliary part T1, configure orthogonally roller R2 at the downside of the second auxiliary part T2, the 3rd auxiliary part T3 and the second auxiliary part T2 and the 3rd auxiliary part T3. That is, as shown in Figure 25 b, heat transfer plate 1 upside with protrude state configuration between roller R1, R2, clamped by roller R1, R2 via the first auxiliary part T1 to the three auxiliary part T3.
The first auxiliary part T1 to the three auxiliary part T3 carry out the butt material of roller while correcting, are also to avoid member that heat transfer plate 1 is damaged. The first auxiliary part T1 to the three auxiliary part T3 as long as than also soft material of heat transfer plate 1, for example, can use aluminium alloy, vulcanie, plastics, timber.
When roller R1, R2 close to each other and while bringing pressure to bear on heat transfer plate 1, as shown in Figure 25 b and Figure 25 c, the first auxiliary part T1 presses heat transfer plate 1 towards downside, the second auxiliary part T2 and the 3rd auxiliary part T3 press the both end sides of heat transfer plate 1 towards upside, therefore, there is bending moment to act on heat transfer plate 1. Result from the surperficial Za side of heat transfer plate 1 because this bending moment makes tensile stress, therefore, heat transfer plate 1 is protruded to deflection towards downside forcibly.
In addition,, as shown in Figure 25 a, when roller R1 is towards arrow α direction rotation, roller R2 during towards arrow β direction rotation, roller R1, R2 relatively move towards arrow γ direction (roller direction of transfer) with respect to heat transfer plate 1. In addition,, when roller R1 is towards arrow β direction rotation, roller R2 during towards arrow α direction rotation, roller R1, R2 relatively move towards arrow δ direction (roller direction of transfer) with respect to heat transfer plate 1.
Therefore, the position that acts on the bending moment of heat transfer plate 1 is followed this to relatively move and moves, so heat transfer plate 1 entirety is forcibly protruded deflection to downside. Therefore, relatively move and move back and forth by repeatedly carrying out this, can correct gradually bending. And the first auxiliary part T1 to the three auxiliary part T3 only need set for and can make heat transfer plate 1 correct bending enough thickness towards the contrary side deflection of bending according to the curvature of the mechanical characteristic of heat transfer plate 1 and bending.
In addition, also can, roller R1, R2 are carried out after correction process along longitudinal rotation of heat transfer plate 1, make roller R1, R2 along transverse rotation. , make the first auxiliary part T1 to the three auxiliary part T3 and laterally configuration abreast, and configure orthogonally roller R1, R2 with the first auxiliary part T1 to the three auxiliary part T3. Then, roller R1, R2 are moved back and forth in the horizontal. By this, can correct evenly heat transfer plate 1.
In addition, at this, to the back side Zb that makes heat transfer plate 1 towards on carry out detorsion operation and be described, but also can not overturn and make surperficial Za towards on carry out detorsion operation. Now, because above-mentioned each member of formation is symmetrical in table, therefore the description thereof will be omitted.
According to the 7th embodiment described above, even if the surperficial Za of heat transfer plate 1 is due to bonding process, thermal contraction makes heat transfer plate 1 bending, also can produce tensile stress at the back side of basal component 2 Za by making bending moment effect, thereby can easily improve the flatness of heat transfer plate.
Embodiment
Then, embodiments of the invention are explained. In embodiments of the invention, as shown in Figure 26 a and Figure 26 b, be viewed as the surperficial Za of foursquare basal component 2 and back side Zb to draw the stirring that rubs of the mode of three circles overlooking respectively, be determined at bending deflection that surperficial Za side produces and the bending deflection of Zb side generation overleaf. That is, the value of the bending deflection producing in surperficial Za side is more approaching with the value of the bending deflection that Zb side produces overleaf, represents that the flatness of basal component 2 is higher.
Basal component 2 is to overlook the cuboid that is viewed as 500mm × 500mm, and used thickness is that 30mm, two kinds of members of 60mm are measured respectively. The material of basal component 2 is 5052 aluminium alloys of JIS specification.
Three circles of track that friction is stirred, centered by the place j or place j ' at center that are set in basal component 2, and all form with radius r 1=100mm (hereinafter referred to as roundlet), r2=150mm (hereinafter referred to as middle circle), r3=200mm (hereinafter referred to as great circle) at surperficial Za and back side Zb. The order that friction is stirred is carried out with the order of roundlet, middle circle, great circle.
All use the throw of formed objects in surperficial Za side and back side Zb side. The size of throw be the external diameter of shoulder be 20mm, the length that stirs pin be 10mm, the root that stirs pin size (maximum diameter) for 9mm, stir pin the size (path) of front end for 6mm. The speed setting of throw becomes 600rpm, and transfer rate is set 300mm/min for. In addition, the amount of being pressed into of the throw of surperficial Za side and back side Zb side is all set as necessarily. As shown in figure 26, the plastification region forming in surperficial Za side is respectively plastification region W21 to plastification region W23 from roundlet to great circle. In addition the plastification region that, Zb side forms is overleaf respectively plastification region W31 to plastification region W33 from roundlet to great circle. Each measurement result in this embodiment is as shown in following table 1~table 4.
Table 1 is to represent that the thickness of slab of basal component is 30mm, the table of measured value rubbing situation about stirring from face side. " before FSW " be illustrated in rub stir before, central place j (benchmark j) with each place (a~place, place difference of height h). " after FSW " represent taking benchmark j as 0, after the friction of carrying out three circles is stirred, and the difference of height in benchmark j and each place. " face side deflection " represents the value in each place (after FSW-FSW before). The hurdle that descends most of " face side deflection " represents the mean value of a~place, place h. " before FSW " and " after FSW " and negative value represent to be positioned at the also position on the lower than benchmark j.
Table 1
Thickness of slab 30mm surface (mm)
Table 2 is to represent that the thickness of slab of basal component is 30mm, the table of the measured value of (correction process) while rubbing stirring from rear side. Before " before FSW " represents rub and stirs, the difference of height of central place j ' (benchmark j ') and each place (a '~h ').
As shown in figure 27, " FSW1 " represent taking benchmark j ' as 0, after the friction of carrying out roundlet (radius r 1) is stirred, and the difference of height in benchmark j ' and each place. " rear side deflection 1 " represents the value of (before FSW1-FSW) in each place. The hurdle that descends most of " rear side deflection 1 " represents the mean value of a~place, place h.
" FSW2 " represent taking benchmark j ' as 0, except roundlet (radius r 1), and after the friction of middle circle (radius r 2) is stirred, the difference of height in benchmark j ' and each place. " rear side deflection 2 " represents the value of (before FSW2-FSW) in each place. The hurdle that descends most of " rear side deflection 2 " represents the mean value of a~place, place h.
" FSW3 " represent taking benchmark j ' as 0, except roundlet (radius r 1), middle circle (radius r 2), and after the friction of carrying out great circle (radius r 3) is stirred, the difference of height in benchmark j ' and each place. " rear side deflection 3 " represents the value of (before FSW3-FSW) in each place. The hurdle that descends most of " rear side deflection 3 " represents the mean value of a~place, place h.
Table 2
The thickness of slab 30mm back side (correcting FSW) (mm)
Table 3 represents that the thickness of slab of basal component is 60mm, the table of the measured value while rubbing stirring from face side. Projects of table 3 and projects of table 1 represent the roughly the same meaning.
Table 3
Thickness of slab 60mm surface (mm)
The measured value rubbing while stirring from rear side when table 4 represents that the thickness of slab of basal component is 60mm. Projects of table 4 represent the meaning roughly the same with projects of table 2.
Table 4
The thickness of slab 60mm back side (correcting FSW) (mm)
The mean value (1.61) of " the face side deflection " of table 1 is compared with the mean value (2.04) of " the rear side deflection 1 " of table 2, and the value of " rear side deflection 1 " is larger. Similarly, the mean value (2.95) of " rear side deflection 2 " and the mean value (3.53) of " rear side deflection 3 " are also all also large than the mean value (1.61) of " face side deflection ". ,, in the time that the thickness of slab of basal component is 30mm, even if only carry out the friction stirring of roundlet from rear side, the bending of basal component also can excessively be replied. Therefore in the time that the thickness of slab of basal component is 30mm, can with specific surface side also low degree of finish improve the flatness of basal component 2.
The mean value (0.98) of " the face side deflection " of table 3 is compared with the mean value (0.91) of " the rear side deflection 2 " of table 4, and both deflections are approximate. Therefore, can confirm that at the thickness of slab of basal component 2 be 60mm, from rear side carry out roundlet and circle friction stir time, the flatness of basal component 2 is higher. ,, in the time that thickness of slab is 60mm, if it is low to set the degree of finish of rear side specific surface side, can improve the flatness of basal component 2.
Claims (10)
1. a manufacture method for heat transfer plate, is characterized in that, comprising:
Inaccessible cover slot operation, in this operation, insert cover slot by cover plate, and this cover slot is formed at grooveAround, this slot opening is in the face side of basal component;
Bonding process, in this operation, makes to engage with throw sidewall and the institute along described cover slotThe docking section of stating the side of cover plate relatively moves and the stirring that rubs; And
Correction process, in this operation, makes bending moment effect and in the face side of described basal componentProduce tensile stress, thereby correct the back of the body towards described basal component forming in described bonding processThe bending that face side is protruded,
After described bonding process, remove the burr that produce in described face side because of friction stirring,And the rear side of described basal component is overturn upward,
In described correction process, configuration is connected near the central authorities of rear side of described basal componentThe first auxiliary part, and will be connected near the periphery of face side of described basal component second auxiliaryMember and the 3rd auxiliary part are configured to be positioned at both sides across described the first auxiliary part, under this state,Described basal component is disposed between cylindrical two rollers, makes roller along described substrate structureA direction of part relatively moves and repeatedly moves back and forth, and carries out roller and corrects described bending.
2. a manufacture method for heat transfer plate, is characterized in that, comprising:
Thermal medium inserts operation with pipe, in this operation, thermal medium is inserted to groove, this groove with pipeBe formed at the bottom surface of cover slot, this cover slot is opened on the face side of basal component;
Inaccessible cover slot operation, in this operation, inserts described cover slot by cover plate;
Bonding process, in this operation, makes to engage with throw sidewall and the institute along described cover slotThe docking section of stating the side of cover plate relatively moves and the stirring that rubs; And
Correction process, in this operation, makes bending moment effect and in the face side of described basal componentProduce tensile stress, thereby correct the back of the body towards described basal component forming in described bonding processThe bending that face side is protruded,
After described bonding process, remove the burr that produce in described face side because of friction stirring,And the rear side of described basal component is overturn upward,
In described correction process, configuration is connected near the central authorities of rear side of described basal componentThe first auxiliary part, and will be connected near the periphery of face side of described basal component second auxiliaryMember and the 3rd auxiliary part are configured to be positioned at both sides across described the first auxiliary part, under this state,Described basal component is disposed between cylindrical two rollers, makes roller along described substrate structureA direction of part relatively moves and repeatedly moves back and forth, and carries out roller and corrects described bending.
3. the manufacture method of heat transfer plate as claimed in claim 2, is characterized in that,
In described bonding process, make because the mobile Plastic Flow material of frictional heat flows into space part,This space part is formed at described thermal medium pipe around.
4. a manufacture method for heat transfer plate, is characterized in that, comprising:
Cover plate inserts operation, in this operation, cover plate is inserted to the face side that is opened on basal componentGroove;
Bonding process, in this operation, makes joint throw relatively move along described grooveAnd the stirring that rubs; And
Correction process, in this operation, makes bending moment effect and in the face side of described basal componentProduce tensile stress, thereby correct the back of the body towards described basal component forming in described bonding processThe bending that face side is protruded,
Described joint is set for also larger than the width of described groove with the external diameter of the shoulder of throw,In described bonding process, a pair of docking section of the sidewall to described groove and the side of described cover plate simultaneouslyThe stirring that rubs,
In described correction process, described basal component is carried out to roller and correct described bending.
5. a manufacture method for heat transfer plate, is characterized in that, comprising:
Thermal medium inserts operation with pipe, in this operation, thermal medium is inserted and is opened on substrate structure with pipeThe groove of the face side of part;
Cover plate inserts operation, in this operation, cover plate is inserted to described groove;
Bonding process, in this operation, makes joint throw relatively move along described grooveAnd the stirring that rubs; And
Correction process, in this operation, makes bending moment effect and in the face side of described basal componentProduce tensile stress, thereby correct the back of the body towards described basal component forming in described bonding processThe bending that face side is protruded,
Described joint is set for also larger than the width of described groove with the external diameter of the shoulder of throw,In described bonding process, a pair of docking section of the sidewall to described groove and the side of described cover plate simultaneouslyThe stirring that rubs,
In described correction process, described basal component is carried out to roller and correct described bending.
6. the manufacture method of heat transfer plate as claimed in claim 5, is characterized in that,
In described bonding process, utilize the pressing force of described joint throw make described cover plate byPress the top of described thermal medium pipe, and at least top and described basal component to described cover plate carries outFriction is stirred.
7. the manufacture method of the heat transfer plate as described in claim 4 or 5, is characterized in that,
In described correction process, configuration is connected near the central authorities of rear side of described basal componentThe first auxiliary part, and will be connected near the periphery of face side of described basal component second auxiliaryMember and the 3rd auxiliary part are configured to be positioned at both sides across described the first auxiliary part, under this state,Described bending is carried out to roller rectification.
8. the manufacture method of heat transfer plate as claimed in claim 7, is characterized in that,
Described each auxiliary part by than the hardness of described basal component also low material form.
9. the manufacture method of the heat transfer plate as described in any one in claim 1,2,4 and 5, its spyLevy and be,
After being included in described correction process, the annealing operation that described heat transfer plate is annealed.
10. the manufacture method of the heat transfer plate as described in claim 2 or 5, is characterized in that,
Internal configurations heater at described thermal medium with pipe, and be included in after described correction process instituteState heater energising, make the annealing operation of described heat transfer plate annealing.
Applications Claiming Priority (5)
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JP2008-039652 | 2008-02-21 | ||
JP2008039652A JP5071144B2 (en) | 2008-02-21 | 2008-02-21 | Manufacturing method of heat transfer plate |
JP2008244565A JP5262508B2 (en) | 2008-09-24 | 2008-09-24 | Manufacturing method of heat transfer plate |
JP2008-244565 | 2008-09-24 | ||
CN200980106125.XA CN101952079B (en) | 2008-02-21 | 2009-01-08 | Method of manufacturing heat transfer plate |
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CN200980106125.XA Division CN101952079B (en) | 2008-02-21 | 2009-01-08 | Method of manufacturing heat transfer plate |
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CN103551799A CN103551799A (en) | 2014-02-05 |
CN103551799B true CN103551799B (en) | 2016-05-25 |
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CN201310419428.5A Pending CN103551722A (en) | 2008-02-21 | 2009-01-08 | Method of manufacturing heat transfer plate |
CN201310419509.5A Expired - Fee Related CN103551723B (en) | 2008-02-21 | 2009-01-08 | The manufacture method of heat transfer plate |
CN200980106125.XA Expired - Fee Related CN101952079B (en) | 2008-02-21 | 2009-01-08 | Method of manufacturing heat transfer plate |
CN201310419507.6A Expired - Fee Related CN103551799B (en) | 2008-02-21 | 2009-01-08 | The manufacture method of heat transfer plate |
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CN201310419509.5A Expired - Fee Related CN103551723B (en) | 2008-02-21 | 2009-01-08 | The manufacture method of heat transfer plate |
CN200980106125.XA Expired - Fee Related CN101952079B (en) | 2008-02-21 | 2009-01-08 | Method of manufacturing heat transfer plate |
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KR (1) | KR101194097B1 (en) |
CN (4) | CN103551722A (en) |
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TWI400421B (en) * | 2010-01-14 | 2013-07-01 | Asia Vital Components Co Ltd | Heat exchanger structure |
JP5843547B2 (en) * | 2010-12-24 | 2016-01-13 | 本田技研工業株式会社 | Method of manufacturing friction stir welding material |
EP3098015B1 (en) | 2011-08-19 | 2018-12-12 | Nippon Light Metal Company Ltd. | Friction stir welding method |
JP2014094409A (en) * | 2012-10-10 | 2014-05-22 | Nippon Light Metal Co Ltd | Method of producing heat exchanger plate and friction agitation joining method |
JP5754431B2 (en) * | 2012-10-10 | 2015-07-29 | 日本軽金属株式会社 | Heat sink manufacturing method and heat transfer plate manufacturing method |
TWI485023B (en) * | 2012-12-11 | 2015-05-21 | Metal Ind Res & Dev Ct | Aluminum alloy oil hot plate manufacturing method |
JP6052232B2 (en) | 2014-01-27 | 2016-12-27 | 日本軽金属株式会社 | Joining method |
KR101881679B1 (en) * | 2013-10-21 | 2018-07-24 | 니폰게이긴조쿠가부시키가이샤 | Method for manufacturing heat transfer plate |
JP6232504B2 (en) * | 2014-10-21 | 2017-11-15 | 日立オートモティブシステムズ株式会社 | Piston manufacturing method for internal combustion engine and friction sealing device for piston for internal combustion engine |
CN104741771A (en) * | 2015-04-03 | 2015-07-01 | 北京赛福斯特技术有限公司 | Method and tool for forming tunnel type hole |
JP2019058933A (en) | 2017-09-27 | 2019-04-18 | 日本軽金属株式会社 | Manufacturing method of liquid-cooled jacket |
JP2019058934A (en) | 2017-09-27 | 2019-04-18 | 日本軽金属株式会社 | Manufacturing method of liquid-cooled jacket |
WO2019116399A1 (en) * | 2017-12-16 | 2019-06-20 | National Institute of Technology Tiruchirappalli | Friction welding of tube to tube using a guide tool |
JP6769427B2 (en) | 2017-12-18 | 2020-10-14 | 日本軽金属株式会社 | How to manufacture a liquid-cooled jacket |
JP2019181473A (en) | 2018-04-02 | 2019-10-24 | 日本軽金属株式会社 | Liquid-cooled jacket manufacturing method |
JP2020032429A (en) | 2018-08-27 | 2020-03-05 | 日本軽金属株式会社 | Heat exchanger plate manufacturing method |
WO2020105558A1 (en) * | 2018-11-21 | 2020-05-28 | 住友化学株式会社 | Backing plate, sputtering target, and production methods therefor |
JP7070389B2 (en) | 2018-12-19 | 2022-05-18 | 日本軽金属株式会社 | Joining method |
JP2021087961A (en) * | 2019-12-02 | 2021-06-10 | 日本軽金属株式会社 | Method of manufacturing heat exchanger plate |
KR20210098786A (en) * | 2020-02-03 | 2021-08-11 | 엘에스일렉트릭(주) | Cooling plate and method of product the same |
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- 2009-01-08 CN CN201310419428.5A patent/CN103551722A/en active Pending
- 2009-01-08 CN CN201310419509.5A patent/CN103551723B/en not_active Expired - Fee Related
- 2009-01-08 KR KR1020107020722A patent/KR101194097B1/en active IP Right Grant
- 2009-01-08 CN CN200980106125.XA patent/CN101952079B/en not_active Expired - Fee Related
- 2009-01-08 CN CN201310419507.6A patent/CN103551799B/en not_active Expired - Fee Related
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Also Published As
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WO2009104426A1 (en) | 2009-08-27 |
KR101194097B1 (en) | 2012-10-24 |
KR20100117117A (en) | 2010-11-02 |
CN103551722A (en) | 2014-02-05 |
CN103551799A (en) | 2014-02-05 |
TW200936283A (en) | 2009-09-01 |
CN103551723B (en) | 2016-08-31 |
CN101952079A (en) | 2011-01-19 |
TWI389755B (en) | 2013-03-21 |
CN101952079B (en) | 2014-04-02 |
CN103551723A (en) | 2014-02-05 |
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