Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearly understand, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
Embodiments provide a kind of crystal silicon solar batteries front electrode electrocondution slurry and preparation method thereof, and use the method that this electrocondution slurry prepares crystal silicon solar batteries front electrode.
The crystal silicon solar batteries front electrode electrocondution slurry that the embodiment of the present invention provides, is 100 parts of calculating according to gross weight, including the component of following formula proportion:
Corrosion etching agent and 0.5~10 part of glass dust,
Wherein, described corrosion etching agent is 5/95~95/5 with the weight ratio of glass dust;Described corrosion etching agent is the crystalline compounds of the oxide formation of plumbous, tellurium and/or addition element, and melting temperature is 250 DEG C~760 DEG C;Described glass dust is amorphization compound;
Metal powder 70~93 parts;
Organic carrier 5~25 parts;
Described metal powder, glass dust and corrosion etching agent are randomly dispersed among organic carrier.
Fig. 1 is the method process flow diagram that the embodiment of the present invention prepares crystal silicon solar batteries front electrode electrocondution slurry, comprises the steps:
S01A, prepares described corrosion etching agent;
S01B, prepares described glass dust;
S01C, prepares described organic carrier;
S02, weighs described corrosion etching agent, glass dust, metal powder and organic carrier according to the formula of above-mentioned crystal silicon solar batteries front electrode electrocondution slurry;
S03, mixes described corrosion etching agent, glass dust, metal powder and organic carrier, grinds, obtains described crystal silicon solar batteries front electrode electrocondution slurry.
Specifically, in step S01, preparation corrosion etching agent can adopt one of following method: liquid-phase chemical reaction method, chemical vapour deposition, melted control cooling method and vacuum fusion control cooling method.
It is preferable to carry out in case at one, the preparation method of above-mentioned corrosion etching agent is: by the mixing of the lead acetate solution of telluric acid solution, tellurous acid solution, tellurate solution or tellurite solution and/or 0.1~10mol/l that the temperature of 0.1~6mol/l is 60-90 DEG C, is subsequently adding in lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium the saline solution of at least one addition element;When mixed solution only comprising tellurium and being plumbous, tellurium is 0.1/10~10/0.1 with plumbous mol ratio, it is preferably 1/5 5/1 to be stirred at 50 DEG C~250 DEG C by the solution of mixing again, maintain mixing speed within the scope of 1000~1500r/min, response time is 2~5hrs, generate precipitation, it is preferred to stir 3 hours with the speed of 1000r/min at 80 DEG C;Then being sequentially carried out solid-liquid separation, washing, until filtrate PH is 5~7;Regather solid, at 150 DEG C, dry 2~3hrs, obtain above-mentioned corrosion etching agent crystalline compounds, then pulverize, after milled processed, obtain described corrosion etching agent crystalline compounds granule.
Being preferable to carry out in case at another, the preparation method of above-mentioned corrosion etching agent is: be continuously introduced in the reative cell containing oxygen atmosphere by plumbous and/or tellurium steam by a certain percentage with the steam at least one addition element in lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium;Only comprising tellurium in gas with time plumbous when mixing, tellurium is 0.1/10~10/0.1 with plumbous mol ratio, it is preferred to 1/5 5/1;When comprising tellurium, lead and addition element in mixed solution, plumbous, the summation of tellurium is 9,0/2 80/20 with the mol ratio of the summation of addition element, it is preferred to 9,5/5 85/15;It is made to react 1~4 hour at 1000~3000 DEG C, it is preferred to react 2 hours at 1000~2000 DEG C;Above-mentioned corrosion etching agent crystalline compounds is obtained after naturally cooling to 25 DEG C;Then pulverize, after milled processed, obtain above-mentioned corrosion etching agent crystalline compounds granule.
In another case study on implementation, the preparation method of described corrosion etching agent is: mixed with the oxide of at least one addition element in lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium by the oxide of the oxide of tellurium and/or lead;When only comprising tellurium in mixture and being plumbous, tellurium is 0.1/10~10/0.1 with plumbous mol ratio, it is preferred to 2/5-5/2;When comprising tellurium, lead and addition element in mixture, the mol ratio of plumbous, tellurium element summation and addition element summation is 9,8/2 80/20, it is preferred to 9,5/5 85/15;Then in non-reducing atmosphere (including oxygen atmosphere, air atmosphere, nitrogen atmosphere, argon gas atmosphere etc.), it is heated to 700~1200 DEG C so that it is react 30~120 minutes in the molten state, it is preferred at 800-1100 DEG C 2 hours;Naturally cool to 25 DEG C or cool to 25 DEG C with the furnace, then pulverizing, after milled processed, obtaining described corrosion etching agent crystalline compounds granule.
In another case study on implementation, the preparation method of described corrosion etching agent is: by the oxide mixing of at least one addition element in the oxide of the oxide of tellurium and/or lead and lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium;When only comprising tellurium and plumbous oxide in mixture, tellurium is 0.1/10~10/0.1 with plumbous mol ratio, it is preferred to 2/5-5/2;When comprising the oxide of tellurium, lead and addition element in mixture, the mol ratio of plumbous, tellurium element summation and addition element summation is 9,8/2 80/20, it is preferred to 9,5/5 85/15.;Then in the atmosphere of vacuum, 700~1200 DEG C it are heated to so that it is react 30~120 minutes in the molten state, it is preferred at 1000 DEG C 2 hours;Naturally cool to 25 DEG C or cool to 25 DEG C with the furnace, then pulverizing, after milled processed, obtaining above-mentioned corrosion etching agent crystalline compounds granule.
Further, above-mentioned corrosion etching agent is crystalline compounds, for spherical, class is spherical, at least one in lamellar, graininess, colloid particle, is of a size of 0.1~10.0 μm.
Specifically, the method that in step S03, the step of mixing can take substep mixing:
In one embodiment, above-mentioned corrosion etching agent, glass dust and metal powder are pre-mixed, then this is pre-mixed thing mixes with organic carrier, be then ground processing, obtain described crystal silicon solar batteries front electrode electrocondution slurry.
In another embodiment, by above-mentioned, corrosion etching agent, glass dust and organic carrier are pre-mixed, then in this mixture, add metal powder, be then ground processing, obtain described crystal silicon solar batteries front electrode electrocondution slurry.
In another embodiment, metal powder and organic carrier are pre-mixed, then are pre-mixed in thing and add corrosion etching agent, glass dust at this, be then ground processing, obtain described crystal silicon solar batteries front electrode electrocondution slurry.
In another embodiment, 20-60 part by weight of metal powder and 20-60 weight portion organic carrier are pre-mixed, again 40-80 weight portion is corroded etching agent, glass dust and part organic carrier to be pre-mixed, then two kinds are pre-mixed thing mixing again, milled processed, obtains described crystal silicon solar batteries front electrode electrocondution slurry.
Fig. 2 is the method process flow diagram using above-mentioned electrocondution slurry to prepare crystal silicon solar batteries front electrode.The preparation method of the high-performance crystal silicon solar batteries front electrode that the embodiment of the present invention provides, comprises the steps:
S04, it is provided that a kind of upper face has the crystal silicon semiconductor element of dielectric film, wherein, described dielectric film is superimposed layer at least one in silicon nitride, titanium oxide, aluminium oxide, silicon oxide;
S05, is printed on above-mentioned crystal silicon solar batteries front electrode electrocondution slurry on the dielectric film of step S04;
S06, sintering;The step of this sintering is: dried at 180 DEG C~260 DEG C by the described electrocondution slurry being printed on dielectric film, it is heated to 720 DEG C~900 DEG C sintering, in sintering engineering, described corrosion etching agent becomes liquid, it is easy to flowing, the glass dust coordinative role of it and softening, corrode and penetrate the antireflective insulating barrier in crystal silicon solar energy battery front, moistening conductive metal powder, urges into the combination between metal powder, makes conductive metal powder and crystal silicon solar energy battery form good Ohmic contact;Cooling, obtains described crystal silicon solar batteries front electrode.
Fig. 3 is the partial structurtes schematic diagram having printed the crystal silicon solar batteries of described electrocondution slurry before sintering.It is worthy of note, this figure is an example, and it should as the use scope of the restriction present invention.As shown in Figure 3, crystal silicon solar batteries is made up of semiconductor chip 100, emitter stage 102 and insulating barrier 110, P/N interface is between semiconductor chip 100 and emitter stage 102, and electrode conductive paste 120 is employed screen printing technique and is optionally printed on the surface 121 of insulating barrier 110 local.Electrode conductive paste contains metal dust 122, corrosion etching agent 126, glass dust 124 and the organic carrier 128. needs according to solar cell design and application, the printing width of electrode conductive paste 120 is 30 μm-~2mm, the printing width of its thin gate electrode is 30~70 μm, and the printing width of primary gate electrode is 1~2mm.
Fig. 4 is the partial structurtes schematic diagram having printed the crystal silicon solar batteries of described electrocondution slurry after sintering.It is worthy of note, this figure is an example, and it should as the use scope of the restriction present invention.As shown in Figure 4, electrocondution slurry, through oversintering, is transformed into electrode 200.Sintering is to be heated to 180 DEG C-260 DEG C drying from 25 DEG C, is then heated to 700 DEG C-950 DEG C sintering, then cools down, and forms electrode 200.In sintering process, along with temperature raises, organic carrier in electrocondution slurry is removed, and corrosion etching agent is molten into liquid 210, flows to surface of insulating layer 110, along with temperature raises further, glass dust softening (as indicated by 230), the corrosion etching agent 210 of fusing and the glass dust 230 phase same-action of softening, corrode and penetrate the dielectric film 110 of crystal silicon semiconductor element surface, make metal powder directly contact with the matrix of crystal silicon semiconductor element, form ohm layer 240.The corrosion etching agent of fusing and the glass dust of softening corrosion and penetrate crystal silicon semiconductor element surface dielectric film 110 while, also effective moistening conductive metal powder, strengthen the contact between metal powder, form the metal powder coalition 220 that electric conductivity is excellent, it forms Ohmic contact by ohm layer 240 and quasiconductor 102, forms the crystal silicon solar batteries front electrode 200 that electric conductivity is excellent.
Further, in front electrode 200 of the present invention containing corrosion etching agent and glass dust sintering after mixture. above-mentioned corrosion etching agent be lead, tellurium and/or addition element (as: lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, at least one in germanium) the crystalline compounds that formed of oxide, its melting temperature is 250 DEG C~760 DEG C, above-mentioned glass dust is Pb-Si-O, Bi-Si-O, Pb-B-O, Bi-B-O, Pb-Te-O, Bi-Te-O, P-Zn-Na-O, B-Al-Na-O, B-Zn-Ba-O, at least one in V-P-Ba-O system glass dust, wherein, described glass dust contains Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, B, Al, Sn, at least one in the oxide of P or Bi;This glass dust is non-crystal structure, and its softening temperature is 250 DEG C~650 DEG C.
Further, being preferable to carry out in case at one, the metal powder being coated with containing the non-silver through oversintering in front electrode 200 of the present invention, including at least one in silver, gold, platinum, copper, ferrum, nickel, zinc, titanium, cobalt, chromium, manganese, palladium, rhodium.
In another one case study on implementation, the metal powder being coated with containing the silver through oversintering in front electrode 200 of the present invention, including at least one in the copper of silver cladding, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese, wherein, the thickness of silver coating is 10~2000nm.
In another one case study on implementation, mixture containing metal powder be coated with through the above-mentioned non-silver of oversintering and the metal powder of silver cladding in front electrode 200 of the present invention, the weight ratio of the metal powder that the metal powder of wherein said non-silver cladding is coated with silver is 5/95~95/5.
Start to discuss in detail each component of crystal silicon solar batteries front electrode electrocondution slurry provided by the present invention, preparation method, and use herein below.
I. etching agent is corroded
Corrosion etching agent of the present invention is crystalline compounds, has fusing point, is different from glass dust.Described corrosion etching agent be plumbous, tellurium and/or addition element (as: in lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium at least one) the crystalline compounds that formed of oxide, its melting temperature is 250 DEG C~760 DEG C.
Corrosion etching agent of the present invention includes the one or more kinds of mixture in following crystalline compounds: PbTe4O9、PbTeO3、PbTeO4、PbTe3O7、PbTe5O11、Pb2TeO4、Pb2Te3O7、Pb2Te3O8、Pb3TeO5、Pb3TeO6、Pb4Te1.5O7、Pb5TeO7、Pb5TeO7、PbTe2O5、Li2TeO3、Bi6B10O24、Na2B8O13、Bi4TeO8、Pb6Bi4O18、PbBi6Te10、Bi2TeO5、PbBi6TeO12、BiTe0.5Pb0.5SrNb2O9、Pb0.25SrBi1.5Te0.25Nb2O9、Pb3Te2Br2O6、Pb3TeBr2O4、Pb2CaTeO6、Pb2TeCoO6、PbTe2CuO6、PbTeCu3O7、Pb3Te2Fe2O12、Pb(Te0.33Fe0.67)O3、Pb2(Hf1.5Te0.5)O6.5、Pb2Te(Li0.5Al0.5)O6、Pb2Te(Li0.5Bi0.5)O6、Pb2TeLi0.5Fe0.5O6、PbTeLiFeO6、Pb2Te(Li0.5La0.5)O6、Pb2(Ti1.5Te0.5)O6.5、Pb2(Ti1.5Te0.5)O6.5、Pb2(Li0.5Sc0.5)TeO6、Pb2Li0.5Y0.5TeO6、Li0.5Pb2Yb0.5TeO6、Pb2MgTeO6、Pb11Si3O17、Ba(Fe0.5Mg0.5)PbTa0.5Te0.5O6、PbBaMgTeO6、Pb0.5BaNbTe2O9、BaTeO5、BaTe4O9、Pb2MgTeO6、Pb2Mg0.5Fe0.5(Ta0.5Te0.5)O6、Pb2MgSrTeO6、Pb2Mg(W0.9Te0.1)O6、Pb2Mg(W0.7Te0.3)O6、Pb2Mg(W0.5Te0.5)O6、Pb2Mg(W0.4Te0.6)O6、Pb2Mg(W0.4Te0.6)O6、PbMnTeO6、Pb(Mn0.5Te0.5)O3、Pb2MnTeO6、PbMn2Ni6Te3O18、Pb(Na0.4Te0.6)O3、Pb2(Na0.5Bi0.5)TeO6、Na0.5Pb2Fe0.5TeO6、Pb2(Na0.5La0.5)TeO6、Pb2Na0.5Sc0.5TeO6、Na0.5Pb2Yb0.5TeO6、Na0.5Pb2Y0.5TeO6、Pb4Te6Nb10O41、Pb3Ni4.5Te2.5O15、Pb2NiTeO6、PbSc0.5Ti0.25Te0.25O3、Pb2Sn1.5Te0.5O6.5、Pb2(Sn1.5Te0.5)O6.5、Pb2SrTeO6、Pb2ZnTeO6、Pb3Zn3TeAs2O14、Pb2(Zr1.5Te0.5)O6.5、PbTe5O11、Pb3(Te2O6)Cl2、Pb2ZnTeO6In at least one.Described corrosion etching agent is all crystalline compounds, there is typical crystal characteristic, when being heated to its melting temperature, crystal starts fusing, becomes liquid, it does not have softening temperature, physical aspects change in its heating process is: directly become liquid from solid-state, and glass dust is non-crystalline compounds, the physical aspects change in heating process is: first becomes softening state from solid-state, then becomes-liquid again.
Corrosion etching agent of the present invention is different from glass dust can be passed through X-ray diffraction (XRD) and measure and be distinguish between.Each crystalline compounds of described corrosion etching agent, when XRD measures, all can demonstrate sharp-pointed diffractive features peak in specific angle of diffraction, and glass dust is noncrystal, only demonstrates one in low-angle interval and is distributed the bulge that very wide intensity is relatively low.
The dramatically different transmission electron microscope (TEM) that can also pass through of corrosion etching agent of the present invention and glass dust is distinguish between.When any crystalline compounds in corrosion etching agent of the present invention is detected by transmission electron microscope, it will show orderly atomic arrangement face, and glass dust will show that unordered atomic arrangement face.
Corrosion etching agent of the present invention be spherical, class is spherical, lamellar, strip, at least one in dendritic, graininess, colloid particle, its size is not particularly limited.In a case study on implementation, it is smaller in size than 15 μm;In another case study on implementation, it is of a size of 0.1-10 μm;In another case study on implementation, it is of a size of 0.1~7.0 μm.
Described corrosion etching agent is prepared by one of following method: liquid-phase chemical reaction method, chemical vapour deposition, melted control cooling method and vacuum fusion control cooling method.
Corrosion etching agent of the present invention can be prepared by liquid-phase chemical reaction method, and its preparation process is: by tellurium saline solution, lead salt solution stirs mixing at 80 DEG C~250 DEG C, is then respectively adding lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the salt compound of at least one addition element in germanium, maintains mixing speed within the scope of 1500r/min, reacts 2~5hrs, generate precipitation, then solid-liquid separation, washing successively, regather solid, dry 1~3hrs for 150 DEG C, obtain a kind of or two or more containing plumbous and tellurium and lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, bromine, cobalt, hafnium, lanthanum, yttrium, ytterbium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the crystalline compounds that in germanium, at least one addition element and oxygen are formed.
In a case study on implementation, by tellurium salt (such as Na2TeO3) solution and lead salt be (such as lead acetate Pb (CH3COO)2) solution stirs mixing at 80 DEG C~250 DEG C, is subsequently adding lithium salts such as (LiCl or LiNO3Deng), maintain mixing speed within the scope of 1500r/min, react 2~5hrs, generate precipitation, then solid-liquid separation successively, washing, regather solid, dry 1~3hrs for 150 DEG C, obtain plumbous tellurium system crystalline compounds and the mixture such as PbT of lithium tellurium system crystalline compoundseO3And Li2TeO3The one or more kinds of mixture of crystalline compounds.
In another one case study on implementation, by tellurium salt (such as Na2TeO3) solution and lead acetate (Pb (CH3COO)2) solution stirs mixing at 80 DEG C~250 DEG C, is subsequently adding barium salt such as BaCl2With magnesium salt such as MgSO4, maintain mixing speed within the scope of 1500r/min, react 2~5hrs, generate the mixture that precipitation obtains containing lead tellurium system crystalline compounds and barium tellurium system crystalline compounds after stopping heating and cooling down with room temperature, such as PbTeO3、PbBaMgTeO6And Pb2MgTeO6Its mixture one or more kinds of of crystalline compounds.
In another one case study on implementation, by tellurium salt (such as Na2TeO3) solution and lead acetate (Pb (CH3COO)2) solution stirs mixing at 80 DEG C~120 DEG C, is subsequently adding lithium salts such as LiCl, barium salt BaCl2With bismuth saline solution such as Bi(NO3)2Solution, maintain mixing speed within the scope of 1500r/min, reaction 2~5hrs, stops generating after heating cools down with room temperature precipitation and obtains the mixture of plumbous tellurium system crystalline compounds, barium tellurium system crystalline compounds, bismuth tellurium system's crystalline compounds and lithium tellurium system crystalline compounds, for instance PbTeO3、Li2TeO3、Pb5Bi4O18、PbBi6TeO12、Bi2TeO5One or more kinds of mixture Deng crystalline compounds.
In another one case study on implementation, by tellurium salt (such as Na2TeO3) solution and lead acetate (Pb (CH3COO)2) solution stirs mixing at 80 DEG C~250 DEG C, is subsequently adding lithium salts such as LiCl or LiNO3With iron salt such as Fe (OH)3Maintain mixing speed within the scope of 1500r/min, reaction 2~5hrs, precipitation is generated after stopping heating and cooling down with room temperature, then solid-liquid separation, washing successively, regathers solid, dry 1~3hrs for 150 DEG C, obtain the mixture such as PbTeO of the multiple crystalline compounds formed containing plumbous and tellurium and lithium, ferrum and oxygen3、Li2TeO3、Li0.5Pb2Fe0.5TeO6One or more kinds of mixture Deng crystalline compounds.
Change the chemical reaction condition of above case study on implementation, comprise variation chemical composition or reaction temperature time, it is possible to obtain the crystalline compounds that performance is similar or close.
Corrosion etching agent of the present invention can also be used with the melted cooling method that controls to be prepared, and its preparation process is: is mixed with plumbous oxide by the oxide of tellurium, is then optionally separately added into lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the oxide of a kind of or two or more addition element in germanium, further Homogeneous phase mixing, it is subsequently placed in crucible, puts into heating furnace non-reducing atmosphere at 800 DEG C~1200 DEG C and (include oxygen atmosphere, air atmosphere, nitrogen atmosphere, the mixing of argon gas atmosphere or above gas) in, bring it about reaction in molten condition, then take out from heating furnace, be positioned in air atmosphere (or reducing atmosphere includes oxygen atmosphere, air atmosphere, nitrogen atmosphere, the mixing of argon gas atmosphere or above gas), naturally cool to 25 DEG C or cool to 25 DEG C with the furnace, pulverizing, after milled processed, obtaining one or more by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the crystalline compounds that at least one and oxygen in germanium is formed, its melting temperature is 250 DEG C~760 DEG C.
Crystalline compounds of the present invention includes the one in following crystalline compounds or two or more: PbTe4O9、PbTeO3、PbTe4O9、PbTeO3、PbTeO4、PbTe3O7、PbTe5O11、Pb2TeO4、Pb2Te3O7、Pb2Te3O8、Pb3TeO5、Pb3TeO6、Pb4Te1.5O7、Pb5TeO7、Pb5TeO7、PbTe2O5、Li2TeO3、Bi6B10O24、Na2B8O13、Bi4TeO8、Pb6Bi4O18、PbBi6Te10、Bi2TeO5、PbBi6TeO12、BiTe0.5Pb0.5SrNb2O9、Pb0.25SrBi1.5Te0.25Nb2O9、Pb3Te2Br2O6、Pb3TeBr2O4、Pb2CaTeO6、Pb2TeCoO6、PbTe2CuO6、PbTeCu3O7、Pb3Te2Fe2O12、Pb(Te0.33Fe0.67)O3、Pb2(Hf1.5Te0.5)O6.5、Pb2Te(Li0.5Al0.5)O6、Pb2Te(Li0.5Bi0.5)O6、Pb2TeLi0.5Fe0.5O6、PbTeLiFeO6、Pb2Te(Li0.5La0.5)O6、Pb2(Ti1.5Te0.5)O6.5、Pb2(Ti1.5Te0.5)O6.5、Pb2(Li0.5Sc0.5)TeO6、Pb2Li0.5Y0.5TeO6、Li0.5Pb2Yb0.5TeO6、Pb2MgTeO6、Pb11Si3O17、Ba(Fe0.5Mg0.5)PbTa0.5Te0.5O6、PbBaMgTeO6、Pb0.5BaNbTe2O9、BaTeO5、BaTe4O9、Pb2MgTeO6、Pb2Mg0.5Fe0.5(Ta0.5Te0.5)O6、Pb2MgSrTeO6、Pb2Mg(W0.9Te0.1)O6、Pb2Mg(W0.7Te0.3)O6、Pb2Mg(W0.5Te0.5)O6、Pb2Mg(W0.4Te0.6)O6、Pb2Mg(W0.4Te0.6)O6、PbMnTeO6、Pb(Mn0.5Te0.5)O3、Pb2MnTeO6、PbMn2Ni6Te3O18、Pb(Na0.4Te0.6)O3、Pb2(Na0.5Bi0.5)TeO6、Na0.5Pb2Fe0.5TeO6、Pb2(Na0.5La0.5)TeO6、Pb2Na0.5Sc0.5TeO6、Na0.5Pb2Yb0.5TeO6、Na0.5Pb2Y0.5TeO6、Pb4Te6Nb10O41、Pb3Ni4.5Te2.5O15、Pb2NiTeO6、PbSc0.5Ti0.25Te0.25O3、Pb2Sn1.5Te0.5O6.5、Pb2(Sn1.5Te0.5)O6.5、Pb2SrTeO6、Pb2ZnTeO6、Pb3Zn3TeAs2O14、Pb2(Zr1.5Te0.5)O6.5、PbTe5O11、Pb3(Te2O6)Cl2、Pb2ZnTeO6In at least one.Described crystalline compounds be additionally included in small region memory two yuan or low-melting alloy crystal (Eutectic) more than two yuan small as plumbous tellurium bismuth (Pb-Te-Bi), plumbous tellurium lithium (Pb-Te-Li), such as plumbous tellurium silver bismuth (Pb-Te-Ag-Bi) alloy etc..
Change the condition of above case study on implementation, it is possible to obtain the crystalline compounds that performance is similar.Such as, reaction can below 700 DEG C or after the temperature of more than 1200 DEG C carries out melting, it is possible to use the protective gas not heated of flowing is (such as N2, CO2, Ar2Deng) flow through its molten mass surface, accelerate rate of cooling, or use the protective gas heated (such as N2、CO2、Ar2Deng) flow through its molten mass surface, slow down rate of cooling, obtains its crystalline compounds.
In a case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2O or Li2CO3Further Homogeneous phase mixing, it is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, make it react in the molten state, then take out from heating furnace, it is positioned in air atmosphere, naturally cools to 25 DEG C or cool to 25 DEG C with the furnace, pulverizing, after milled processed, obtain multiple two yuan or more than the two yuan mixture containing plumbous, tellurium and the crystalline compounds of lithium and oxygen formation.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2O or Li2CO3, boron oxide B2O3With the oxide of bismuth such as Bi2O3Further Homogeneous phase mixing, it is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, make it react in the molten state, then take out from heating furnace, it is positioned in air atmosphere, naturally cools to 25 DEG C, pulverize, after milled processed, obtain the mixture of multiple two yuan or more than the two yuan crystalline compounds formed containing lead, tellurium, lithium, boron and bismuth and oxygen.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2With the oxide of barium such as BaO, further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, barium the oxide such as Na of oxide such as BaO, sodium2O, and aluminium oxide such as Al2O3Further Homogeneous phase mixing, it is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C-1200 DEG C or in oxygen atmosphere, make it react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, it is positioned in air atmosphere, naturally cools to 25 DEG C, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, aluminum, sodium and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, barium the oxide such as WO of oxide such as BaO, tungsten3Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, tungsten and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, barium the oxide such as WO of oxide such as BaO, tungsten3, tantalum oxide such as Ta2O5Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, tungsten, tantalum and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, barium the oxide such as WO of oxide such as BaO, tungsten3, tantalum oxide such as Ta2O5With the oxide of chromium such as Cr2O3Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, tungsten, tantalum, chromium and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, silicon oxide such as SiO2, the oxide of boron such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, barium the oxide such as WO of oxide such as BaO, tungsten3, tantalum oxide such as Ta2O5With the oxide of chromium such as Cr2O3Further Homogeneous phase mixing, it is subsequently placed in crucible, put in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, it is positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, tungsten, tantalum, silicon, chromium and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, the oxide such as WO of the oxide of zinc such as ZnO, tungsten3, tantalum oxide such as Ta2O5With the oxide of chromium such as Cr2O3Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, tungsten, tantalum, zinc and chromium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, the oxide such as Nb of the oxide of zinc such as ZnO, niobium2O5, magnesium the oxide such as WO of oxide such as MgO, tungsten3, tantalum oxide such as Ta2O5With the oxide of chromium such as Cr2O3Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, niobium, magnesium, tungsten, tantalum, zinc and chromium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, barium the oxide such as Y of oxide such as BaO, yttrium2O3, zirconium oxide such as ZrO2With the oxide of chromium such as Cr2O3Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, zirconium, yttrium, chromium and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, the oxide such as La of the oxide of barium such as BaO, lanthanum2O3, scandium oxide such as Sc2O3With the oxide of chromium such as Cr2O3Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, zirconium, lanthanum, chromium, scandium and barium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, silicon oxide such as SiO2, boron oxide such as B2O3, bismuth oxide such as Bi2O3With titanyl compound such as TiO2, further Homogeneous phase mixing, it is subsequently placed in crucible, put in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, make it react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, pulverize, after milled processed, obtain multiple two yuan or more than two yuan containing lead, tellurium, lithium, bismuth, boron, titanium, silicon the mixture of crystalline compounds.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, boron oxide such as B2O3, bismuth oxide such as Bi2O3With titanyl compound such as TiO2, further Homogeneous phase mixing, it is subsequently placed in crucible, put in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, make it react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, silicon oxide such as SiO2, boron oxide such as B2O3, bismuth oxide such as Bi2O3, titanyl compound such as TiO2, aluminum oxide such as Al2O3, further Homogeneous phase mixing, it is subsequently placed in crucible, put in heating furnace air atmosphere at 800 DEG C~1200 DEG C or in oxygen atmosphere, make it react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, silicon and aluminum.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, the oxide of silicon such as SiO2, the oxide of boron such as B2O3, the oxide of bismuth such as Bi2O3, and titanyl compound such as TiO2Further Homogeneous phase mixing, is subsequently placed in crucible, puts in heating furnace air atmosphere at 800 DEG C-1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, being positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium and silicon.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, the oxide of silicon such as SiO2, the oxide of boron such as B2O3, the oxide of bismuth such as Bi2O3, titanyl compound is TiO such as2With the oxide of copper such as CuO2 further Homogeneous phase mixing, it is subsequently placed in crucible, put in heating furnace air atmosphere at 800 DEG C-1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, it is positioned in air atmosphere, naturally cool to 25 DEG C, pulverize, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of titanium, copper and silicon.
In another one case study on implementation, first by the oxide of tellurium such as TeO2With plumbous oxide such as Pb3O4Or PbO mixes, and is subsequently adding the oxide such as Li of lithium2CO3, the oxide of silicon such as SiO2, the oxide of boron such as B2O3, the oxide of bismuth such as Bi2O3, titanyl compound is TiO such as2The oxide of ruthenium such as RuO4, with the oxide of copper such as CuO2 further Homogeneous phase mixing, it is subsequently placed in crucible, put in heating furnace air atmosphere at 800 DEG C-1200 DEG C or in oxygen atmosphere, it is made to react in the molten state, then cool to 25 DEG C with the furnace or take out from heating furnace, it is positioned in air atmosphere, naturally cools to 25 DEG C, pulverize, pulverize, after milled processed, obtain multiple two yuan or more than two yuan and contain lead, tellurium, lithium, bismuth, boron, the mixture of the crystalline compounds of ruthenium, titanium, copper and silicon.
Corrosion etching agent of the present invention can also be used with vacuum fusion control cooling method to be prepared, and its preparation process is: is mixed with plumbous oxide by the oxide of tellurium, is then respectively adding lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the oxide of at least one addition element in germanium, further Homogeneous phase mixing, it is subsequently placed in crucible, put into vacuum furnace, at 800 DEG C~1200 DEG C, in the atmosphere of vacuum, carry out melting, then, naturally cool to 25 DEG C, pulverize again, after milled processed, obtain one or more two yuan or more than two yuan containing plumbous and tellurium and lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the crystalline compounds that the addition element such as germanium and oxygen are formed.
As is familiar to those skilled in the art, the chemical reaction condition of above case study on implementation is changed, it is possible to obtain the plumbous tellurium system crystalline compounds that performance is similar.Such as, its smelting temperature can below 700 DEG C or more than 1200 DEG C;Again such as, after melting completes, outside except with the method for natural cooling, it is also possible to use the protective gas not heated of flowing (such as N2, CO2, Ar2Deng) flow through its molten mass surface, accelerate to be cooled to 25 DEG C, or use the protective gas heated (such as N2, CO2, Ar2Deng) flow through its molten mass surface, slow down rate of cooling, is cooled to 25 DEG C.
Corrosion etching agent of the present invention can also be used with chemical vapour deposition to be prepared, its preparation process is: be continuously introduced in the reative cell of oxygen atmosphere by tellurium with plumbous gas, it is then respectively adding lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, gas at least one in germanium, it is made to react 1~3 hour at 1000~1300 DEG C, after naturally cooling to 25 DEG C, after milled processed, obtain one or more by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, the crystalline compounds that at least one and oxygen in germanium is formed, its melting temperature is 250 DEG C~760 DEG C.
Specifically, further illustrate the present invention below by exemplary case study on implementation and comparative case study on implementation and use crystalline compounds corrosion etching agent compared to traditional method uses merely glass dust have the advantage that:
Exemplary case study on implementation 1: first by 14gTeO2And 8.75gPb3O4Oxide powder mixes, and then, is sequentially added into 0.75gAl2O3And 1.5gLi2CO3Oxide powder, further Homogeneous phase mixing, it is subsequently placed in crucible, put into heating furnace, be warming up to 900 DEG C, in the air atmosphere at 900 DEG C, it is made to react 60min in the molten state, then melted mixture is taken out from stove, be placed under atmospheric environment natural cooling, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1~15 μ m, obtains its crystalline compounds.Melted mixture temperature in a furnace is 900 DEG C, and after taking out from stove, temperature drops to 732 DEG C.The mixture that Fig. 5 is melted take out from stove after cool time and the relation of temperature, record is from 732 DEG C, can be seen that, it is cooled to 593 DEG C from 732 DEG C in the 1st minute, average cooling rate is 139 DEG C/min, it is cooled to 504 DEG C from 593 DEG C in second minute, average cooling rate is 89 DEG C/min, it is cooled to 449 DEG C from 504 DEG C in the 3rd minute, average cooling rate is 55 DEG C/min, is cooled to 416.2 DEG C from 449 DEG C in the 4th minute, and average cooling rate is 32.8 DEG C/min, at this moment, molten mass has had changed into crystal.After being cooled to 25 DEG C, the block obtained is carried out pulverizing and obtains little granule, little granule is formed powder body again through ball milling.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 6 a.By Fig. 6 a it can be seen that Li2TeO3And PbTeO3The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, Al2O3But the angle of diffraction that characteristic peak is corresponding demonstrates a relatively low sharp-pointed diffractive features peak, so exemplary case study on implementation 1 obtains Li2TeO3And PbTeO3The mixture of two kinds of crystalline compounds and small Al2O3Crystal.
Comparative case study on implementation 1: first by 14gTeO2And 8.75gPb3O4Oxide powder mixes, and then, is sequentially added into 0.75gAl2O3And 1.5gLi2CO3Oxide powder, further Homogeneous phase mixing, it is subsequently placed in crucible, put into heating furnace to exist, be warming up to 900 DEG C, in the air atmosphere at 900 DEG C, it is made to react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, the powder body D of ball milling50In 0.1~15 μ m, obtain glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 6 b.By Fig. 6 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 1 and comparative case study on implementation 1, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Li of the present invention2TeO3And PbTeO3, the physical aspects change in heating process is: solid-liquid;The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 2: first by 3.5gTeO2And 6.6gPb3O4Oxide powder mixes, and then, adds 0.45gSiO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1000 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1~15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 7a.By Fig. 7 a it can be seen that PbTeO3、Pb11Si3O17The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 2 obtains PbTeO3And Pb11Si3O17The mixture crystal of two kinds of crystalline compounds.
Comparative case study on implementation 2: first by 3.5gTeO2And 6.6gPb3O4Oxide powder mixes, and then, adds 0.45gSiO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1000 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, the powder body D of ball milling50In 0.1~15 μ m, obtain glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 7b.By Fig. 7 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 2 and comparative case study on implementation 2, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds PbTeO of the present invention3And Pb11Si3O17, the physical aspects change in heating process is: solid-liquid;The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 3: first by 4.9gTeO2And 6.6gPb3O4Oxide powder mixes, and then, adds 0.24gBaO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 900 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1~15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 8 a.By Fig. 8 a it can be seen that PbTeO3、BaTeO5, and BaTe4O9The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 3 obtains PbTeO3、BaTeO5And BaTe4O9, the mixture of three kinds of crystalline compounds and BaO crystal.
Comparative case study on implementation 3: first by 4.9gTeO2And 6.6gPb3O4Oxide powder mixes, and then, adds 0.24gBaO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 900 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, the powder body D of ball milling50In 0.1~15 μ m, obtain glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 8 b.By Fig. 8 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 3 and comparative case study on implementation 3, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds PbTeO of the present invention3、Ba11TeO5And BaTe4O9The mixture of three kinds of crystalline compounds, the physical aspects change in heating process is: solid-liquid;The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 4: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1~15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as illustrated in fig. 9.By Fig. 9 a it can be seen that Bi4TeO8And PbTeO3The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 4 obtains Bi4TeO8And PbTeO3The mixture of two kinds of crystalline compounds.
Comparative case study on implementation 4: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 900 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, the powder body D of ball milling50In 0.1~15 μ m, obtain glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in figure 9b.By Fig. 9 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 4 and comparative case study on implementation 4, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Bi of the present invention4TeO8And PbTeO3The mixture of two kinds of crystalline compounds, the physical aspects change in heating process is: solid-liquid;The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 5: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.25gBi2O3Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1-15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 10 a.By Figure 10 a it can be seen that Bi4TeO8, Bi2TeO5, and PbTeO3The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 6 obtains Bi4TeO8, Bi2TeO5, and PbTeO3The mixture of three kinds of crystalline compounds.
Comparative case study on implementation 5: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.25gBi2O3Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, and the powder body D50 of ball milling, in 0.1-15 μ m, obtains glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in fig. lob.By Figure 10 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 5 and comparative case study on implementation 5, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Bi of the present invention4TeO8, Bi2TeO5, and PbTeO3The mixture of three kinds of crystalline compounds, the physical aspects change in heating process is: solid-liquid.The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 6: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, 0.05gB2O3Oxide powder and 1.25gLi2CO3Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1~15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in fig. 11a.By Figure 11 a it can be seen that Bi24B2O39、Pb5B2O5、Pb5TeO7And Li6TeO6The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 6 obtains Bi24B2O39、Pb5B2O5、Pb5TeO7And Li6TeO6The mixture of four kinds of crystalline compounds.
Comparative case study on implementation 6: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, 0.05gB2O3Oxide powder and 1.25gLi2CO3Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, the powder body D of ball milling50In 0.1~15 μ m, obtain glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in figure 11b.By Figure 11 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 6 and comparative case study on implementation 6, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Bi of the present invention24B2O39、Pb5B2O5、Pb5TeO7, and Li6TeO6The mixture of four kinds of crystalline compounds, the physical aspects change in heating process is: solid-liquid;The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 7: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, 0.05gB2O3Oxide powder and 1.25gTiO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1~15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as figure 12 a shows.By Figure 12 a it can be seen that Bi4TeO8、Pb3Bi2O6、Pb2B2O5And PbTiO3The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 7 obtains Bi4TeO8、Pb3Bi2O6、Pb2B2O5And PbTiO3The mixture of four kinds of crystalline compounds.
Comparative case study on implementation 7: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, 0.05gB2O3Oxide powder and 1.25gTiO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, the powder body D of ball milling50In 0.1~15 μ m, obtain glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in Figure 12b.By Figure 12 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 7 and comparative case study on implementation 7, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Bi of the present invention24B2O39、Pb5B2O5、Pb5TeO7And Li6TeO6The mixture of four kinds of crystalline compounds, the physical aspects change in heating process is: solid-liquid;The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 8: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, 0.05gB2O3Oxide powder, and 1.25gTiO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 1100 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, it is placed under atmospheric environment and naturally cools to 25 DEG C, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1-15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as depicted in fig. 13 a.By Figure 13 a it can be seen that Ti2TeO8, Pb2Te3O8, Pb5Bi8O17, and PbBiO6The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 8 obtains Ti2TeO8, Pb2Te3O8, Pb5Bi8O17, and Pb3BiO6The mixture of four kinds of crystalline compounds.
Comparative case study on implementation 8: first by 4.9gTeO2And 7.56gPb3O4Oxide powder mixes, and then, adds 1.44gBi2O3Oxide powder, 0.05gB2O3Oxide powder, and 1.25gTiO2Oxide powder, further Homogeneous phase mixing, be subsequently placed in crucible, put in heating furnace air atmosphere at 900 DEG C, make it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, and the powder body D50 of ball milling, in 0.1-15 μ m, obtains glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as illustrated in fig. 13b.By Figure 13 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 8 and comparative case study on implementation 8, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Ti of the present invention2TeO8, Pb2Te3O8, Pb5Bi8O17, and PbBiO6The mixture of four kinds of crystalline compounds, the physical aspects change in heating process is: solid-liquid.The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Exemplary case study on implementation 9: by 12gTeO2And 0.625gB2O3, 1.25gBi2O3, and 1.5gLi2CO3Oxide powder Homogeneous phase mixing, is subsequently placed in crucible, puts into heating furnace, it is warming up to 1100 DEG C, in the air atmosphere at 1100 DEG C, makes it react 60min in the molten state, then melted mixture is taken out from stove, be placed under atmospheric environment natural cooling, form block.The block obtained being carried out pulverizing and obtains little granule, again through ball milling, little granule is formed powder body, the powder body of ball milling, in 0.1-15 μ m, obtains its crystalline compounds.By XRD, the crystalline compounds of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in figures 14a.By Figure 14 a it can be seen that Li2TeO3And Bi6B10O24The angle of diffraction that characteristic peak is corresponding demonstrates sharp-pointed diffractive features peak, so exemplary case study on implementation 9 obtains Li2TeO3And Bi6B10O24The mixture of two kinds of crystalline compounds and small Al2O3Crystal.
Comparative case study on implementation 9: by 12gTeO2And 0.625gB2O3, 1.25gBi2O3, and 1.5gLi2CO3Oxide powder Homogeneous phase mixing, is subsequently placed in crucible, puts into heating furnace, it is warming up to 1100 DEG C, in the air atmosphere at 1100 DEG C, makes it react 60min in the molten state, then melted mixture is taken out from stove, pour in the deionized water of 25 DEG C and quench, obtain block.The block obtained obtains little granule then through pulverizing, and again through ball milling, little granule is formed powder body, and the powder body D50 of ball milling, in 0.1-15 μ m, obtains glass dust.By XRD, the glass dust of preparation in above-mentioned case study on implementation having been carried out analytical control, result is as shown in fig. 14b.By Figure 14 b it can be seen that the XRD inspection of described glass dust demonstrates one and is distributed the bulge that very wide intensity is relatively low, it does not have demonstrate sharp-pointed diffractive features peak.
In above-mentioned exemplary case study on implementation 9 and comparative case study on implementation 9, prepared crystalline compounds and glass dust have identical chemical composition, but, owing to its preparation method is different, internal structure is different, atomic arrangement is different, and result in they change procedures of physical state in heating process has obvious difference.Wherein, the former is crystalline compounds Li of the present invention2TeO3And Bi6B10O24, the physical aspects change in heating process is: solid-liquid.The latter is glass dust, and the physical aspects change in heating process is: solid-state-softening state-liquid.
Electrode slurry of the present invention contains glass dust and crystalline compounds corrosion etching agent simultaneously.In slurry sintering process, when temperature reaches fusing point, its crystalline compounds corrosion etching agent physical aspect by solid-state to liquid state.It was solid before fusing point, will not be filled between metal powder granule in hole, the discharge of organic component will not be hindered, thus being prevented effectively from such as glass dust to soften the blockage problem brought in early days;After corrosion etching agent fusing, for liquid, its viscosity is low, the space between metal powder can be quickly move through and flow into bottom, can effectively corrode and penetrate the antireflective insulating barrier in crystal silicon solar energy battery front, make conductive metal powder and crystal silicon solar energy battery form good Ohmic contact, it is possible to effective moistening conductive metal powder, urge into the combination between metal powder, form the crystal silicon solar batteries front electrode that electric conductivity is excellent.The crystalline compounds corrosion etching agent of its liquid condition, it is easy to sprawl, it is possible to provide more interface, increase contact point and the tunnel-effect of conduction, make the electrode resistance of formation diminish.Inventor finds under study for action, and the content of the corrosion etching agent in above-described embodiment crystal silicon solar batteries front electrode electrocondution slurry is if greater than 10 weight portions, it is possible to burns PN junction, causes short circuit;If corrosion etching agent is less than 0.5 weight portion, hence it may becomes difficult to remove antireflection layer completely, cause the crystal silicon solar batteries penalty of preparation.Therefore, frit and corrosion etching agent gross weight ratio control within the scope of 0.5~10wt%, frit with corrosion etching agent weight ratio be 5/95~95/5.
II. glass dust and corrosion etching agent
Crystal silicon solar batteries front electrode electrocondution slurry of the present invention, containing corrosion etching agent and glass dust, this corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 0.5-10%, and the part by weight of corrosion etching agent and glass dust can be 5/95-95/5.
The crystalline compounds that the oxide that corrosion etching agent of the present invention is plumbous, tellurium and/or addition element (in lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium at least one) is formed, its melting temperature is 250 DEG C~760 DEG C.Described corrosion etching agent is all crystalline compounds, and its performance and preparation method are as described above.Crystalline compounds of the present invention includes in following crystalline compounds: PbTe4O9、PbTeO3、PbTeO4、PbTe3O7、PbTe5O11、Pb2TeO4、Pb2Te3O7、Pb2Te3O8、Pb3TeO5、Pb3TeO6、Pb4Te1.5O7、Pb5TeO7、Pb5TeO7、PbTe2O5、Li2TeO3、Bi6B10O24、Na2B8O13、Bi4TeO8、Pb6Bi4O18、PbBi6Te10、Bi2TeO5、PbBi6TeO12、BiTe0.5Pb0.5SrNb2O9、Pb0.25SrBi1.5Te0.25Nb2O9、Pb3Te2Br2O6、Pb3TeBr2O4、Pb2CaTeO6、Pb2TeCoO6、PbTe2CuO6、PbTeCu3O7、Pb3Te2Fe2O12、Pb(Te0.33Fe0.67)O3、Pb2(Hf1.5Te0.5)O6.5、Pb2Te(Li0.5Al0.5)O6、Pb2Te(Li0.5Bi0.5)O6、Pb2TeLi0.5Fe0.5O6、PbTeLiFeO6、Pb2Te(Li0.5La0.5)O6、Pb2(Ti1.5Te0.5)O6.5、Pb2(Ti1.5Te0.5)O6.5、Pb2(Li0.5Sc0.5)TeO6、Pb2Li0.5Y0.5TeO6、Li0.5Pb2Yb0.5TeO6、Pb2MgTeO6、Pb11Si3O17、Ba(Fe0.5Mg0.5)PbTa0.5Te0.5O6、PbBaMgTeO6、Pb0.5BaNbTe2O9、BaTeO5、BaTe4O9、Pb2MgTeO6、Pb2Mg0.5Fe0.5(Ta0.5Te0.5)O6、Pb2MgSrTeO6、Pb2Mg(W0.9Te0.1)O6、Pb2Mg(W0.7Te0.3)O6、Pb2Mg(W0.5Te0.5)O6、Pb2Mg(W0.4Te0.6)O6、Pb2Mg(W0.4Te0.6)O6、PbMnTeO6、Pb(Mn0.5Te0.5)O3、Pb2MnTeO6、PbMn2Ni6Te3O18、Pb(Na0.4Te0.6)O3、Pb2(Na0.5Bi0.5)TeO6、Na0.5Pb2Fe0.5TeO6、Pb2(Na0.5La0.5)TeO6、Pb2Na0.5Sc0.5TeO6、Na0.5Pb2Yb0.5TeO6、Na0.5Pb2Y0.5TeO6、Pb4Te6Nb10O41、Pb3Ni4.5Te2.5O15、Pb2NiTeO6、PbSc0.5Ti0.25Te0.25O3、Pb2Sn1.5Te0.5O6.5、Pb2(Sn1.5Te0.5)O6.5、Pb2SrTeO6、Pb2ZnTeO6、Pb3Zn3TeAs2O14、Pb2(Zr1.5Te0.5)O6.5、PbTe5O11、Pb3(Te2O6)Cl2、Pb2ZnTeO6In at least one.
Glass dust of the present invention includes lead glass powder and lead-free glass powder: have lead glass powder to include Pb-Si-O, Pb-B-O and Pb-Te-O system;Lead-free glass powder include Bi-Si-O, Bi-B-O, Bi-Te-O, P-Zn-Na-O, B-Al-Na-O, B-Zn-Ba-O and V-P-Ba-O system.This glass dust size is not particularly limited, and in a case study on implementation, it is smaller in size than 10 μm, and in another case study on implementation, it is smaller in size than 5 μm.
Pb-Si-O glass dust of the present invention is made up of one or more in the addition element oxides such as the oxide of plumbous, silicon and Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, B, Al, Sn, P, Bi, above oxide is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain its glass dust.Described glass dust is noncrystal.In an exemplary embodiment, described Pb-Si-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry.
Pb-Te-O glass dust of the present invention is made up of one or more in plumbous, the oxide of tellurium and the oxide of addition element Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, B, Al, Sn, P, Bi etc., it is by the one in plumbous, the oxide of tellurium and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain this glass dust.This glass dust is noncrystal.In an exemplary embodiment, described Pb-Te-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
Pb-B-O glass dust of the present invention is made up of one or more in plumbous, the oxide of boron and the oxide of addition element Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, Al, Sn, P, Te, Bi etc., by the one in plumbous, the oxide of boron and the oxide of above addition element or two or more be mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain its glass dust.This glass dust is noncrystal.
In an exemplary embodiment, described Pb-B-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
Bi-Si-O glass dust of the present invention is made up of one or more in bismuth, the oxide of silicon and the oxide of Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, B, Al, Sn, P, Te etc., it is by the one in bismuth, the oxide of silicon and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain its glass dust.This glass dust is noncrystal.
In an exemplary embodiment, this Bi-Si-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust can be 5/95~95/5.
Bi-B-O glass dust of the present invention is made up of one or more in bismuth, the oxide of boron and the oxide of addition element Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, Al, Sn, P, Te etc., it is by the one in bismuth, the oxide of boron and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain this glass dust.This glass dust is noncrystal.
In an exemplary embodiment, described Bi-B-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry.
Bi-Te-O glass dust of the present invention is made up of one or more in the oxide of bismuth and tellurium and the oxide of addition element Li, Na, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, B, Al, Sn, P etc., it is by the one in bismuth, the oxide of tellurium and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition being quenched, grinds and obtain its glass dust. described glass dust is noncrystal..In an exemplary embodiment, described Bi-Te-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
P-Zn-Na-O glass dust of the present invention is made up of one or more in phosphorus, zinc, the oxide of sodium and the oxide of addition element Li, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Si, Ag, B, Al, Sn, Te, Bi etc., it is by the one in phosphorus, zinc, the oxide of sodium and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition being quenched, grinds and obtain its glass dust. described glass dust is noncrystal..In an exemplary embodiment, described P-Zn-Na-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
Na-Al-B-O glass dust of the present invention is made up of one or more in sodium sodium, aluminum, the oxide of boron and the oxide of addition element Li, K, Mg, Ca, Sr, Ba, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, Sn, P, Bi, Te etc., it is by the one in sodium, aluminum, the oxide of boron and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain its glass dust.Described glass dust is noncrystal.In an exemplary embodiment, described P-Zn-Na-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
B-Zn-Ba-O glass dust of the present invention is made up of one or more in boron, zinc, the oxide of barium and the oxide of addition element Li, Na, K, Mg, Ca, Sr, Sc, Ti, Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Si, Ag, Al, Sn, P, Bi, Te etc., it is by the one in boron, zinc, the oxide of barium and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain its glass dust.Described glass dust is noncrystal.In an exemplary embodiment, described B-Zn-Ba-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
V-P-Ba-O glass dust of the present invention is made up of one or more in vanadium, phosphorus, the oxide of barium and the oxide of addition element Li, Na, K, Mg, Ca, Sr, Sc, Ti, Zr, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ag, Si, B, Al, Sn, Bi, Te etc., it is by the one in vanadium, phosphorus, the oxide of barium and the oxide of above addition element or two or more is mixed in proportion, heat to molten condition, then, the mixture of molten condition is quenched, grinds and obtain its glass dust.Described glass dust is noncrystal.In an exemplary embodiment, described V-P-Ba-O glass dust is 0.5~10% with corrosion etching agent weight ratio in electrocondution slurry, and the part by weight of its corrosion etching agent and glass dust is 5/95~95/5.
III. metal powder
Crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains metal powder.In a case study on implementation, described metal powder is the metal powder of non-silver cladding, including at least one in silver, gold, platinum, copper, ferrum, nickel, zinc, titanium, cobalt, chromium, manganese, palladium, rhodium.
In another one case study on implementation, described metal powder is at least one in the copper of silver cladding, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese, and wherein the thickness of silver coating is 10~2000nm, and the metal powder of this silver cladding is of a size of 0.1-5.0 μm.
In another one case study on implementation, described metal powder is the mixture of the metal powder that the metal powder that non-silver is coated with is coated with silver, and the part by weight of the metal powder of its non-silver cladding and the metal powder of silver-colored cladding is 95/5~5/95.Specifically, the effect in embodiments of the present invention of above-mentioned metal powder is the composition constituting electrode, plays electric action.In a preferred embodiment, this metal powder fusing point is preferably 350 DEG C~2000 DEG C, more preferably 450 DEG C~1800 DEG C, more preferably 600 DEG C~1450 DEG C.Inventor finds under study for action, if the fusing point of this metal powder is lower than 350 DEG C, in sintering; metallic particles meeting premature melt, can hinder the discharge to organic carrier, thus the discharge of organic carrier can be have impact on; and obvious flowing can be produced in sintering process, reduce the depth-width ratio of grid line;If fusing point is higher than 2000 DEG C, being difficult to effective sintering in sintering process process, electric metal block space is more, causes that path resistance is big, performance degradation.
It is preferred that in embodiment, this metal powder at least one in silver, gold, platinum, palladium, rhodium, or doped with copper, ferrum, nickel, zinc, titanium, cobalt, chromium, at least one metal of manganese or its alloy in silver, gold, platinum, palladium or rhodium, such as copper-manganese, constantan, nichrome.
In further preferred embodiment, this metal powder is the metal powder of the silver-colored clad structure of any one in the copper of silver cladding, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese, that is to say that the outer surface continuous print of any one metallic particles in copper, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese is coated with one layer of silver metal.In the embodiment of the metal powder of this silver clad structure, the thickness of this silver coating is preferably 1~2000nm, more preferably 2~1000nm.Inventor finds under study for action, if Ag layer thickness is less than 1nm, Ag content is very few, and the contact resistance of electrode or leakage current can significantly increase;If Ag layer thickness is more than 104Nm, the particle diameter that can make conductive metal powder is excessive, owing to Ag is precious metal, then also results in metal dust high cost, thus increasing the cost of crystal silicon solar batteries.Certainly, the silver layer of the metal powder of this silver clad structure can substitute with other precious metals, such as gold, platinum etc..The metallic particles being coated with by silver yet alloy to be the metals such as copper, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese, such as copper-manganese, constantan, nichrome.The metal powder of silver cladding realizes by plating one layer of silver on copper, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese metal powder.
In an exemplary case, by particle diameter 0.1~5.0 μm copper, ferrum, nickel, titanium, cobalt, chromium, zinc, manganese etc. or its alloy one or more metallic particles be placed in rare weak acid immersion 10~300s, remove out oxidation on metal surface layer, then, the method using chemical plating, plates the silver of about 10~2000nm on its metal powder.
In another exemplary case study on implementation, solution composition and the process conditions of chemical plating are as follows: AgNO3:2.4~14.2g/L, ammonia: 0.8g/L, formaldehyde: 1~3g/L, hydrazine hydrate: 1~4g/L, composite dispersing agent: 1.0g/L, pH value: 11, bath temperature: 60 DEG C, mixing speed: 1000r/min, dry: 50 DEG C, 30min.
In another exemplary case, by particle diameter 0.1~5.0 μm copper, ferrum, nickel, titanium, cobalt, chromium, zinc, manganese etc. or its alloy one or more metallic particles be placed in rare weak acid immersion 10~300s, remove out oxidation on metal surface layer.
Adopt deionized water repeatedly to wash, remove residual acid.Wet powder is dried in vacuum drying oven, then, the metallic particles of dry non-oxidation layer is placed in vacuum evaporation equipment, by being deposited with the metal powder obtaining silver cladding.
In the embodiment of above-mentioned each metal powder, first the size of this metal powder granule should can meet the requirement of printing, as blocked Printing screen etc..Therefore, preferably, this metal powder grain diameter is preferably distributed in 0.1~5.0 μm of μ m, if easily cause the blocking problem such as Printing screen and electrode broken string more than 5 μm μm, if less than 0.1 μm μm, the viscosity of slurry can be made to be greatly improved, to such an extent as to can not normally print.It addition, the metal powder granule of this preferable particle size can also effectively reduce area shared by electrode, thus improving the solaode conversion efficiency to light, can also effectively reduce the thick end of electrode simultaneously, saving materials, reduce production cost.
IV. organic carrier;
Crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains organic carrier, and described organic carrier includes organic solvent, polymer, wetting dispersing agent, thixotropic agent and other function additive etc..Described organic carrier weight ratio in electrode conductive paste is 5~25.Being divided into 100 listed as parts by weight with described organic carrier assembly, wherein organic solvent accounts for 50~95 weight portions;Polymer accounts for 1~40 weight portion;Wetting dispersing agent accounts for 0.1~10 weight portion;Thixotropic agent and other function additive account for 1~20 weight portion.
In an exemplary case study on implementation, this organic solvent is selected from alcohol (such as terpineol, fourth card), alcohol ester (such as lauryl alcohol ester), at least one in the solvent of high boiling range in terpenes etc., its polymer is selected from least one in ethyl cellulose, polymethacrylates, alkyd resin etc.;Wetting dispersing agent is adapted to assist in inorganic particle dispersion in organic carrier, without particular/special requirement;Thixotropic agent, for increasing slurry thixotropy in printing process, to ensure electrode pattern clarity and good depth-width ratio, can be selected for the organic thixotropic agents such as castor oil hydrogenated derivant or polyamide wax;Other function additives can select to add as required, as added microwax etc. to reduce surface tension, adds the pliability to improve slurry such as DBP, and addition PVB etc. improves adhesive force.
V. electrocondution slurry preparation method
The invention provides a kind of technique simple, condition is easily-controllable, the crystal silicon solar batteries front electrode electrocondution slurry preparation method that production cost is low, comprises the steps:
Prepare described corrosion etching agent;Weighing the plumbous and oxide of tellurium and the oxide of relevant addition element and prepare corrosion etching agent, the method for preparation corrosion etching agent is as described above.
Prepare described glass dust;Weigh relevant oxide and prepare glass dust, preparing the method for glass dust as described above.
Prepare described organic carrier;Weigh relevant organic material and prepare organic carrier, preparing the method for organic carrier as described above.The formula of crystal silicon solar batteries front electrode electrocondution slurry described in claim 1 weighs described corrosion etching agent, glass dust, metal powder and organic carrier;
Described corrosion etching agent, glass dust, metal powder and organic carrier are mixed, grinds, obtain described crystal silicon solar batteries front electrode electrocondution slurry.
First, weigh metal powder, including metal powder and the silver-colored metal powder being coated with of non-silver cladding, secondly, weigh oxide and prepare glass dust, above-described corrosion etching agent, glass dust and metal powder are pre-mixed.Then, weigh Organic substance and prepare organic carrier.Finally, then the corrosion etching agent, glass dust and the metal powder that are pre-mixed being mixed with organic carrier, milled processed obtains electrode conductive paste.
Below, we are further discussed below case prepared by several electrode conductive paste.
In one embodiment, first the corrosion etching agent, glass dust and the metal powder that weigh being pre-mixed, then be mixed thing and mix with the organic carrier weighed, then, milled processed obtains described crystal silicon solar batteries front electrode electrocondution slurry.
In another embodiment, first the corrosion etching agent, glass dust and the organic carrier that weigh being pre-mixed, then add the metal powder weighed in the mixture, mix further, then, milled processed obtains described crystal silicon solar batteries front electrode electrocondution slurry.
In another embodiment, first the metal powder weighed and organic carrier being pre-mixed, then addition corrosion etching agent, glass dust mix further in the mixture, then, milled processed obtains described crystal silicon solar batteries front electrode electrocondution slurry.
In another embodiment, first the metal powder weighed and part organic carrier are pre-mixed, then corrosion etching agent, glass dust and part organic carrier are pre-mixed, then, be pre-mixed thing mixing again by two kinds, milled processed obtains described crystal silicon solar batteries front electrode electrocondution slurry.
Crystal silicon solar batteries front electrode electrocondution slurry of the present invention, containing corrosion etching agent and glass dust.Its corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 0.5~10%, and the part by weight of its corrosion etching agent and glass dust can be 5/95~95/5.Corrosion etching agent of the present invention is at least one crystalline compounds formed with oxygen in plumbous, tellurium and/or addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium, and its melting temperature is 250 DEG C~760 DEG C.Described corrosion etching agent is all crystalline compounds, and its performance and preparation method are as described above.Corrosion etching agent of the present invention includes following plumbous tellurium system crystalline compounds PbTe4O9、PbTeO3、PbTeO4、PbTe3O7、PbTe5O11、Pb2TeO4、Pb2Te3O7、Pb2Te3O8、Pb3TeO5、Pb3TeO6、Pb4Te1.5O7、Pb5TeO7、Pb5TeO7、PbTe2O5、Li2TeO3、Bi6B10O24、Na2B8O13、Bi4TeO8、Pb6Bi4O18、PbBi6Te10、Bi2TeO5、PbBi6TeO12、BiTe0.5Pb0.5SrNb2O9、Pb0.25SrBi1.5Te0.25Nb2O9、Pb3Te2Br2O6、Pb3TeBr2O4、Pb2CaTeO6、Pb2TeCoO6、PbTe2CuO6、PbTeCu3O7、Pb3Te2Fe2O12、Pb(Te0.33Fe0.67)O3、Pb2(Hf1.5Te0.5)O6.5、Pb2Te(Li0.5Al0.5)O6、Pb2Te(Li0.5Bi0.5)O6、Pb2TeLi0.5Fe0.5O6、PbTeLiFeO6、Pb2Te(Li0.5La0.5)O6、Pb2(Ti1.5Te0.5)O6.5、Pb2(Ti1.5Te0.5)O6.5、Pb2(Li0.5Sc0.5)TeO6、Pb2Li0.5Y0.5TeO6、Li0.5Pb2Yb0.5TeO6、Pb2MgTeO6、Pb11Si3O17、Ba(Fe0.5Mg0.5)PbTa0.5Te0.5O6、PbBaMgTeO6、Pb0.5BaNbTe2O9、BaTeO5、BaTe4O9、Pb2MgTeO6、Pb2Mg0.5Fe0.5(Ta0.5Te0.5)O6、Pb2MgSrTeO6、Pb2Mg(W0.9Te0.1)O6、Pb2Mg(W0.7Te0.3)O6、Pb2Mg(W0.5Te0.5)O6、Pb2Mg(W0.4Te0.6)O6、Pb2Mg(W0.4Te0.6)O6、PbMnTeO6、Pb(Mn0.5Te0.5)O3、Pb2MnTeO6、PbMn2Ni6Te3O18、Pb(Na0.4Te0.6)O3、Pb2(Na0.5Bi0.5)TeO6、Na0.5Pb2Fe0.5TeO6、Pb2(Na0.5La0.5)TeO6、Pb2Na0.5Sc0.5TeO6、Na0.5Pb2Yb0.5TeO6、Na0.5Pb2Y0.5TeO6、Pb4Te6Nb10O41、Pb3Ni4.5Te2.5O15、Pb2NiTeO6、PbSc0.5Ti0.25Te0.25O3、Pb2Sn1.5Te0.5O6.5、Pb2(Sn1.5Te0.5)O6.5、Pb2SrTeO6、Pb2ZnTeO6、Pb3Zn3TeAs2O14、Pb2(Zr1.5Te0.5)O6.5、PbTe5O11、Pb3(Te2O6)Cl2、Pb2ZnTeO6In at least one., its melting temperature is 250 DEG C~760 DEG C.Described corrosion etching agent is all crystalline compounds, and its performance and preparation method are as described above.
Glass dust of the present invention includes lead glass powder and lead-free glass powder.Lead glass powder is had to include Pb-Si-O, Pb-B-O and Pb-Te-O;Lead-free glass powder include Bi-Si-OBi-B-O, Bi-Te-O, P-Zn-Na-O, B-Al-Na-O, B-Zn-Ba-O and V-P-Ba-O.
In a case study on implementation, metal powder of the present invention is the metal powder of non-silver cladding, including the alloy of at least one metal in silver, gold, platinum, copper, ferrum, nickel, zinc, titanium, cobalt, chromium, manganese, palladium, rhodium or described metal.
In another one case study on implementation, metal powder of the present invention is any one in the copper of silver cladding, ferrum, nickel, aluminum, zinc, titanium, cobalt, chromium, manganese or its two or more mixture, and wherein, the thickness of described silver coating is 2~2000nm.The metal powder of described silver cladding is of a size of 0.1~5.0 μm.
In another one case study on implementation, metal powder of the present invention is the mixture of the metal powder that the metal powder that non-silver is coated with is coated with silver, and the part by weight of the metal powder of its non-silver cladding and the metal powder of silver-colored cladding is 95/5~5/95.
Crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains glass dust and corrosion etching agent, in use, when temperature reaches the fusing point of corrosion etching agent, corrosion etching agent is converted into liquid by solid, antireflection layer surface can be deposited on rapidly, fully react with it in the short period of time, the blockage problem of glass dust softening state can be solved by the sharp transition of its physical aspect generation solid-state Yu liquid, glass dust is then in soft state, and the discharge for organic carrier provides space.This mushy stage coordinates, it is not only able to effectively corrode and penetrate the antireflective insulating barrier in crystal silicon solar energy battery front, and organic carrier can be made to be easily drained, it also is able to effective moistening conductive metal powder simultaneously, urge into the combination between metal powder, make conductive metal powder and crystal silicon solar energy battery form good Ohmic contact, form the crystal silicon solar batteries front electrode that electric conductivity is excellent, make it finer and close, improve weld strength and bulk conductivity.
In order to make the technical problem to be solved in the present invention, technical scheme and beneficial effect clearly understand, below in conjunction with exemplary case study on implementation, the present invention is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, be not intended to limit the present invention.
In an exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Pb-Si-Al-B-O system glass dust and corrosion etching agent.Its described corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 2wt%, and the part by weight of its described corrosion etching agent and glass dust can be 3: 7.Corrosion etching agent of the present invention is one or more by a kind of of plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium etc. or the two or more crystalline compounds formed with oxygen, and its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is crystalline compounds, and its performance and preparation method are as described above.Described Pb-Si-Al-B-O system glass dust includes lower weight percent composition:
PbO65~85%
SiO210~20%
Al2O30.1~10%
B2O30.1~10%
Other oxides 0~5%,
Wherein, other oxides can be other compounds that the oxide of arbitrary middle metal such as Li, Na, K, Mg, Ca, Sr, Ba, Ti, Zr, Sc, Zn, Bi maybe can be decomposed into its oxide.
In another exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Bi-Si-B-Zn-O system glass dust and corrosion etching agent.Its described corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 5wt%, its described corrosion etching agent and the part by weight of glass dust can be 3:7. corrosion etching agent of the present invention is that one or more are by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, a kind of or the two or more crystalline compounds formed with oxygen of germanium etc., its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is all crystalline compounds, and its performance and preparation method are as described above.Described Bi-Si-B-Zn-O system glass dust includes lower weight percent composition:
Bi2O365~85%
SiO210~20%
B2O30.1~10%
ZnO0.1~10%
Other oxides 0~5%,
Wherein, other oxides can be other compounds that the oxide of any one metal such as Li, Na, K, Mg, Ca, Sr, Ba, Ti, Al, Zr, Sc, W, Co, Cu, Fe, Ni, Sn, Mn, Ag maybe can be decomposed into its oxide.
In another exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Zn-B-P-Na-O system glass dust and corrosion etching agent.Its described corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 8wt%, its described corrosion etching agent and the part by weight of glass dust can be 3:7. corrosion etching agent of the present invention is that one or more are by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, a kind of or the two or more crystalline compounds formed with oxygen of germanium etc., its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is all crystalline compounds, and its performance and preparation method are as described above.Described Zn-B-P-Na-O system glass dust includes lower weight percent composition:
B2O30.1~10%
ZnO30~50%
P2O530~50%
Na2O0.1~10%
Other oxides 0~5%,
Wherein, other oxides can be other compounds that the oxide of arbitrary middle metal such as Li, K, Mg, Ca, Sr, Ba, Ti, Al, Zr, Sc, Ni, Co, Cu, Fe, Sn, Mn, Ag, Bi, Ga maybe can be decomposed into its oxide.
In another exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Ba-B-Zn-O system glass dust and corrosion etching agent.Its corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 1.5wt%, its corrosion etching agent and the part by weight of glass dust can be 9:1. corrosion etching agent of the present invention is that one or more are by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, a kind of or the two or more crystalline compounds formed with oxygen of germanium etc., its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is crystalline compounds, and its performance and preparation method are as described above.Described Ba-B-Zn-O system glass dust includes lower weight percent composition:
BaO10~35%
B2O330~60%
ZnO25~35%
Other oxides 0~5%,
Wherein, other oxides can be other compounds that the oxide of arbitrary middle metal such as Li, Na, K, Mg, Ca, Sr, Ba, Ti, Zr, Sc, Zn, Co, Cu, Fe, Sn, Mn, Ag maybe can be decomposed into its oxide.
In another exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Pb-Te-Li-O system glass dust and corrosion etching agent.Its corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 3wt%, and the part by weight of its corrosion etching agent and glass dust can be 5:5.Corrosion etching agent of the present invention is one or more by a kind of of plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, germanium etc. or the two or more crystalline compounds formed with oxygen, and its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is crystalline compounds, and its performance and preparation method are as described above.Described Pb-Te-Li-O system glass dust includes lower weight percent composition:
PbO20~50%
TeO240~70%
Li2O0.1~10%
Other oxides 3~15%,
Wherein, other oxides can be other compounds that the oxide of arbitrary middle metal such as Na, K, Mg, Ca, Sr, Ba, Ti, Si, B, Al, Zr, Sc, Zn, Co, Cu, Fe, Sn, Mn, Ag maybe can be decomposed into its oxide.
In another exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Na-Al-B-O system glass dust and corrosion etching agent.Its corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 10wt%, its corrosion etching agent and the part by weight of glass dust can be 9:1. corrosion etching agent of the present invention is that one or more are by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, a kind of or the two or more crystalline compounds formed with oxygen of germanium etc., its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is all crystalline compounds, and its performance and preparation method are as described above.Described Na-Al-B-O system glass dust includes lower weight percent composition:
Na2O5~20%
Al2O35~40%
B2O335~75%
Other oxides 0~5%,
Wherein, other oxides can be other compounds that the oxide of arbitrary middle metal such as Li, K, Mg, Ca, Zn, Sr, Ba, Ti, Zr, Sc, Si, Ni, Co, Cu, Fe, Sn, Mn, Ag maybe can be decomposed into its oxide.
In another exemplary case study on implementation, crystal silicon solar batteries front electrode electrocondution slurry of the present invention contains Sb-V-Ba-P-O system glass dust and corrosion etching agent.Its corrosion etching agent and glass dust total amount weight ratio in electrode conductive paste are 5wt%, the part by weight of its corrosion etching agent and glass dust can be 8wt% for its described corrosion etching agent of 8:2. and glass dust total amount weight ratio in electrode conductive paste, its described corrosion etching agent can be 3 with the part by weight of glass dust: 7. corrosion etching agent of the present invention is that one or more are by plumbous and tellurium and addition element lithium, bismuth, boron, titanium, zinc, aluminum, silver, chromium, scandium, copper, niobium, vanadium, sodium, tantalum, strontium, calcium, cobalt, hafnium, lanthanum, yttrium, ytterbium, scandium, ferrum, silicon, barium, magnesium, manganese, tungsten, nickel, stannum, zinc, arsenic, zirconium, potassium, phosphorus, indium, gallium, a kind of or the two or more crystalline compounds formed with oxygen of germanium etc., its melting temperature is between 250 DEG C and 760 DEG C.Described corrosion etching agent is crystalline compounds, and its performance and preparation method are as described above.Described Sb-V-Ba-P-O system glass dust includes lower weight percent composition:
V2O545~60%
Sb2O35~25%
BaO5~25%
P2O515~30%
Other oxides 0~5%,
Wherein, other oxides can be other compounds that the oxide of arbitrary middle metal such as Li, Na, K, Mg, Ca, Si, Zn, Sr, Ti, Zr, Sc, Cr, Co, Cu, Fe, Sn, Mn, Ag maybe can be decomposed into its oxide.