CN103545013B - A kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell and preparation method thereof - Google Patents

A kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell and preparation method thereof Download PDF

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CN103545013B
CN103545013B CN201310322676.8A CN201310322676A CN103545013B CN 103545013 B CN103545013 B CN 103545013B CN 201310322676 A CN201310322676 A CN 201310322676A CN 103545013 B CN103545013 B CN 103545013B
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back surface
solar cell
surface field
silicon solar
aluminium paste
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CN103545013A (en
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刘细莲
丁冰冰
马进
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Guangzhou Ruxing Technology Development Co.,Ltd.
Wuxi ruxing Technology Development Co., Ltd
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GUANGZHOU RUXING TECHNOLOGY DEVELOPMENT Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • H01L31/1868Passivation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell, this slurry is made up of the raw material of following proportion by weight: the aluminium powder of 70-78 part, the inorganic bond of 0.05-3 part, the organic bond of 17-27 part, the additive of 1-5 part. The preparation method that the invention also discloses the above-mentioned local aluminum special aluminium paste of back surface field crystal-silicon solar cell. Compared to tradition aluminium paste, product of the present invention is specifically applied to local aluminum back surface field crystal-silicon solar cell, has good fluidity, Damage of Passive Film less is contacted with window, the advantage such as aluminum film dense uniform. The products application of the present invention average conversion efficiency >=20.0% of volume production on local aluminum back surface field single crystal silicon solar cell, after cell piece laminating packaging, tests through EVA tearing, records aluminum back surface field attachment pulling force >=10N.

Description

A kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell and preparation method thereof
Technical field
The present invention relates to a kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell, meanwhile, the preparation method that the invention still further relates to described slurry.
Background technology
Solar cell is a kind of device that solar radiation is directly changed into electric energy, and the important parameter weighing its performance is exactly conversion efficiency, namely exports the ratio of energy and input energy in unit are. Improve solar cell conversion efficiency mainly to carry out from two aspects: one is optics aspect, improves constantly the solar cell absorption to incident illumination by various means, to produce more photo-generated carrier; Another one is electricity aspect, reduces photo-generated carrier in cell body and the compound of surface as far as possible, reduces various resistance loss simultaneously, make more electric energy can export and arrive external loading.
Local aluminum aluminum back surface field (PassivatedEmitterandRearCell, be called for short PERC)) crystal-silicon solar cell is the one of high-efficiency battery. In early days, Blakers of University of New South Wales et al. has reported for work this type of battery that efficiency is 22.8%, and its back surface adopts the SiO of thermal oxide2Passivation, back surface electrode adopts point cantact form. The back side of local aluminum aluminum back surface field crystal-silicon solar cell is coated with passivating film, boring a hole typically via means such as laser ablations on passivating film or slot, (groove width is generally 30 ~ 50 ��m, spacing is about 1mm), aluminium paste is printed on passivating film, aluminium paste only contacts with silicon base in perforation or fluting place, and back of the body electric field is drawn for point or linear contact lay. So both maintain back surface field effect, decrease back metal contacts area simultaneously, the high recombination rate region making metal and interface greatly reduces, owing to the area of the dense doped region in the back side reduces (general dense district area only accounts for the 1-2% that the full back side is long-pending), it is greatly reduced the surface recombination at the back side. Although local aluminum aluminum back surface field adds series resistance, fill factor, curve factor FF also declines to some extent, but the open-circuit voltage Voc of cell piece and short-circuit current density Jsc all increases, and resultant effect still makes conversion efficiency improve 0.8-1.2%.
Based on above-mentioned advantage, local aluminum aluminum back surface field is increasingly subject to the attention of domestic and international cell piece producer. Along with the development of every process matched therewith equipment is with perfect, local aluminum back surface field crystal-silicon solar cell Commercialization Trends is apparent from. Conducting aluminum paste be it is also proposed higher requirement by the solar cell of local aluminum aluminum back surface field, and the corrosivity of conventional aluminium paste is too strong, the passivating film of battery surface can be caused serious destruction; And conventional aluminium paste can not fill the perforation on passivating film or fluting well, it is impossible to form good Ohmic contact with silicon base, namely contact poor with passivating film window. Therefore, the aluminium paste developing a kind of applicable local aluminum aluminum back surface field solar cell is very necessary.
Summary of the invention
It is an object of the invention to provide a kind of special aluminium paste suitable in local aluminum back surface field crystal-silicon solar cell, this new structure battery has higher photoelectric transformation efficiency.
Another object of the present invention is to the preparation method that a kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell is provided.
The local aluminum special aluminium paste of back surface field crystal-silicon solar cell provided by the invention, is made up of the raw material of following proportion by weight: the aluminium powder of 70-80 part, the inorganic bond of 0.05-3 part, the organic bond of 20-30 part, the additive of 1-5 part.
Preferably, described aluminium powder is class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m.
It is further preferable that described inorganic bond is made up of the raw material of following proportion by weight: SiO25-15 part, B2O35-20 part, Al2O31-6 part, Bi2O3Or PbO35-55 part, ZnO5-20 part, TiO21-3 part and ZrO21-3 part.
Described organic bond is made up of the raw material of following proportion by weight: ethyl cellulose 4-10 part, phenolic resin 0.5-3 part, diethylene glycol monobutyl ether 5-15 part, terpineol 35-45 part, alcohol ester 12 3-10 part, and butyl carbitol acetate 25-40 part forms.
Described additive is various commercial dispersants and/or levelling agent etc.
The preparation method of a kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell provided by the invention, comprises the following steps:
(1) preparation of organic bond: by composition organic bond raw material dissolve in reactor, obtain homogeneous, transparent with machine binding agent;
(2) preparation of inorganic bond: after the raw material mix homogeneously of composition inorganic bond, loads in porcelain crucible, dried in digital display air dry oven, put into melting in high temperature furnace, shrend post-drying, is then milled to less than 8 ��m, dries and obtains inorganic bond;
(3) preparation of aluminium paste: by described aluminium powder, inorganic bond, organic bond and additive mix homogeneously, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 15000-30000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
In above-mentioned preparation method, in described step (1), the solution temperature in reactor is 80-120 DEG C; In described step (2), the baking temperature in digital display air dry oven is 135 �� 10 DEG C, and drying time is 1-3h, and the smelting temperature in high temperature furnace is 900-1100 DEG C, and smelting time is 50-90 minute.
Compared with tradition aluminium paste, product of the present invention has the advantage that aluminium paste good fluidity, Damage of Passive Film is less and contact with passivating film window, contacts situation by what add that appropriate addn improves aluminium paste and window.The products application of the present invention volume production conversion efficiency >=20.0% on local aluminum back surface field single crystal silicon solar cell, after cell piece laminating packaging, tests through EVA tearing, records aluminum back surface field attachment pulling force >=10N.
Detailed description of the invention
Following example are used merely to explain the present invention, and protection scope of the present invention is not intended to be limited to following example. The those of ordinary skill of described technical field, according to above present disclosure and the taken scope of each parameter, all can realize the purpose of the present invention.
Embodiment 1
1) inorganic bond is prepared: take SiO by mass parts215 parts, B2O320 parts, Al2O36 parts, Bi2O335 parts, ZnO20 part, TiO23 parts and ZrO21 part, after above-mentioned raw materials mix homogeneously, load in porcelain crucible, in digital display air dry oven after 135 �� 10 DEG C of dry 2h, put in high temperature furnace, in 900 DEG C of meltings 70 minutes, shrend post-drying, be then milled to less than 8 ��m, dry and obtain inorganic bond;
2) organic bond is prepared: take ethyl cellulose 7.5 parts by mass parts, 2.5 parts of phenolic resin, diethylene glycol monobutyl ether 12 parts, terpineol 39 parts, alcohol ester 12 parts, butyl carbitol acetate 36 parts, by above-mentioned raw materials in reactor at 100 DEG C dissolve, obtain homogeneous, transparent with machine binding agent;
3) aluminium powder: class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m;
4) additive: various commercial dispersants, levelling agent etc.
Aluminium powder by mass parts 77 parts, the inorganic bond of 0.9 part, the organic bond of 20 parts, the additive mix homogeneously of 2.1 parts, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 18000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
Embodiment 2
1) inorganic bond is prepared: take SiO by mass parts215 parts, B2O35 parts, Al2O31 part, PbO65 part, ZnO10 part, TiO22 parts and ZrO22 parts, after above-mentioned raw materials mix homogeneously, load in porcelain crucible, in digital display air dry oven after 135 �� 10 DEG C of dry 2h, put in high temperature furnace, in 1000 DEG C of meltings 50 minutes, shrend post-drying, be then milled to less than 8 ��m, dry and obtain inorganic bond;
2) organic bond is prepared: take ethyl cellulose 10 parts by mass parts, 1 part of phenolic resin, diethylene glycol monobutyl ether 14 parts, terpineol 40 parts, alcohol ester 12 parts, butyl carbitol acetate 25 parts, by above-mentioned raw materials in reactor at 100 DEG C dissolve, obtain homogeneous, transparent with machine binding agent;
3) aluminium powder: class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m;
4) additive: various commercial dispersants, levelling agent etc.
Aluminium powder by mass parts 77 parts, the inorganic bond of 1 part, the organic bond of 17 parts, the additive mix homogeneously of 5 parts, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 21000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
Embodiment 3
1) inorganic bond is prepared: take SiO by mass parts25 parts, B2O315 parts, Al2O36 parts, Bi2O350 parts, ZnO20 part, TiO21 part and ZrO23 parts, after above-mentioned raw materials mix homogeneously, load in porcelain crucible, in digital display air dry oven after 135 �� 10 DEG C of dry 1.5h, put in high temperature furnace, in 1100 DEG C of meltings 80 minutes, shrend post-drying, is then milled to less than 8 ��m, dries and obtains inorganic bond;
2) organic bond is prepared: take ethyl cellulose 7 parts by mass parts, 1.5 parts of phenolic resin, diethylene glycol monobutyl ether 13 parts, terpineol 45 parts, alcohol ester 12 parts, butyl carbitol acetate 25 parts, by above-mentioned raw materials in reactor at 100 DEG C dissolve, obtain homogeneous, transparent with machine binding agent;
3) aluminium powder: class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m;
4) additive: various commercial dispersants, levelling agent etc.
Aluminium powder by mass parts 78 parts, the inorganic bond of 0.1 part, the organic bond of 18 parts, the additive mix homogeneously of 3.9 parts, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 24000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
Embodiment 4
1) inorganic bond is prepared: take SiO by mass parts210 parts, B2O320 parts, Al2O34 parts, PbO45 part, ZnO17 part, TiO23 parts and ZrO21 part, after above-mentioned raw materials mix homogeneously, load in porcelain crucible, in digital display air dry oven after 135 �� 10 DEG C of dry 3h, put in high temperature furnace, in 900 DEG C of meltings 70 minutes, shrend post-drying, be then milled to less than 8 ��m, dry and obtain inorganic bond;
2) organic bond is prepared: take ethyl cellulose 5 parts by mass parts, 0.5 part of phenolic resin, diethylene glycol monobutyl ether 10 parts, terpineol 35 parts, alcohol ester 12 parts, butyl carbitol acetate 40 parts, by above-mentioned raw materials in reactor at 100 DEG C dissolve, obtain homogeneous, transparent with machine binding agent;
3) aluminium powder: class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m;
4) additive: various commercial dispersants, levelling agent etc.
Aluminium powder by mass parts 73 parts, the inorganic bond of 3 parts, the organic bond of 23 parts, the additive mix homogeneously of 1 part, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 28000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
Embodiment 5
1) inorganic bond is prepared
SiO is taken by mass parts213 parts, B2O318 parts, Al2O33 parts, Bi2O356 parts, ZnO5 part, TiO22 parts and ZrO23 parts, after above-mentioned raw materials mix homogeneously, load in porcelain crucible, in digital display air dry oven after 135 �� 10 DEG C of dry 2h, put in high temperature furnace, in 1000 DEG C of meltings 50 minutes, shrend post-drying, be then milled to less than 8 ��m, dry and obtain inorganic bond;
2) organic bond is prepared: take ethyl cellulose 4 parts, 3 parts of phenolic resin, diethylene glycol monobutyl ether 8 parts by mass parts, terpineol 40 parts, alcohol ester 12 parts, butyl carbitol acetate 35 parts, by above-mentioned raw materials in reactor at 100 DEG C dissolve, obtain homogeneous, transparent with machine binding agent;
3) aluminium powder: class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m;
4) additive: various commercial dispersants, levelling agent etc.
Aluminium powder by mass parts 74 parts, the inorganic bond of 1.8 parts, the organic bond of 21 parts, the additive mix homogeneously of 3.2 parts, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 23000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
The local aluminum special aluminium paste of back surface field crystal-silicon solar cell obtained by above-described embodiment 1��5, by the technological process of production of local aluminum back surface field crystal-silicon solar cell, is printed on the monocrystalline silicon piece after making herbs into wool, diffusion, plated film.This aluminium paste good fluidity, it is possible to well fill the hole on passivating film or fluting, and form good Ohmic contact with silicon base. After tested, photoelectric transformation efficiency >=20.0% of cell piece, after battery laminated encapsulation, test through EVA tearing, record the attachment pulling force >=10N of aluminum back surface field.

Claims (6)

1. the local aluminum special aluminium paste of back surface field crystal-silicon solar cell, it is characterised in that: it is made up of the raw material of following proportion by weight: the aluminium powder of 70-80 part, the inorganic bond of 0.05-3 part, the organic bond of 20-30 part, the additive of 1-5 part; Wherein said inorganic bond is made up of the raw material of following proportion by weight: SiO25-15 part, B2O35-20 part, Al2O31-6 part, Bi2O3Or PbO35-65 part, ZnO5-20 part, TiO21-3 part and ZrO21-3 part; Described organic bond is made up of the raw material of following proportion by weight: ethyl cellulose 4-10 part, phenolic resin 0.5-3 part, diethylene glycol monobutyl ether 5-15 part, terpineol 35-45 part, alcohol ester 12 3-10 part, butyl carbitol acetate 25-40 part.
2. the local aluminum special aluminium paste of back surface field crystal-silicon solar cell according to claim 1, it is characterised in that: described aluminium powder is class ball aluminum powder, purity more than 99.90%, particle mean size 2.0-6.0 ��m.
3. the local aluminum special aluminium paste of back surface field crystal-silicon solar cell according to claim 1, it is characterised in that: described additive is various commercial dispersants and/or levelling agent.
4. a preparation method for the local aluminum special aluminium paste of back surface field crystal-silicon solar cell described in claim 1, comprises the following steps:
(1) preparation of organic bond: by composition organic bond raw material dissolve in reactor, obtain homogeneous, transparent with machine binding agent;
(2) preparation of inorganic bond: after the raw material mix homogeneously of composition inorganic bond, loads in porcelain crucible, dried in digital display air dry oven, put into melting in high temperature furnace, shrend post-drying, is then milled to less than 8 ��m, dries and obtains inorganic bond;
(3) by described aluminium powder, inorganic bond, organic bond and additive mix homogeneously, then three-roll grinder is used to be ground being dispersed to fineness < 20 ��m, viscosity 15000-30000mPa S, obtains sheet resistance < the special aluminium paste product of local aluminum back surface field crystal-silicon solar cell of 60m ��/.
5. the preparation method of the local aluminum special aluminium paste of back surface field crystal-silicon solar cell according to claim 4, it is characterised in that: in described step (1), the solution temperature in reactor is 80-120 DEG C.
6. the preparation method of the local aluminum special aluminium paste of back surface field crystal-silicon solar cell according to claim 4, it is characterized in that: in described step (2), the baking temperature in digital display air dry oven is 135 �� 10 DEG C, drying time is 1-3h, smelting temperature in high temperature furnace is 900-1100 DEG C, and smelting time is 50-90 minute.
CN201310322676.8A 2013-07-29 2013-07-29 A kind of local aluminum special aluminium paste of back surface field crystal-silicon solar cell and preparation method thereof Active CN103545013B (en)

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PCT/CN2013/086032 WO2015014032A1 (en) 2013-07-29 2013-10-28 Aluminium paste dedicated for local aluminium back surface field crystalline silicon solar cell and preparation method therefor

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CN102903421A (en) * 2012-08-22 2013-01-30 广州市儒兴科技开发有限公司 Crystalline silicon solar cell back side silver slurry with low silver content and preparation method thereof
CN103193391A (en) * 2013-04-16 2013-07-10 江苏太阳新材料科技有限公司 Lead-free glass powder for silver paste on back of crystalline silicon solar cell and preparation method thereof

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