CN103541143A - Anti-electromagnetic-radiation fabric made of nano-silver fibers and method for manufacturing anti-electromagnetic-radiation fabric - Google Patents
Anti-electromagnetic-radiation fabric made of nano-silver fibers and method for manufacturing anti-electromagnetic-radiation fabric Download PDFInfo
- Publication number
- CN103541143A CN103541143A CN201310480339.1A CN201310480339A CN103541143A CN 103541143 A CN103541143 A CN 103541143A CN 201310480339 A CN201310480339 A CN 201310480339A CN 103541143 A CN103541143 A CN 103541143A
- Authority
- CN
- China
- Prior art keywords
- grey cloth
- fabric
- electromagnetic
- sizing
- controlled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention discloses an anti-electromagnetic-radiation fabric made of nano-silver fibers and a method for manufacturing the anti-electromagnetic-radiation fabric, and belongs to the technical field of knitwear. The anti-electromagnetic-radiation fabric comprises, by mass, 60-80% of woolen yarn textures and 20-40% of bottom yarn textures. The woolen yarn textures are made of 75D-150D nano-silver fiber polyester yarns, and the bottom yarn textures are made of 50D-100D DTY (draw texturing yarn) polyester yarns. The anti-electromagnetic-radiation fabric and the method have the advantages that the woolen yarn textures are made of the 75D-150D nano-silver fiber polyester yarns, so that a perfect anti-electromagnetic-radiation effect and a perfect blocking effect for ultraviolet radiation with wavelengths of 290-400nm can be realized, and excellent laundering durability, deodorizing, sterilizing and antistatic effects can be realized; few process links are implemented in the method, and requirements on process factors are not harsh.
Description
Technical field
The invention belongs to knitted fabric and textile technical field, be specifically related to a kind of nano silver fibre anti-electromagnetic-radiation fabric, and relate to the preparation method of this fabric.
Background technology
Scientific and technological progress promotes on the one hand and is accelerating the process of human civilization and is that human lives, working and learning etc. bring great convenience, for example TV, refrigerator, air-conditioning, micro-wave oven, computer, mobile phone and automated office equipment can improve quality and the efficiency of people's life, work, study and communication ultimate attainmently, but the Electromagnetic Radiation on Environment that electronic electric equipment produces affects and has been undisputable fact to human injury.In view of this, anti-electromagnetic radiation is more and more paid attention to by people, and generally acknowledged anti-electromagnetic radiation measure is at present all kinds of clothes that dress has the fabric making of anti-electromagnetic radiation function.
Anti-electromagnetic-radiation fabric in prior art mainly contains following two classes: the one, and the fabric of being made by metal fibre and textile fabric blending, this fabric has good gas permeability, can wash and do not subtract and have no side effect to shielding electromagnetic waves effect and to human body, and shortcoming being if dry skin can produce prodding and itching feeling; The 2nd, coating class radiation-proof fabric, this fabric because gas permeability is poor, can not wash and fold, and easily cause cutaneous anaphylaxis, thereby by people, do not thought highly of.This two classes fabric can be seen in disclosed Chinese patent literature.For example: the anti-radiation knitted fabric of CN2931514Y(containing metal staple fibre), CN2903116Y(radiation-proof fabric), CN101135083A(can wear next to the skin the fabric with radiation proof function), CN101701395A(ripple type radiation protection fabric), CN102008142A(health-care metal fabric), CN102011261A(radiation-proof healthcare face fabric), CN102086559A(radiation-resisting whitening fabric), CN102090728A(radiation-proof fabric), CN102090740A(metal face fabric), CN101550627A(anti-radiation woven fabric and its production and use), CN103147209A(stainless steel fibre radiation-proof fabric and preparation method thereof), CN1078274C(radiation proof, radiation proof fire-retardant and radiation proof fire-resistant waterproof fabric and production method thereof) and CN1818175A(anti-radiation knitted fabric and production method) and CN102031621A(around knitting radiation-proof fabric), etc..
Along with the raising of people to nano silver fibre understanding, find that nano silver fibre anti-radiation face fabric has and can dissipate being harmful to the electro-magnetic wave absorption of human body and being converted into heat energy, can avoid secondary pollution.In addition, because nano silver fibre is rich in metal cation, thereby there is deodorization and sterilization and can help human epidermal microcirculation.Again, due to the function by containing anti-electromagnetic-radiation fabric that nano silver fibre makes and have antistatic, X-ray-preventing and ultraviolet radiation, thereby extremely people's favor.
In disclosed Chinese patent literature, can be seen in the TECHNICAL INFORMATION SOURCES of nano silver fibre radiation-proof fabric, " a kind of novel anti-radiation face fabric " typically recommended as application for a patent for invention publication No. CN103129035A, the fabric that this patent application scheme is recommended consists of top layer, intermediate layer, nexine and adhesive-layer, wherein: top layer is the BLENDED FABRIC layer of terylene, natural cotton and spandex; Intermediate layer is the mixture of 300 object micro activated carbon particles and 425 object Silver nanoparticles, and is sprayed on nexine after both are mixed; Nexine is that mass percent is the mixed fiber fabric of 75% natural cotton and the mass percent natural silk that is 25%; Adhesive-layer is heat curing-type viscose glue.By the deciphering to this patent application, this fabric is in fact the fabric of a kind of sandwich construction through being composited, and is not nano silver fibre anti-electromagnetic-radiation fabric category, thereby makes loaded down with trivial details and be difficult to meet industrial amplification production requirement.
In sum, in disclosed patent and non-patent literature up to now, being showed no all direct use nanofibers and textile fabric combines and the TECHNICAL INFORMATION SOURCES of the fabric that forms as DTY polyster fibre, the applicant has done actively and good try has formed technical scheme described below finally for this reason.
Summary of the invention
Top priority of the present invention is to provide a kind of and contributes to embody good anti-electromagnetic-radiation and intercept ultraviolet radiation effect, be conducive to embody desirable wash resistant effect, be of value to and embody excellent deodorization and sterilization effect and have the nano silver fibre anti-electromagnetic-radiation fabric of being convenient to embody good anti-static effect.
Another task of the present invention is to provide a kind of preparation method of nano silver fibre anti-electromagnetic-radiation fabric, and the method has comprehensive embodiment that process procedure is few, technical factor is not harsh and can ensure the technique effect of nano silver fibre anti-radiation face fabric.
For having embodied top priority of the present invention, technical scheme provided by the invention is; A kind of nano silver fibre anti-electromagnetic-radiation fabric, comprise staple tissue and bottom silk organization, it is 60-80% that described staple is organized in mass percent shared in fabric, described bottom silk organization shared mass percent in fabric is 20-40%, wherein: the nano silver fibre terylene thread that the raw material of described staple tissue is 75D to 150D, the DTY terylene thread that the raw material of described bottom silk organization is 50D to 100D.
For having embodied another task of the present invention, technical scheme provided by the invention is: a kind of preparation method of nano silver fibre anti-electromagnetic-radiation fabric, comprises the following steps:
A) raw material is selected, choosing the nano silver fibre terylene thread of 75D to 150D organizes as staple, choose the DTY terylene thread of 50D to 100D as bottom silk organization, wherein: it is 60-80% that described staple is organized in mass percent shared in fabric, and described bottom silk organization shared mass percent in fabric is 20-40%, obtain treating weaving raw material;
B) weave, will be by steps A) weaving raw material for the treatment of that obtains weaves for warp knitting machine, and control woven technological parameter, obtain grey cloth;
C) HEAT SETTING, by by step B) grey cloth that obtains introduces setting machine and carries out HEAT SETTING, control HEAT SETTING temperature, control time of HEAT SETTING, obtain treating plucking grey cloth;
D) front plucking, carding and cropping, will be by step C) the plucking grey cloth for the treatment of that obtains introduces napper plucking, and control the number of times of plucking and control the gait of march for the treatment of plucking grey cloth, after going out napper, enter combing machine for fur carding, and control the rotating speed of carding cylinder and the gait of march of control grey cloth of combing machine for fur, after going out combing machine for fur, enter shearing machine cropping, and control shearing machine cropping roller rotating speed and control the gait of march of grey cloth, until after the grey cloth of sizing;
E) sizing after, by by step D) obtain until after the grey cloth of sizing introduce after setting machine carry out after sizing, and the temperature and time of sizing after controlling, obtains rear sizing grey cloth;
F) dyeing or stamp, to by step e) the rear sizing piece dyeing finishing that obtains and roll softly after dyeing, obtain stained clot-h, or to by step e) the rear sizing grey cloth stamp that obtains and evaporating after stamp, obtain calico;
G) washing, by by step F) stained clot-h that obtains or calico introduce rinsing bowl and wash, and carries out soft treatment after washing, and soft treatment finishes with Water Extraction Machinery, to dewater afterwards, obtains treating setting cloth;
H) finished product sizing, will be by step G) setting cloth for the treatment of that obtains introduces setting machine and carries out finished product sizing, controls the setting temperature of finished product sizing and the time of finished product sizing, obtains nano silver fibre anti-electromagnetic-radiation fabric dyeing or stamp.
In a specific embodiment of the present invention, step B) warp knitting machine described in is KS type warp knitting machine; The woven technological parameter of described control refers to: GB1 take the needle mode: 1-0/6-7//, GB2 take the needle mode: 1-0/1-2//, GB3 mode: the 2-3/1-0 that takes the needle, grammes per square metre is 200-410g/m
2, fabric width is 1.5-2m, Mao Gaowei 0.5-3 ㎜.
The temperature of the control HEAT SETTING in another specific embodiment of the present invention, step C) is that the temperature of HEAT SETTING is controlled as 220-225 ℃, and the time of described control HEAT SETTING is that the time of HEAT SETTING is controlled as 48-52s.
In another specific embodiment of the present invention, step D) the control plucking number of times described in is that the number of times of plucking is controlled is 3 times or 4 times; Described control treats that the gait of march of plucking grey cloth is that the gait of march for the treatment of plucking grey cloth is controlled as 6-15m/min; The rotating speed of the carding cylinder of described control combing machine for fur is that the rotating speed of carding cylinder is controlled as 70-90r/min, and the gait of march of described control grey cloth is that the gait of march of grey cloth is controlled as 6-15m/min; The gait of march of the speed of the cropping roller of described control shearing machine and control grey cloth is that the rotating speed of cropping roller is controlled as 700-800r/min, and the gait of march of grey cloth is controlled as 6-15m/min.
In another specific embodiment of the present invention, step e) temperature and time that the control described in is shaped is afterwards that the temperature and time of rear sizing is controlled respectively as 218-225 ℃ and 30-40s.
Of the present invention, also have in a specific embodiment, step F) described in, the technological parameter of dyeing is: the heating rate with 1-1.5 ℃/min is warming up to 130 ℃ by the dye bath temperature of dye vat from normal temperature, and at 130 ℃, be incubated 30-40min, the rate of temperature fall with 2-4 ℃/min after insulation finishes is cooled to 80 ℃; The technological parameter of described stamp is: the rotating speed of printing roller is controlled as 20-30r/min, and cloth speed is controlled as 10-15m/min, and the temperature of printing roller is controlled as 130-150 ℃.
More of the present invention and in a specific embodiment, step F) described in to roll soft be that in groove, to add fabric weight percentage be the leavening agent of 2-3%, the smooth agent of the softener of 3-4% and 1-2%, and successively according to carding, hair down with roll soft along the order of hair; Described evaporating for adopting saturated vapour to evaporate, evaporating temperature is 120-150 ℃, and the time of evaporating is 30-40min, and the pressure of saturated vapor is 0.18-1.24MPa.
In of the present invention and then a specific embodiment, the washing time of the washing step G) is 10-30min, washing temperature is 75-85 ℃, and in rinsing bowl, dropping into fabric weight percentage is that the soda ash of 0.8-1.2% is, the sodium hydrosulfite of the glacial acetic acid of 0.02-0.04% and 2-4%, after washing finishes to add in rinsing bowl fabric weight percentage be the softener of 3-4%, the leavening agent of the smooth agent of 1-3% and 0.9-1.1% carries out soft treatment to fabric, the time of soft treatment is 10-20min; The time that described Water Extraction Machinery dewaters is 10-20min, and the rotating speed of Water Extraction Machinery is 800-1000r/min.
The temperature of the control finished product sizing in again of the present invention and then a specific embodiment, step H) and the time of finished product sizing are that the temperature and time of finished product sizing is controlled respectively as 175-180 ℃ and 30-40s.
Technical scheme provided by the invention is owing to having selected the nano silver fibre terylene thread of 75D to 150D to organize as staple, thereby not only there is desirable anti-electromagnetic-radiation effect and the barriering effect of the ultraviolet radiation that is 290-400nm to wavelength, and there is excellent wash resistant, deodorizing sterilizing and anti-static effect; The preparation method who provides has the strong point that process procedure is few and technical factor is not harsh.
The specific embodiment
Embodiment 1:
A) raw material is selected, choosing specification and be the nano silver fibre terylene thread of 75D organizes as staple, choose specification and be the DTY terylene thread of 50D as bottom silk organization, wherein: it is 60% that staple is organized in mass percent shared in fabric, and bottom silk organization shared mass percent in fabric is 40%, obtain treating weaving raw material, in the present embodiment, preferably to use the trade mark by the production and sales of Chinese Shanghai ring paddy new material development in science and technology Co., Ltd be HG-FA nano silver fibre to the nano silver fibre terylene thread of aforesaid 75D;
B) weave, will be by steps A) obtain treat that weaving raw material is put to KS type warp knitting machine and weaves, woven technological parameter is: GB1 take the needle mode: 1-0/6-7//, GB2 take the needle mode: 1-0/1-2//, GB3 mode: the 2-3/1-0 that takes the needle, obtaining grammes per square metre is 350g/m
2, fabric width is 2m, the grey cloth of Mao Gaowei 3 ㎜;
C) HEAT SETTING, by by step B) grey cloth that obtains introduces setting machine and carries out HEAT SETTING, and the temperature of HEAT SETTING is 220 ℃, and the time of HEAT SETTING is 52s, obtains treating plucking grey cloth;
D) front plucking, carding and cropping, will be by step C) the plucking grey cloth for the treatment of that obtains introduces napper plucking, plucking number of times is 3 times, the gait of march for the treatment of plucking grey cloth is 15m/min, after going out napper, enter combing machine for fur carding, the rotating speed of the carding cylinder of combing machine for fur is controlled as 80r/min, the gait of march of grey cloth is controlled as 15m/min, after going out combing machine for fur, enter shearing machine cropping, the speed (rotating speed) of the cropping roller of shearing machine is controlled as 750r/min, grey cloth gait of march is controlled as 15m/min, until after the grey cloth of sizing;
E) sizing after, by by step D) obtain until after the grey cloth of sizing introduce after setting machine carry out after sizing, it is 218 ℃ that the temperature of rear sizing is controlled, the time is controlled as 40s, obtains rear sizing grey cloth;
F) dyeing, to by step e) the rear sizing grey cloth that obtains introduces in the dye bath of dye vat and dyes, after dyeing, roll soft, obtain stained clot-h, wherein: the technological parameter of dyeing is: the heating rate with 1 ℃/min is raised to 130 ℃ by the dye bath temperature of dye vat, and keep 40min at 130 ℃, at 130 ℃, maintain 40min, rate of temperature fall with 3 ℃/min after insulation finishes is cooled to 80 ℃, described in this step to roll soft be that in the groove of padding machine, to add fabric weight percentage be 2% leavening agent, 3.5% softener (being soft finishing agent) and 2% smooth agent, and successively according to carding, the order of hair down and suitable hair is rolled soft,
G) washing, by by step F) stained clot-h that obtains introduces rinsing bowl and washes 30min, it is 75 ℃ that water temperature in rinsing bowl is controlled, and in rinsing bowl, drop into that to have fabric weight percentage be 1% soda ash, 0.02% glacial acetic acid and 3% sodium hydrosulfite, after washing finishes, to adding fabric weight percentage in rinsing bowl, be 4% softener, 1% smooth agent and 0.9% leavening agent carry out soft treatment to fabric, the soft treatment time is 10min, after finishing, soft treatment dewaters with Water Extraction Machinery (centrifugal drier), the rotating speed of Water Extraction Machinery is 1000r/min, dewatering time is 10min, obtain treating setting cloth,
H) finished product sizing, will be by step G) setting cloth for the treatment of that obtains introduces setting machine and carries out finished product sizing, and it is 175 ℃ that the temperature of finished product sizing is controlled, and the time is controlled as 40s, and obtaining grammes per square metre is 350g/m
2, fabric width is the nano silver fibre anti-electromagnetic-radiation fabric of the dyeing of 2m and Mao Gaowei 3 ㎜.
Embodiment 2:
A) raw material is selected, choosing specification and be the nano silver fibre terylene thread of 150D organizes as staple, choose specification and be the DTY terylene thread of 100D as bottom silk organization, wherein: it is 80% that staple is organized in mass percent shared in fabric, and bottom silk organization shared mass percent in fabric is 20%, obtain treating weaving raw material;
B) weave, will be by steps A) obtain treat that weaving raw material is put to KS type warp knitting machine and weaves, obtaining grammes per square metre is 200g/m
2, fabric width is 1.5m, the grey cloth of Mao Gaowei 0.5 ㎜;
C) HEAT SETTING, by by step B) grey cloth that obtains introduces setting machine and carries out HEAT SETTING, and the temperature of HEAT SETTING is 225 ℃, and the time of HEAT SETTING is 48s, obtains treating plucking grey cloth;
D) front plucking, carding and cropping, will be by step C) the plucking grey cloth for the treatment of that obtains introduces napper plucking, plucking number of times is 4 times, the gait of march for the treatment of plucking grey cloth is 10m/min, after going out napper, enter combing machine for fur carding, the rotating speed of the carding cylinder of combing machine for fur is controlled as 70r/min, the gait of march of grey cloth is controlled as 10m/min, after going out combing machine for fur, enter shearing machine cropping, the speed (rotating speed) of the cropping roller of shearing machine is controlled as 800r/min, grey cloth gait of march is controlled as 10m/min, until after the grey cloth of sizing;
E) sizing after, by by step D) obtain until after the grey cloth of sizing introduce after setting machine carry out after sizing, it is 225 ℃ that the temperature of rear sizing is controlled, the time is controlled as 30s, obtains rear sizing grey cloth;
F) dyeing, to by step e) the rear sizing grey cloth that obtains introduces in the dye bath of dye vat and dyes, after dyeing, roll soft, obtain stained clot-h, wherein: the technological parameter of dyeing is: the heating rate with 1.5 ℃/min is raised to 130 ℃ by the dye bath temperature of dye vat, and keep 30min at 130 ℃, at 130 ℃, maintain 30min, rate of temperature fall with 2 ℃/min after insulation finishes is cooled to 80 ℃, described in this step to roll soft be that in the groove of padding machine, to add fabric weight percentage be 3% leavening agent, 3% softener (being soft finishing agent) and 1% smooth agent, and successively according to carding, the order of hair down and suitable hair is rolled soft,
G) washing, by by step F) stained clot-h that obtains introduces rinsing bowl and washes 10min, it is 85 ℃ that water temperature in rinsing bowl is controlled, and in rinsing bowl, drop into that to have fabric weight percentage be 0.8% soda ash, 0.04% glacial acetic acid and 4% sodium hydrosulfite, after washing finishes, to adding fabric weight percentage in rinsing bowl, be 3% softener, 3% smooth agent and 1% leavening agent carry out soft treatment to fabric, the soft treatment time is 20min, after finishing, soft treatment dewaters with Water Extraction Machinery (centrifugal drier), the rotating speed of Water Extraction Machinery is 900r/min, dewatering time is 15min, obtain treating setting cloth,
H) finished product sizing, will be by step G) setting cloth for the treatment of that obtains introduces setting machine and carries out finished product sizing, and it is 180 ℃ that the temperature of finished product sizing is controlled, and the time is controlled as 30s, and obtaining grammes per square metre is 200g/m
2, fabric width is the nano silver fibre anti-electromagnetic-radiation fabric of the dyeing of 1.5m and Mao Gaowei 0.5 ㎜.The content not relating in the present embodiment is all with the description to embodiment 1.
Embodiment 3:
A) raw material is selected, choosing specification and be the nano silver fibre terylene thread of 100D organizes as staple, choose specification and be the DTY terylene thread of 75D as bottom silk organization, wherein: it is 70% that staple is organized in mass percent shared in fabric, and bottom silk organization shared mass percent in fabric is 30%, obtain treating weaving raw material;
B) weave, will be by steps A) obtain treat that weaving raw material is put to KS type warp knitting machine and weaves, obtaining grammes per square metre is 410g/m
2, fabric width is 1.8m, the grey cloth of Mao Gaowei 2 ㎜;
C) HEAT SETTING, by by step B) grey cloth that obtains introduces setting machine and carries out HEAT SETTING, and the temperature of HEAT SETTING is 222 ℃, and the time of HEAT SETTING is 50s, obtains treating plucking grey cloth;
D) front plucking, carding and cropping, will be by step C) the plucking grey cloth for the treatment of that obtains introduces napper plucking, plucking number of times is 4 times, the gait of march for the treatment of plucking grey cloth is 6m/min, after going out napper, enter combing machine for fur carding, the rotating speed of the carding cylinder of combing machine for fur is controlled as 90r/min, the gait of march of grey cloth is controlled as 6m/min, after going out combing machine for fur, enter shearing machine cropping, the speed (rotating speed) of the cropping roller of shearing machine is controlled as 700r/min, grey cloth gait of march is controlled as 6m/min, until after the grey cloth of sizing;
E) sizing after, by by step D) obtain until after the grey cloth of sizing introduce after setting machine carry out after sizing, it is 222 ℃ that the temperature of rear sizing is controlled, the time is controlled as 35s, obtains rear sizing grey cloth;
F) stamp, will be by step e) the rear sizing grey cloth that obtains introduces Printing-Machine ', and evaporate after stamp, obtain calico, wherein: the technological parameter of stamp is: the rotating speed of printing roller is controlled as 20r/min, cloth speed is controlled as 10m/min, it is 150 ℃ that the temperature of printing roller is controlled, described temperature of evaporating is 150 ℃, and the time of evaporating is 30min, and the pressure of saturated vapor is 0.18MPa;
G) washing, by by step F) calico that obtains introduces rinsing bowl and washes 20min, it is 80 ℃ that water temperature in rinsing bowl is controlled, and in rinsing bowl, drop into that to have fabric weight percentage be 1.2% soda ash, 0.03% glacial acetic acid and 2% sodium hydrosulfite, after washing finishes, to adding fabric weight percentage in rinsing bowl, be 3.5% softener, 2% smooth agent and 1.1% leavening agent carry out soft treatment to fabric, the soft treatment time is 15min, after finishing, soft treatment dewaters with Water Extraction Machinery (centrifugal drier), the rotating speed of Water Extraction Machinery is 900r/min, dewatering time is 20min, obtain treating setting cloth,
H) finished product sizing, will be by step G) setting cloth for the treatment of that obtains introduces setting machine and carries out finished product sizing, and it is 178 ℃ that the temperature of finished product sizing is controlled, and the time is controlled as 35s, and obtaining grammes per square metre is 410g/m
2, fabric width is the nano silver fibre anti-electromagnetic-radiation fabric of the stamp of 1.8m and Mao Gaowei 2 ㎜.The content not relating in the present embodiment is all with the description to embodiment 1.
Embodiment 4:
A) raw material is selected, choosing specification and be the nano silver fibre terylene thread of 100D organizes as staple, choose specification and be the DTY terylene thread of 100D as bottom silk organization, wherein: it is 75% that staple is organized in mass percent shared in fabric, and bottom silk organization shared mass percent in fabric is 25%, obtain treating weaving raw material;
B) weave, will be by steps A) obtain treat that weaving raw material is put to KS type warp knitting machine and weaves, obtaining grammes per square metre is 250g/m
2, fabric width is 2m, the grey cloth of Mao Gaowei 1.5 ㎜;
C) HEAT SETTING, by by step B) grey cloth that obtains introduces setting machine and carries out HEAT SETTING, and the temperature of HEAT SETTING is 224 ℃, and the time of HEAT SETTING is 51s, obtains treating plucking grey cloth;
D) front plucking, carding and cropping, will be by step C) the plucking grey cloth for the treatment of that obtains introduces napper plucking, plucking number of times is 3 times, the gait of march for the treatment of plucking grey cloth is 8m/min, after going out napper, enter combing machine for fur carding, the rotating speed of the carding cylinder of combing machine for fur is controlled as 75r/min, the gait of march of grey cloth is controlled as 8m/min, after going out combing machine for fur, enter shearing machine cropping, the speed (rotating speed) of the cropping roller of shearing machine is controlled as 780r/min, grey cloth gait of march is controlled as 8m/min, until after the grey cloth of sizing;
E) sizing after, by by step D) obtain until after the grey cloth of sizing introduce after setting machine carry out after sizing, it is 220 ℃ that the temperature of rear sizing is controlled, the time is controlled as 36s, obtains rear sizing grey cloth;
F) stamp, will be by step e) the rear sizing grey cloth that obtains introduces Printing-Machine ', and evaporate after stamp, obtain calico, the process parameter control of stamp is: the rotating speed of printing roller is 30r/min, and cloth speed is controlled as 15m/min, it is 130 ℃ that the temperature of printing roller is controlled, described temperature of evaporating is 120 ℃, and the time of evaporating is 40min, and the pressure of saturated vapor is 1.24MPa;
G) washing, by by step F) calico that obtains introduces rinsing bowl and washes 25min, it is 82 ℃ that water temperature in rinsing bowl is controlled, and in rinsing bowl, drop into that to have fabric weight percentage be 0.9% soda ash, 0.035% glacial acetic acid and 3.5% sodium hydrosulfite, after washing finishes, to adding fabric weight percentage in rinsing bowl, be 4% softener, 2.5% smooth agent and 0.95% leavening agent carry out soft treatment to fabric, the soft treatment time is 18min, after finishing, soft treatment dewaters with Water Extraction Machinery (centrifugal drier), the rotating speed of Water Extraction Machinery is 950r/min, dewatering time is 18min, obtain treating setting cloth,
H) finished product sizing, will be by step G) setting cloth for the treatment of that obtains introduces setting machine and carries out finished product sizing, and it is 176 ℃ that the temperature of finished product sizing is controlled, and the time is controlled as 32s, and obtaining grammes per square metre is 250g/m
2, fabric width is the nano silver fibre anti-electromagnetic-radiation fabric of the stamp of 2m and Mao Gaowei 1.5 ㎜.
Claims (10)
1. a nano silver fibre anti-electromagnetic-radiation fabric, it is characterized in that comprising staple tissue and bottom silk organization, it is 60-80% that described staple is organized in mass percent shared in fabric, described bottom silk organization shared mass percent in fabric is 20-40%, wherein: the nano silver fibre terylene thread that the raw material of described staple tissue is 75D to 150D, the DTY terylene thread that the raw material of described bottom silk organization is 50D to 100D.
2. a preparation method for nano silver fibre anti-electromagnetic-radiation fabric, is characterized in that comprising the following steps:
A) raw material is selected, choosing the nano silver fibre terylene thread of 75D to 150D organizes as staple, choose the DTY terylene thread of 50D to 100D as bottom silk organization, wherein: it is 60-80% that described staple is organized in mass percent shared in fabric, and described bottom silk organization shared mass percent in fabric is 20-40%, obtain treating weaving raw material;
B) weave, will be by steps A) weaving raw material for the treatment of that obtains weaves for warp knitting machine, and control woven technological parameter, obtain grey cloth;
C) HEAT SETTING, by by step B) grey cloth that obtains introduces setting machine and carries out HEAT SETTING, control HEAT SETTING temperature, control time of HEAT SETTING, obtain treating plucking grey cloth;
D) front plucking, carding and cropping, will be by step C) the plucking grey cloth for the treatment of that obtains introduces napper plucking, and control the number of times of plucking and control the gait of march for the treatment of plucking grey cloth, after going out napper, enter combing machine for fur carding, and control the rotating speed of carding cylinder and the gait of march of control grey cloth of combing machine for fur, after going out combing machine for fur, enter shearing machine cropping, and control shearing machine cropping roller rotating speed and control the gait of march of grey cloth, until after the grey cloth of sizing;
E) sizing after, by by step D) obtain until after the grey cloth of sizing introduce after setting machine carry out after sizing, and the temperature and time of sizing after controlling, obtains rear sizing grey cloth;
F) dyeing or stamp, to by step e) the rear sizing piece dyeing finishing that obtains and roll softly after dyeing, obtain stained clot-h, or to by step e) the rear sizing grey cloth stamp that obtains and evaporating after stamp, obtain calico;
G) washing, by by step F) stained clot-h that obtains or calico introduce rinsing bowl and wash, and carries out soft treatment after washing, and soft treatment finishes with Water Extraction Machinery, to dewater afterwards, obtains treating setting cloth;
H) finished product sizing, will be by step G) setting cloth for the treatment of that obtains introduces setting machine and carries out finished product sizing, controls the setting temperature of finished product sizing and the time of finished product sizing, obtains nano silver fibre anti-electromagnetic-radiation fabric dyeing or stamp.
3. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, is characterized in that step B) described in warp knitting machine be KS type warp knitting machine; The woven technological parameter of described control refers to: GB1 take the needle mode: 1-0/6-7//, GB2 take the needle mode: 1-0/1-2//, GB3 mode: the 2-3/1-0 that takes the needle, grammes per square metre is 200-410g/ ㎡, fabric width is 1.5-2m, Mao Gaowei 0.5-3 ㎜.
4. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, it is characterized in that step C) described in the temperature of control HEAT SETTING be that the temperature of HEAT SETTING is controlled as 220-225 ℃, the time of described control HEAT SETTING is that the time of HEAT SETTING is controlled as 48-52s.
5. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, is characterized in that step D) described in control plucking number of times be that the number of times of plucking is controlled is 3 times or 4 times; Described control treats that the gait of march of plucking grey cloth is that the gait of march for the treatment of plucking grey cloth is controlled as 6-15m/min; The rotating speed of the carding cylinder of described control combing machine for fur is that the rotating speed of carding cylinder is controlled as 70-90r/min, and the gait of march of described control grey cloth is that the gait of march of grey cloth is controlled as 6-15m/min; The gait of march of the speed of the cropping roller of described control shearing machine and control grey cloth is that the rotating speed of cropping roller is controlled as 700-800r/min, and the gait of march of grey cloth is controlled as 6-15m/min.
6. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, is characterized in that step e) described in the control temperature and time of shaping be afterwards that the temperature and time of rear sizing is controlled respectively as 218-225 ℃ and 30-40s.
7. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, it is characterized in that step F) described in dyeing technological parameter be: the heating rate with 1-1.5 ℃/min is warming up to 130 ℃ by the dye bath temperature of dye vat from normal temperature, and at 130 ℃, be incubated 30-40min, the rate of temperature fall with 2-4 ℃/min after insulation finishes is cooled to 80 ℃; The technological parameter of described stamp is: the rotating speed of printing roller is controlled as 20-30r/min, and cloth speed is controlled as 10-15m/min, and the temperature of printing roller is controlled as 130-150 ℃.
8. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, it is characterized in that step F) described in to roll soft be that in groove, to add fabric weight percentage be the leavening agent of 2-3%, the smooth agent of the softener of 3-4% and 1-2%, and successively according to carding, hair down with roll soft along the order of hair; Described evaporating for adopting saturated vapour to evaporate, evaporating temperature is 120-150 ℃, and the time of evaporating is 30-40min, and the pressure of saturated vapor is 0.18-1.24MPa.
9. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, it is characterized in that step G) described in the washing time of washing be 10-30min, washing temperature is 75-85 ℃, and in rinsing bowl, dropping into fabric weight percentage is that the soda ash of 0.8-1.2% is, the sodium hydrosulfite of the glacial acetic acid of 0.02-0.04% and 2-4%, after washing finishes to add in rinsing bowl fabric weight percentage be the softener of 3-4%, the leavening agent of the smooth agent of 1-3% and 0.9-1.1% carries out soft treatment to fabric, the time of soft treatment is 10-20min; The time that described Water Extraction Machinery dewaters is 10-20min, and the rotating speed of Water Extraction Machinery is 800-1000r/min.
10. the preparation method of nano silver fibre anti-electromagnetic-radiation fabric according to claim 2, is characterized in that step H) described in the temperature of control finished product sizing and the time of finished product sizing be that the temperature and time of finished product sizing is controlled respectively as 175-180 ℃ and 30-40s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310480339.1A CN103541143A (en) | 2013-10-15 | 2013-10-15 | Anti-electromagnetic-radiation fabric made of nano-silver fibers and method for manufacturing anti-electromagnetic-radiation fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310480339.1A CN103541143A (en) | 2013-10-15 | 2013-10-15 | Anti-electromagnetic-radiation fabric made of nano-silver fibers and method for manufacturing anti-electromagnetic-radiation fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103541143A true CN103541143A (en) | 2014-01-29 |
Family
ID=49964971
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310480339.1A Pending CN103541143A (en) | 2013-10-15 | 2013-10-15 | Anti-electromagnetic-radiation fabric made of nano-silver fibers and method for manufacturing anti-electromagnetic-radiation fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103541143A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103835061A (en) * | 2014-03-03 | 2014-06-04 | 常熟市欣鑫经纬编有限公司 | Metal fiber down fabric and preparation method thereof |
| CN109594189A (en) * | 2018-12-17 | 2019-04-09 | 桐乡盛利得纺织有限公司 | A kind of woven dacron production technology with radiation protection ability |
| CN109778418A (en) * | 2019-02-28 | 2019-05-21 | 海安启弘纺织科技有限公司 | A kind of preparation method and products thereof with antistatic water-proof function warp knitting nap class fabric |
| CN112626667A (en) * | 2020-12-28 | 2021-04-09 | 江苏全球康功能纺织品有限公司 | Method for manufacturing nano-silver anti-electromagnetic radiation functional fabric |
| CN114045604A (en) * | 2021-11-24 | 2022-02-15 | 广州市凯权服饰有限公司 | Environment-friendly cotton-feeling fabric |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1413660A1 (en) * | 2002-10-22 | 2004-04-28 | Rolf Schumacher | Knitwear |
| EP1586684A1 (en) * | 2004-04-13 | 2005-10-19 | Malden Mills Industries, Inc. | Knit fabrics with face-to-back differentiation |
| EP1690967A1 (en) * | 2005-02-12 | 2006-08-16 | Nordenia Deutschland Gronau GmbH | Composite element for a contact fastener, in particular for a nappy closure, and method of making same |
| DE102006038611A1 (en) * | 2006-08-17 | 2008-02-21 | Müller Textil GmbH | Spacer fabric, for use in car seats, comprises two knitted layers with intermediate layer of spacer fibers which connect them, at least one knitted layer having conductors embedded in it which have corrosion-resistant metallic surface |
| CN101760896A (en) * | 2008-12-23 | 2010-06-30 | 上海唯乐纺织品有限公司 | Terylene super fine denier double-faced short floss textile and production method thereof |
| CN101876121A (en) * | 2009-11-20 | 2010-11-03 | 常熟市欣鑫经纬编有限公司 | Processing method of warp knitting plush fabrics with burning out printing terylens |
| CN201660737U (en) * | 2010-02-05 | 2010-12-01 | 洪桂焕 | Antibacterial and anti-static fabric |
| CN202072865U (en) * | 2011-03-24 | 2011-12-14 | 吴水明 | Light and soft nano silver-fiber radiation-resistant fabric |
| CN202968940U (en) * | 2012-10-11 | 2013-06-05 | 盐城德威尔装饰绒有限公司 | Intelligent temperature-adjusting Raschel blanket |
-
2013
- 2013-10-15 CN CN201310480339.1A patent/CN103541143A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1413660A1 (en) * | 2002-10-22 | 2004-04-28 | Rolf Schumacher | Knitwear |
| EP1586684A1 (en) * | 2004-04-13 | 2005-10-19 | Malden Mills Industries, Inc. | Knit fabrics with face-to-back differentiation |
| EP1690967A1 (en) * | 2005-02-12 | 2006-08-16 | Nordenia Deutschland Gronau GmbH | Composite element for a contact fastener, in particular for a nappy closure, and method of making same |
| DE102006038611A1 (en) * | 2006-08-17 | 2008-02-21 | Müller Textil GmbH | Spacer fabric, for use in car seats, comprises two knitted layers with intermediate layer of spacer fibers which connect them, at least one knitted layer having conductors embedded in it which have corrosion-resistant metallic surface |
| CN101760896A (en) * | 2008-12-23 | 2010-06-30 | 上海唯乐纺织品有限公司 | Terylene super fine denier double-faced short floss textile and production method thereof |
| CN101876121A (en) * | 2009-11-20 | 2010-11-03 | 常熟市欣鑫经纬编有限公司 | Processing method of warp knitting plush fabrics with burning out printing terylens |
| CN201660737U (en) * | 2010-02-05 | 2010-12-01 | 洪桂焕 | Antibacterial and anti-static fabric |
| CN202072865U (en) * | 2011-03-24 | 2011-12-14 | 吴水明 | Light and soft nano silver-fiber radiation-resistant fabric |
| CN202968940U (en) * | 2012-10-11 | 2013-06-05 | 盐城德威尔装饰绒有限公司 | Intelligent temperature-adjusting Raschel blanket |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103835061A (en) * | 2014-03-03 | 2014-06-04 | 常熟市欣鑫经纬编有限公司 | Metal fiber down fabric and preparation method thereof |
| CN103835061B (en) * | 2014-03-03 | 2015-12-02 | 常熟市欣鑫经纬编有限公司 | A kind of metal fiber velvet fabric and preparation method thereof |
| CN109594189A (en) * | 2018-12-17 | 2019-04-09 | 桐乡盛利得纺织有限公司 | A kind of woven dacron production technology with radiation protection ability |
| CN109778418A (en) * | 2019-02-28 | 2019-05-21 | 海安启弘纺织科技有限公司 | A kind of preparation method and products thereof with antistatic water-proof function warp knitting nap class fabric |
| CN112626667A (en) * | 2020-12-28 | 2021-04-09 | 江苏全球康功能纺织品有限公司 | Method for manufacturing nano-silver anti-electromagnetic radiation functional fabric |
| CN114045604A (en) * | 2021-11-24 | 2022-02-15 | 广州市凯权服饰有限公司 | Environment-friendly cotton-feeling fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR102546648B1 (en) | Knitted fabric and its manufacturing method, used device, and manufactured clothing | |
| CN103541143A (en) | Anti-electromagnetic-radiation fabric made of nano-silver fibers and method for manufacturing anti-electromagnetic-radiation fabric | |
| CN108773132B (en) | Warm-keeping suede composite fabric and processing technology thereof | |
| CN106835463A (en) | One kind is reversely led wet ice and is relaxed dry and comfortable sportswear fabric and preparation method thereof | |
| CN104762745B (en) | A kind of coffee carbon fiber Rachael blanket made production technology | |
| CN105696181B (en) | A kind of functionality coffee carbon fabric and its production technology | |
| CN105839280A (en) | Ultra-light double-sided weft knitted checkered fabric with moisture absorption and sweat releasing functions and production method of checkered fabric | |
| CN102978959B (en) | Method for processing super-soft home textile fabric | |
| CN104805574B (en) | A kind of preparation method of health care underwear fabric | |
| CN102776683A (en) | Method for preparing multifunctional fabric | |
| CN103835061B (en) | A kind of metal fiber velvet fabric and preparation method thereof | |
| CN107019274A (en) | A kind of preparation technology of fire retardant protective clothing dedicated functionality lining cloth | |
| CN109322049A (en) | The production method that color spins seamless pro-skin underwear fabric | |
| CN104153144A (en) | Novel textile technology | |
| CN104287106A (en) | Method for producing compound seamless knitted underwear with antibacterial function | |
| CN201713643U (en) | Novel radiation-proof fabric | |
| CN103409923A (en) | Process for producing jade fiber seamless underwear | |
| CN110344164A (en) | The method for weaving and underwear of the super warm soft highly-elastic type fever seamless fabric of suede | |
| CN105780284A (en) | Moisture-absorption and heat-generation warp-knitted fabric and processing method of moisture-absorption and heat-generation warp-knitted fabric | |
| CN109972262A (en) | A kind of production method of antibacterial environment-friendlyfabric fabric | |
| CN1267594C (en) | Polyester polypropylene wool fabrics and weaving method thereof | |
| CN108642868A (en) | A kind of equilibrium function fabric and preparation method thereof | |
| CN103820937B (en) | A kind of high moisture absorption fiber velvet fabric and preparation method thereof | |
| CN110468484B (en) | Environment-friendly fabric and processing method thereof | |
| CN110682617A (en) | Moisture-permeable antibacterial ultraviolet-resistant bamboo fiber fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140129 |