CN103539397B - A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof - Google Patents

A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof Download PDF

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CN103539397B
CN103539397B CN201210239850.8A CN201210239850A CN103539397B CN 103539397 B CN103539397 B CN 103539397B CN 201210239850 A CN201210239850 A CN 201210239850A CN 103539397 B CN103539397 B CN 103539397B
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composite light
light concrete
concrete according
flyash
equal
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CN103539397A (en
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陈柯柯
徐亚玲
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SHANGHAI URBAN CONSTRUCTION MATERIALS CO Ltd
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SHANGHAI URBAN CONSTRUCTION MATERIALS CO Ltd
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Abstract

The invention belongs to building material technical field, be specifically related to a kind of pore structure of improving and improve composite light concrete of intensity and preparation method thereof, this composite light concrete is made up of silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, haydites of book structure, mud ceramic granules, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water.Its preparation method for first silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water to be stirred, then puts into haydites of book structure, mud ceramic granules stirs.Use the present invention effectively can improve the pore structure of haydite concrete, and contribute to improving the concrete mechanical strength of composite light and impermeability, carbonization resistance and anti-Cl -the weather resistance such as perviousness, have with low cost, green degree is high, reduces the outstanding advantages such as carbon emission.The present invention is applicable to that indoor and outdoor bed course, roof heat insulation are heat insulation, non-bearing wall body or porous onsite concrete and the goods thereof such as tunnel, foundation ditch filling.

Description

A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof
Technical field
The invention belongs to building material technical field, be specifically related to a kind of pore structure of improving and improve composite light concrete of intensity and preparation method thereof.
Background technology
The application of light weight concrete has the history of last 100 years, can be configured to have lightweight, insulation, heat insulation, high-strength, high-durability, shock resistance are good, resistivity against fire is good, without the pumpable onsite concrete of the series of advantages such as alkali-aggregate reaction or concrete product according to specific requirement.Use light weight concrete can alleviate the deadweight of buildings in engineering, reduce based process expense, reduce structure section, increase usable floor area, construction costs 5% ~ 10% can be reduced, thus there is significant overall economic efficiency.
Summary of the invention
The object of the present invention is to provide a kind of pore structure of improving to improve composite light concrete of intensity and preparation method thereof, this composite light concrete is made up of silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, haydites of book structure, mud ceramic granules, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water.Its preparation method for first silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water to be stirred, then puts into haydites of book structure, mud ceramic granules stirs.Use the present invention effectively can improve the pore structure of haydite concrete, and contribute to improving the concrete mechanical strength of composite light and impermeability, carbonization resistance and anti-Cl -the weather resistance such as perviousness, have with low cost, green degree is high, reduces the outstanding advantages such as carbon emission.
A kind of pore structure of improving that the present invention proposes improves composite light concrete of intensity and preparation method thereof, it is characterized in that described light weight concrete is made up of silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, haydites of book structure, mud ceramic granules, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water, the weight ratio of each component is as follows:
Silicate cement 100
Flyash 0-25
Slag powders 0-25
Steel-making slag powder 0-25
Desulfurated plaster 0-5
Sodium laurylsulfonate 0.02-0.10
Poly carboxylic acid series water reducer 0.1-1.0
Haydites of book structure 50-250
Mud ceramic granules 50-250
Shale pottery 10-50
Quartz sand 50-200
Rosin race air entrapment agent 0.01-0.15
Trolamine 0.01-0.05
Water 30-45.
Each component preferably weight ratio is:
Silicate cement 100
Flyash 5-25
Slag powders 5-25
Steel-making slag powder 5-25
Desulfurated plaster 1-5
Sodium laurylsulfonate 0.05-0.10
Poly carboxylic acid series water reducer 0.15-1.0
Haydites of book structure 100-200
Mud ceramic granules 100-200
Shale pottery 20-50
Quartz sand 50-150
Rosin race air entrapment agent 0.02-0.10
Trolamine 0.02-0.05
Water 35-40.
In the present invention, described silicate cement is the one in I grade of silicate cement or II grade of silicate cement, and 28d cement mortar strength is more than or equal to 58MPa.
In the present invention, described flyash is the one in I grade of C class flyash or II grade of C class flyash, and water demand ratio is less than or equal to 110%.
In the present invention, described slag powders is the one in S95 slag powders or S105 slag powders, and 28d activity index is more than or equal to 95%.
In the present invention, described steel-making slag powder is that levigating steel slag is greater than 350m to specific surface area 2the powder of/Kg.
In the present invention, described desulfurated plaster, its main ingredient is CaSO 4.2H 2o, and SO 3weight content is more than or equal to 40%.
In the present invention, described sodium laurylsulfonate is that specific surface area is greater than 350m 2the powder of/Kg.
In the present invention, described poly carboxylic acid series water reducer is powder or the liquid that concrete water-reducing ratio is more than or equal to 25%.
In the present invention, described haydites of book structure is that density is less than or equal to 900kg/m 3particle.
In the present invention, described mud ceramic granules is that density is less than or equal to 900kg/m 3particle.
In the present invention, described shale pottery is that density is less than or equal to 900kg/m 3particle.
In the present invention, described quartz sand, its main ingredient is SiO 2, and fineness modulus is 2.6-3.0.
In the present invention, described rosin race air entrapment agent is that specific surface area is greater than 350m 2the powder of/Kg.
In the present invention, described trolamine, its main ingredient is C 6h 15nO 3, and colourless thick liquid.
A kind of pore structure of improving that the present invention proposes improves composite light concrete of intensity and preparation method thereof, and its concrete steps are as follows:
(1) raw material is taken by weight;
(2) load weighted silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water are uniformly mixed 120s in advance to uniform state, then put into load weighted haydites of book structure, mud ceramic granules stirs.
Above step is carried out all at ambient temperature and pressure.
The composite light concrete of gained of the present invention, to carry out mechanical pumping by mechanization transportation or constructs in prefabricated components unit to working-yard.
In the present invention, silicate cement, flyash, slag powders, steel-making slag powder form diversification cementitious material system jointly, thus promote the heat evolution velocity of cement in concrete, comprise four large mineral C in cement 3s, C 2s, C 3a, C 4aF and adjustable solidification agent gypsum, cement from adding water, C before this 3a and adjustable solidification agent gypsum react formation ettringite, prevent C 3the fast hydration of A, makes the aquation of cement can be in " stagnation " state in the long period, after about 2 hours, and C 3s starts a large amount of aquation, forms CSH gel and calcium hydroxide, mutually overlaps, interts, and occurs condensation and sclerosis.Flyash, slag powders, steel-making slag powder are all complementary gelling material, due to containing the more SiO with pozzolanic activity 2, Al 2o 3, SiO 2the Ca (OH) that can be formed with hydrated cementitious 2further combined with formation CSH gel, AlO 3the Ca (OH) that can be formed with hydrated cementitious 2with gypsum remaining in liquid phase further combined with formation ettringite, increase the quantity of hydrated product, closely knit paste structure.And do not participate in the flyash of reaction, slag powders, steel-making slag powder particle will exist as stopping composition, contributes to the intensity improving hardened paste.Because the CaO content in flyash, slag powders, steel-making slag powder is all lower, mix in concrete after there is secondary pozzolanic reaction and significantly can reduce Ca (OH) in slurry liquid phase 2concentration, is unfavorable for the quickening of hydration rate, and the present invention introduces the Ca (OH) that a small amount of white lime comes in supplementary liquid phase especially 2, because its introduction volume is less, be unlikely to the intensity affecting slurry.In the present invention, flyash used selects C class flyash (high-calcium fly ass), but not ordinary fly ash (F class flyash), object is also the Ca (OH) be in increase system 2content, thus the aquation accelerating complementary gelling material.As everyone knows, gypsum and lime are the activity excitants of the complementary gelling material such as flyash, slag powders, steel-making slag powder, and only under these two kinds of exciting agents exist situation simultaneously, this several pozzolanic activity mineral admixture could participate in aquation preferably.The present invention is at introducing portion Ca (OH) 2prerequisite under, by calculate and verify by experiment, introduce the desulfurated plaster of preferred proportion, its main ingredient is dihydrate gypsum (CaSO 4.2H 2o).Dihydrate gypsum in desulfurated plaster is suitable with the dissolution rate of natural dihydrate gypsum, can add water to stir in rear 3d-14d at concrete slowly to dissolve, and dissolves the SO 4 2-constantly three kinds of active mineral admixtures are combined in the present invention, form ettringite, intert in gelling system, contribute to increasing concrete ultimate compression strength and toughness.
Use the present invention effectively can improve the pore structure of haydite concrete, and contribute to improving the concrete mechanical strength of composite light and impermeability, carbonization resistance and anti-Cl -the weather resistance such as perviousness, have with low cost, green degree is high, reduces the outstanding advantages such as carbon emission.
Embodiment
The following examples further illustrate of the present invention, instead of limit the scope of the invention.
Embodiment 1
A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof, count by weight, silicate cement 100 flyash 5 slag powders 5 steel-making slag powder 5 desulfurated plaster 3 sodium laurylsulfonate 0.08 poly carboxylic acid series water reducer 0.80 haydites of book structure 100 mud ceramic granules 150 shale pottery 20 quartz sand 150 rosin race air entrapment agent 0.05 trolamine 0.05 water 38.The composite lightweight concrete 1d ultimate compression strength utilizing it to prepare is 3.0 MPa, 3d ultimate compression strength be 10.0MPa, 7d ultimate compression strength be 14.0MPa, 28d ultimate compression strength is 20.0MPa, and dry density is 1250kg/m 3.
Embodiment 2
A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof, count by weight, silicate cement 100 flyash 15 slag powders 15 steel-making slag powder 15 desulfurated plaster 5 sodium laurylsulfonate 0.08 poly carboxylic acid series water reducer 0.10 haydites of book structure 100 mud ceramic granules 150 shale pottery 20 quartz sand 150 rosin race air entrapment agent 0.05 trolamine 0.05 water 35.The composite lightweight concrete 1d ultimate compression strength utilizing it to prepare is 5.0 MPa, 3d ultimate compression strength be 15.0MPa, 7d ultimate compression strength be 20.0MPa, 28d ultimate compression strength is 30.0MPa, and dry density is 1400kg/m 3.
Embodiment 3
A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof, count by weight, silicate cement 100 flyash 5 slag powders 5 steel-making slag powder 5 desulfurated plaster 3 sodium laurylsulfonate 0.08 poly carboxylic acid series water reducer 0.10 haydites of book structure 150 mud ceramic granules 150 shale pottery 50 quartz sand 50 rosin race air entrapment agent 0.08 trolamine 0.05 water 36.The composite lightweight concrete 1d ultimate compression strength utilizing it to prepare is 1.0 MPa, 3d ultimate compression strength be 3.0MPa, 7d ultimate compression strength be 10.0MPa, 28d ultimate compression strength is 15.0MPa, and dry density is 1050kg/m 3.

Claims (14)

1. one kind is improved the composite light concrete that pore structure improves intensity, it is characterized in that described composite light concrete is made up of silicate cement, flyash, slag powders, steel-making slag powder, desulfurated plaster, sodium laurylsulfonate, poly carboxylic acid series water reducer, haydites of book structure, mud ceramic granules, shale pottery, quartz sand, rosin race air entrapment agent, trolamine and water, the weight ratio of each component is as follows:
Silicate cement 100
Flyash 5-25
Slag powders 5-25
Steel-making slag powder 5-25
Desulfurated plaster 1-5
Sodium laurylsulfonate 0.05-0.10
Poly carboxylic acid series water reducer 0.15-1.0
Haydites of book structure 100-200
Mud ceramic granules 100-200
Shale pottery 20-50
Quartz sand 50-150
Rosin race air entrapment agent 0.02-0.10
Trolamine 0.02-0.05
Water 35-40.
2. composite light concrete according to claim 1, it is characterized in that described silicate cement is the one in I grade of silicate cement or II grade of silicate cement, 28d cement mortar strength is more than or equal to 58MPa.
3. composite light concrete according to claim 1, it is characterized in that described flyash is the one in I grade of C class flyash or II grade of C class flyash, water demand ratio is less than or equal to 110%.
4. composite light concrete according to claim 1, it is characterized in that described slag powders is the one in S95 slag powders or S105 slag powders, 28d activity index is more than or equal to 95%.
5. composite light concrete according to claim 1, is characterized in that described steel-making slag powder is that levigating steel slag is greater than 350m to specific surface area 2the powder of/Kg.
6. composite light concrete according to claim 1, is characterized in that described desulfurated plaster, and its main ingredient is CaSO 4.2H 2o, and SO 3weight content is more than or equal to 40%.
7. composite light concrete according to claim 1, is characterized in that described sodium laurylsulfonate is that specific surface area is greater than 350m 2the powder of/Kg.
8. composite light concrete according to claim 1, is characterized in that described poly carboxylic acid series water reducer is powder or the liquid that concrete water-reducing ratio is more than or equal to 25%.
9. composite light concrete according to claim 1, is characterized in that described haydites of book structure is that density is less than or equal to 900kg/m 3particle.
10. composite light concrete according to claim 1, is characterized in that described mud ceramic granules is that density is less than or equal to 900kg/m 3particle.
11. composite light concrete according to claim 1, is characterized in that described shale pottery is that density is less than or equal to 900kg/m 3particle.
12. composite light concrete according to claim 1, is characterized in that described quartz sand, and its main ingredient is SiO 2, and fineness modulus is 2.6-3.0.
13. composite light concrete according to claim 1, is characterized in that described rosin race air entrapment agent is that specific surface area is greater than 350m 2the powder of/Kg.
14. composite light concrete according to claim 1, is characterized in that described trolamine, and its main ingredient is C 6h 15nO 3, and colourless thick liquid.
CN201210239850.8A 2012-07-12 2012-07-12 A kind of pore structure of improving improves composite light concrete of intensity and preparation method thereof Active CN103539397B (en)

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CN105272001B (en) * 2015-10-22 2017-08-29 福建江夏学院 A kind of haydite concrete and preparation method thereof
CN105503076B (en) * 2015-12-21 2018-01-26 河北福威建材科技有限公司 A kind of tunnel high-performance water-tight concrete and preparation method thereof
CN105503090A (en) * 2015-12-31 2016-04-20 葛洲坝武汉道路材料有限公司 Grade-G85 steel and iron slag micropowder cement-based cementing material and manufacturing method thereof
CN105948672B (en) * 2016-04-28 2018-03-02 金若愚 A kind of material and its enclosing structure for preparing recyclable prefabricated assembled construction guard fender
CN106587796B (en) * 2016-11-15 2019-07-12 南京工业大学 Method for solving poor stability of steel slag powder
CN106966649B (en) * 2017-02-27 2019-12-17 浙江瑞家装饰工程有限公司 Sound-proof and fireproof architectural decoration wall and preparation method thereof
CN108147838A (en) * 2018-02-11 2018-06-12 三筑工科技有限公司 A kind of haydite concrete, assembled combined wall board and preparation method thereof
CN108149818A (en) * 2018-02-11 2018-06-12 三筑工科技有限公司 A kind of assembled combined wall board and preparation method thereof
CN110078421A (en) * 2019-04-04 2019-08-02 启东海中港建材有限公司 A kind of air entraining agent and the commercial concrete formulation using the air entraining agent

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