CN103537400A - Automatic paint spraying machine and method for container bottom frame - Google Patents
Automatic paint spraying machine and method for container bottom frame Download PDFInfo
- Publication number
- CN103537400A CN103537400A CN201210236464.3A CN201210236464A CN103537400A CN 103537400 A CN103537400 A CN 103537400A CN 201210236464 A CN201210236464 A CN 201210236464A CN 103537400 A CN103537400 A CN 103537400A
- Authority
- CN
- China
- Prior art keywords
- paint
- cross
- container
- long rails
- track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention provides an automatic paint spraying machine and method for a container bottom frame. The automatic paint spraying machine comprises a set of longitudinal rails arranged in parallel, at least one transverse rail which can slide along the longitudinal rails, a transversely-moving trolley which can move along the transverse rail, and a paint spraying gun set arranged on the transversely-moving trolley. The automatic paint spraying method mainly includes the following steps of arranging the longitudinal rails and the transverse rail, arranging the transversely-moving trolley on the transverse rail, arranging the paint spraying gun set on the transversely-moving trolley, arranging bottom side beam paint spraying guns at the two ends of the transverse rail respectively, moving the transverse rail to the position close to one side of a bottom beam to be sprayed with paint, lifting the paint spraying gun set to automatically spray paint on the bottom beam of a container, then, enabling the paint spraying gun set to fall, enabling the transverse rail to move to the position of a next bottom beam, meanwhile, conducting paint spraying on bottom side beams through the bottom side beam paint spraying guns, and repeating the steps till paint spraying of the whole bottom frame is completed. According to the automatic paint spraying machine and method, the paint spraying work efficiency of the container is improved, and the working environment of workers is improved.
Description
Technical field
The present invention relates to a kind of automatic paint-spraying machine, relate in particular to the automatic paint-spraying machine in order to spray paint to chassis of container.
Background technology
In existing container production, after welding box body completes, tank surface must be carried out anticorrosion spraying paint.It is to adopt construction workman to stand in container bottom that common chassis of container sprays paint, and hand-held paint spray gun for paint upwards sprays steel underframe Ge road paint.But the spray gun for paint nozzle of this mode of spraying paint and distance, the angle being sprayed between workpiece all change, so it is unstable to spray paint, the quality of spraying paint is difficult for controlling, and paint consumes large, simultaneously also easily in part position drain spray, affects the container life-span; In addition, due to workmen's construction that flips over, so constructional difficulties, physical demands is large, paint spray also can drop workmen on the face, with it, and paint is poisonous, so, affect the healthy of workmen.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiency that above-mentioned prior art exists, and a kind of automatic paint-spraying machine of chassis of container is proposed, it can realize the work of full-automatic underframe paint spraying, guarantees paint spraying quality, reduce paint consumption, improve workmen's operating environment.
For solving the problems of the technologies described above, the present invention proposes a kind of automatic paint-spraying machine of chassis of container, it comprises: one group of long rails be arrangeding in parallel, at least one cross track perpendicular to long rails, cross traveling trolley that can move along cross track and be arranged on the liftable spray gun for paint group on cross traveling trolley, described long rails is along longitudinal setting of container, and described cross track can slide along described long rails.
Further, described cross moving track respectively arranges a bottom side beams spray gun for paint near the position at two ends.
Further, described cross track, described cross traveling trolley or be arranged in the spray gun for paint group on described cross traveling trolley and be provided with the sensor in order to sensing container bottom cross beam.
Further, described long rails is two.
Further, the spray gun for paint group being arranged on described cross traveling trolley comprises at least three heads that spray paint.
Further, have two heads that spray paint at least towards the forwards of described long rails, have at least one spray paint head towards described long rails oppositely.
Further, towards the head that sprays paint of described long rails forward, along upper and lower orientation, arrange, and the rifle direction that goes out of the head that sprays paint of top is inclined relative to horizontal downwards, the rifle direction that goes out of the head that sprays paint of below is inclined relative to horizontal and makes progress.
For solving the problems of the technologies described above, the present invention also proposes a kind of auto spray painting method of chassis of container, it comprises the steps: step 1: arrange one group of long rails with one with respect to long rails cross track vertical and that longitudinally track slides, described long rails and described cross track are laid in a melt pit, the cross traveling trolley that can slide with respect to cross track is set on described cross track, liftable spray gun for paint group is set on described cross traveling trolley, at described cross track, near the position at two ends, a bottom side beams spray gun for paint is respectively set; Step 2: make container move to the top of melt pit, cross track along the longitudinal rail moving to the initial position of long rails one end; Step 3: the position that cross track is moved near cross member one side to be sprayed paint stops, rising the spray gun for paint group on cross traveling trolley; Step 4: described spray gun for paint group moves along cross track under cross traveling trolley drives, and container bottom cross beam is carried out to auto spray painting; Step 5: the spray gun for paint on described cross traveling trolley drops to extreme lower position, described cross track moves to next foundation crossbeam position along described long rails, and meanwhile, the bottom side beams spray gun for paint at cross moving track two ends carries out paint spraying to bottom side beams; Step 6: repeating step three, to step 5, until underframe is completed to paint spraying, afterwards, is removed container, and made cross track turn back to initial position.
Further, be provided with the sensor in order to sensing container bottom side beam position on described cross traveling trolley, the signal that the cross track in described step 3 is sensed by described sensor decides and when stops.
Further, the spray gun for paint group being arranged on described cross traveling trolley comprises at least three heads that spray paint, and have two forwards of head towards described long rails that spray paint at least, respectively the upper surface of cross member, lower surface and inner surface are realized to paint spraying, have at least one spray paint head towards described long rails oppositely, with the outer surface to adjacent cross member, realize paint spraying.
Compared with prior art, beneficial effect of the present invention comprises: the automatic paint-spraying machine of this chassis of container and auto spray painting method can realize underframe Full-automatic paint spraying work, improved the operating efficiency of spraying paint, guaranteed paint spraying quality, reduced paint consumption, also the labour intensity that has reduced workmen, has improved operating environment.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatic paint-spraying machine of chassis of container of the present invention.
Fig. 2 is the structural representation of the spray gun for paint on cross traveling trolley of the present invention.
The specific embodiment
In order to further illustrate principle of the present invention and structure, existing by reference to the accompanying drawings to a preferred embodiment of the present invention will be described in detail.
Embodiment mono-: the automatic paint-spraying machine of chassis of container.
Consult Fig. 1, the automatic paint-spraying machine 3 of chassis of container of the present invention comprises: one group of long rails being parallel to each other 31, at least one cross track 32 perpendicular to long rails 31, cross traveling trolley 33 that can move along cross track 32 and be arranged on the liftable spray gun for paint group 34 on cross traveling trolley 33.
This group long rails 31 comprises at least two tracks, and every track is all along longitudinal setting of container.Cross track 32 is vertically set on long rails 31, and track 31 slides along the longitudinal.Conventionally, cross track 32 is one, and it is longitudinally moved to the other end of container along container by one end of container, utilizes 34 pairs of container bottom cross beam 11 formulas of lining by line scan of spray gun for paint group on cross track 32 to spray paint.Certainly, cross track 32 also can arrange two or more, so that container is carried out to segmentation, sprays paint.
In conjunction with consulting Fig. 1 and Fig. 2, the spray gun for paint group 34 being arranged on cross traveling trolley 33 comprises at least three heads that spray paint, and wherein has at least two 341,342 forwards towards long rails 31 that spray paint, have at least one spray paint 343 towards long rails 31 oppositely.Towards spraying paint of long rails 31 forwards, 341,342 along upper and lower orientation, arrange, and spray paint 341 the rifle direction that goes out of top is inclined relative to horizontal downwards, spray paint 342 the rifle direction that goes out of below is inclined relative to horizontal upwards, thereby realize, the upper surface of container bottom cross beam 11, lower surface and inner surface is sprayed paint.Towards reverse the spraying paint of long rails 31,343 be used for the outer surface of adjacent container bottom cross beam to spray paint.
Consult Fig. 1, for making the bottom side beams 12 of chassis of container both sides also can realize auto spray painting, automatic paint-spraying machine 3 of the present invention also can comprise two bottom side beams spray guns for paint 35, these two bottom side beams spray guns 35 are separately positioned on the position near cross moving track 32 two ends, it goes out rifle direction and all can be the direction being inclined relative to horizontal upwards, when cross moving track 32 vertically moves along container, these two bottom side beams spray guns for paint 35 can be realized container bottom side beam 12 is sprayed paint.
Continue to consult Fig. 1, this automatic paint-spraying machine 3 also can comprise the sensor 36 in order to sensing container bottom cross beam 11 positions, this sensor 36 can be arranged on cross track 32, also can be arranged on cross traveling trolley 33, also can be arranged in the spray gun for paint group 34 on cross traveling trolley 33.
The automatic paint-spraying machine 3 of this chassis of container in use, conventionally be arranged in a rectangular melt pit, wherein, long rails 31 is arranged along the length direction of melt pit 2, cross track 32 is along the width layout of melt pit 2, and the course of work of this automatic paint-spraying machine 3 is as follows:
B1, make container 1 move to melt pit 2 tops and stop, making cross track 32 along the longitudinal track 31 move to the below of container 1 underframe;
B2, according to the signal of sensor 36 sensing cross member 11 positions, the position that cross track 32 is moved near cross member 11 1 sides to be sprayed paint stops, and then makes spray gun for paint group 34 rise;
B3, spray gun for paint group 34 under the drive of cross traveling trolley 33 transversely track 32 move, and cross member 11 is painted to automatic coating simultaneously;
B4, after 34 pairs of foundation crossbeams 11 of spray gun for paint group complete and spray paint, spray gun for paint group 34 drops to extreme lower position;
B6, repetition B2 to B5 operation, until complete the paint spraying to whole underframe;
B7, remove container 1, cross moving track 32 turns back to home position, waits for spraying next time.
To sum up, the automatic paint-spraying machine of this chassis of container can be applicable to the link of spraying paint of container production operation, realize underframe Full-automatic paint spraying work, improved the operating efficiency of spraying paint, guaranteed paint spraying quality, reduce paint consumption, also reduced workmen's labour intensity, improved operating environment.
Embodiment bis-: the auto spray painting method of chassis of container.
The auto spray painting method of this chassis of container comprises the following steps:
Step 1: arrange one group of long rails with one with respect to long rails cross track vertical and that longitudinally track slides, long rails and cross track are all laid in a melt pit, the cross traveling trolley that can slide with respect to cross track is set on cross track, liftable spray gun for paint group is set on cross traveling trolley, at cross track, near the position at two ends, a bottom side beams spray gun for paint is respectively set;
Step 2: make container move to the top of melt pit, and make the long rails in melt pit that is parallel to of container, then make cross track along the longitudinal rail moving to the initial position of long rails one end;
Step 3: the position that cross track is moved near cross member one side to be sprayed paint stops, rising the spray gun for paint group on cross traveling trolley;
Step 4: spray gun for paint group moves along cross track under cross traveling trolley drives, and container bottom cross beam is carried out to auto spray painting;
Step 5: make the spray gun for paint on cross traveling trolley drop to extreme lower position, track is to next foundation crossbeam position motion along the longitudinal to make cross track, and meanwhile, the bottom side beams spray gun for paint at cross moving track two ends carries out paint spraying to bottom side beams;
Step 6: repeating step three, to step 5, until complete underframe paint spraying, afterwards, is removed container, and made cross track turn back to initial position.
Further, be provided with the sensor in order to sensing container bottom side beam position on this cross traveling trolley, the signal that the cross track in above-mentioned steps three is sensed by sensor decides and when stops.
Further, the spray gun for paint group being arranged on cross traveling trolley comprises at least three heads that spray paint, and have two forwards of head towards long rails that spray paint at least, respectively the upper surface of cross member, lower surface and inner surface are realized to paint spraying, have at least one spray paint head towards long rails oppositely, with the back side to adjacent cross member, realize paint spraying.
To sum up, the auto spray painting method of this chassis of container only need be equipped with an operator, carry out remote control, can automatically realize the paint spraying work of chassis of container, thereby improved the operating efficiency of spraying paint, guaranteed paint spraying quality, reduced paint consumption, also the labour intensity that has reduced workmen, has improved operating environment.
The foregoing is only better possible embodiments of the present invention, not limit the scope of the invention, the equivalent structure that all utilizations description of the present invention and accompanying drawing content have been done changes, and is all included in protection scope of the present invention.
Claims (10)
1. the automatic paint-spraying machine of a chassis of container, it is characterized in that, comprise: one group of long rails be arrangeding in parallel, at least one cross track perpendicular to long rails, cross traveling trolley that can move along cross track and be arranged on the liftable spray gun for paint group on cross traveling trolley, described long rails is along longitudinal setting of container, and described cross track can slide along described long rails.
2. the automatic paint-spraying machine of chassis of container as claimed in claim 1, is characterized in that, described cross moving track respectively arranges a bottom side beams spray gun for paint near the position at himself two ends.
3. the automatic paint-spraying machine of chassis of container as claimed in claim 1, is characterized in that, described cross track, described cross traveling trolley or be arranged in described spray gun for paint group and be provided with the sensor in order to sensing container bottom cross beam position.
4. the automatic paint-spraying machine of chassis of container as claimed in claim 2, is characterized in that, described long rails is two.
5. the automatic paint-spraying machine of chassis of container as claimed in claim 2, is characterized in that, the spray gun for paint group being arranged on described cross traveling trolley comprises at least three heads that spray paint.
6. the automatic paint-spraying machine of chassis of container as claimed in claim 5, is characterized in that, has two heads that spray paint at least towards the forwards of described long rails, have at least one spray paint head towards described long rails oppositely.
7. the automatic paint-spraying machine of chassis of container as claimed in claim 6, it is characterized in that, the head that sprays paint towards described long rails forward is arranged along upper and lower orientation, and the rifle direction that goes out of the head that sprays paint of top is inclined relative to horizontal downwards, the rifle direction that goes out of the head that sprays paint of below is inclined relative to horizontal upwards.
8. an auto spray painting method for chassis of container, is characterized in that, comprises the steps:
Step 1: arrange one group of long rails with one with respect to long rails cross track vertical and that longitudinally track slides, described long rails and described cross track are laid in a melt pit, the cross traveling trolley that can slide with respect to cross track is set on described cross track, liftable spray gun for paint group is set on described cross traveling trolley, at described cross track, near the position at two ends, a bottom side beams spray gun for paint is respectively set;
Step 2: make container move to the top of melt pit, cross track along the longitudinal rail moving to the initial position of long rails one end;
Step 3: the position that cross track is moved near cross member one side to be sprayed paint stops, rising the spray gun for paint group on cross traveling trolley;
Step 4: described spray gun for paint group moves along cross track under cross traveling trolley drives, and container bottom cross beam is carried out to auto spray painting;
Step 5: the spray gun for paint group on described cross traveling trolley drops to extreme lower position, described cross track moves to next foundation crossbeam position along described long rails, and meanwhile, the bottom side beams spray gun for paint at cross moving track two ends carries out paint spraying to bottom side beams;
Step 6: repeating step three, to step 5, until underframe is completed to paint spraying, afterwards, is removed container, and made cross track turn back to initial position.
9. the auto spray painting method of chassis of container as claimed in claim 8, it is characterized in that, on described cross traveling trolley, be provided with the sensor in order to sensing container bottom side beam position, the signal that the cross track in described step 3 is sensed by described sensor decides and when stops.
10. the auto spray painting method of chassis of container as claimed in claim 8, it is characterized in that, the spray gun for paint group being arranged on described cross traveling trolley comprises at least three heads that spray paint, and have two forwards of head towards described long rails that spray paint at least, respectively the upper surface of cross member, lower surface and inner surface are realized to paint spraying, have at least one spray paint head towards described long rails oppositely, with the outer surface to adjacent cross member, realize paint spraying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210236464.3A CN103537400B (en) | 2012-07-10 | 2012-07-10 | Automatic paint spraying machine and method for container bottom frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210236464.3A CN103537400B (en) | 2012-07-10 | 2012-07-10 | Automatic paint spraying machine and method for container bottom frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103537400A true CN103537400A (en) | 2014-01-29 |
| CN103537400B CN103537400B (en) | 2018-02-02 |
Family
ID=49961480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210236464.3A Active CN103537400B (en) | 2012-07-10 | 2012-07-10 | Automatic paint spraying machine and method for container bottom frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103537400B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105149148A (en) * | 2014-08-12 | 2015-12-16 | 清华大学 | Multi-robot automatic spraying system for large complex workpiece surface |
| CN110404713A (en) * | 2019-08-09 | 2019-11-05 | 北京曲线智能装备有限公司 | A kind of aluminum profile intelligent spray system and its spraying method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201239709Y (en) * | 2008-08-07 | 2009-05-20 | 浙江明泉工业涂装有限公司 | Automatic powder spraying system for container underframe |
| CN201375950Y (en) * | 2008-11-25 | 2010-01-06 | 上海航天精密机械研究所 | Chemical milling protective colloid coating device |
| US20100173090A1 (en) * | 2009-01-06 | 2010-07-08 | The Boeing Company | Controlled environment fastener head painting device and method |
| CN201552088U (en) * | 2009-07-22 | 2010-08-18 | 胜狮货柜技术研发（上海）有限公司 | Fixed type automatic powder spraying device for underframe of container |
| CN202803503U (en) * | 2012-07-10 | 2013-03-20 | 中国国际海运集装箱(集团)股份有限公司 | Automatic paint sprayer for container bottom frame |
-
2012
- 2012-07-10 CN CN201210236464.3A patent/CN103537400B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201239709Y (en) * | 2008-08-07 | 2009-05-20 | 浙江明泉工业涂装有限公司 | Automatic powder spraying system for container underframe |
| CN201375950Y (en) * | 2008-11-25 | 2010-01-06 | 上海航天精密机械研究所 | Chemical milling protective colloid coating device |
| US20100173090A1 (en) * | 2009-01-06 | 2010-07-08 | The Boeing Company | Controlled environment fastener head painting device and method |
| US8136475B2 (en) * | 2009-01-06 | 2012-03-20 | The Boeing Company | Controlled environment chamber for applying a coating material to a surface of a member |
| CN201552088U (en) * | 2009-07-22 | 2010-08-18 | 胜狮货柜技术研发（上海）有限公司 | Fixed type automatic powder spraying device for underframe of container |
| CN202803503U (en) * | 2012-07-10 | 2013-03-20 | 中国国际海运集装箱(集团)股份有限公司 | Automatic paint sprayer for container bottom frame |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105149148A (en) * | 2014-08-12 | 2015-12-16 | 清华大学 | Multi-robot automatic spraying system for large complex workpiece surface |
| CN110404713A (en) * | 2019-08-09 | 2019-11-05 | 北京曲线智能装备有限公司 | A kind of aluminum profile intelligent spray system and its spraying method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103537400B (en) | 2018-02-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201380365Y (en) | Numerical control box beam U-shaped baffle plate assembly welding machine | |
| CN202283623U (en) | Automatic welding device for box car roof camber beam weld | |
| CN104588241A (en) | Large workpiece spray system | |
| CN102699492A (en) | Gate-type multi-electrode welding device and U rib plate welding method employing same | |
| CN201300111Y (en) | Improved-type structure of automatic spraying equipment | |
| CN101104163A (en) | Container outside paint spraying system | |
| CN201862509U (en) | Automatic square billet spraying number device | |
| CN110711962A (en) | Assembly robot welding device in boats and ships | |
| CN201227612Y (en) | Automatic spraying powder apparatus for external integral container | |
| CN103537400A (en) | Automatic paint spraying machine and method for container bottom frame | |
| CN202803503U (en) | Automatic paint sprayer for container bottom frame | |
| CN108160380A (en) | A kind of inner surface coating tool for bridge tunnel steel immersed tube | |
| CN113751231B (en) | Super-large space spraying equipment and spraying method for ship segmental non-structural surface | |
| CN201552089U (en) | Automatic spraying device | |
| CN208992021U (en) | Stainless steel clad plate robot welding system | |
| CN204976629U (en) | Train spraying machine people | |
| CN208108815U (en) | The quick deviation correcting device of sintering machine | |
| CN201239709Y (en) | Automatic powder spraying system for container underframe | |
| CN102921583A (en) | Manipulator remote control paint spraying device and remote control paint spraying method | |
| CN113560067B (en) | Spraying and scribing integrated machine and working method thereof | |
| CN109794711A (en) | Full-automatic wearing plate bonding machine | |
| CN206367987U (en) | Handling apparatus | |
| CN211192578U (en) | Assembly robot welding device in boats and ships | |
| CN209379278U (en) | A kind of locomotive surface automatic spray apparatus | |
| CN209222461U (en) | A kind of car-type heavy rail paint finishing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |