Summary of the invention:
The fluorescent material that the object of the present invention is to provide a kind of high light efficiency, high stability nitride luminescent material, can effectively be excited by ultraviolet, near ultraviolet, purple light and blue light.
Another object of the present invention is to provide a kind of under weakly reducing atmosphere the method for the simple above-mentioned fluorescent material of preparation.
The present invention takes following technical scheme: its chemical formula is: M
a-xal
b-ya
yd
cn
3: R
xin formula, 0.5≤a≤1.5,0.001≤x≤0.5,0.5≤b≤1.5,0.0001≤y≤0.5,0.5≤c≤1.5, wherein M element is selected from one or more elements of Mg, Ca, Sr and Ba, and A element is selected from one or both of V and P, D element is selected from one or more elements of Si, Ge, Sn and Zr, and R element is selected from one or more elements of Mn, Ce, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm and Yb.
The preparation method of above-mentioned efficient, high stability nitride luminescent material, comprises the steps:
1) with the nitride of Mg, Ca, Sr, Ba, Al, Si, Ge, Sn, Zr, the nitride of Mn, Ce, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm and Yb or oxide compound, and the stoichiometric ratio forming by the chemical formula of structural formula (1) takes desired raw material;
2) above-mentioned raw materials is fully mixed in the atmosphere of nitrogen or argon gas;
3) said mixture is carried out in protective atmosphere to one or more snippets roasting;
4), again through aftertreatment, can be made into a kind of high brightness, high wet fastness nitride red fluorescent powder
5) be step 2) to mix in glove box.
6) step 3) protective atmosphere is the mixed atmosphere of hydrogen and nitrogen, and wherein hydrogen volume percentage composition is less than 10%.
7) step 3) pressure of protective atmosphere is 0.01Mpa-100Mpa.
8) one section of roasting step 3) is synthetic, and maturing temperature is 1470-1870 ℃, and roasting time is 5-22 hour.
9) the multistage roasting step 3) is synthetic, and first paragraph maturing temperature is 570-1170 ℃, and roasting time is 4-10 hour, and the maturing temperature of second segment is 1370-1770 ℃, and roasting time is 4-22 hour.
10) aftertreatment step 4) comprises grinding, pickling, washes, sieves, oven dry and classification.
11) acid that above-mentioned acid cleaning process adopts is nitric acid, and its mass concentration is 3%-15%.
12) according to claim 10) stage division described in described post-treating method is settling process, method of sieving, hydraulic classification or air classification.Tool of the present invention has the following advantages:
1. the innovative approach that a kind of nitride red luminescent material forms has been proposed, by the basis of CaAlSiN3:Eu, at Al
3+position on introduce V
3+and P
3+effectively reduce Ca
2+position participates in Eu
2+impact on lattice, thus chemical stability and the wet fastness of this structural material greatly improved.
2. proposed a kind of new synthetic schemes under weakly reducing atmosphere, thereby greatly reduced the impact of oxygen in building-up process, and then the light efficiency of this luminescent material is promoted, manufacture method is simple, and easy handling is pollution-free.
3. exciting light spectrum width, has transmitting main peak and is positioned at 600nm-690nm broad-band illumination spectrum under the exciting in ultraviolet, near ultraviolet, purple light and blue light range
4. can further make luminescent device, these white light emitting devices can be used widely in illumination or demonstration field.
Embodiment
Be below embodiments of the invention, will contribute to further understanding of the invention, protection scope of the present invention is not limited to the examples, and its protection domain is decided by claim.
Comparative example 1
This comparative example's fluorescent material product, its chemical formula Sr
0.25ca
0.7alSiN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) also mixes, by the dusty raw materials mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein to mention percentage composition be 2% to nitrogen, gaseous tension is 0.1MPa, 1580 ℃ of insulations are after 15 hours, cool the temperature to below 80 ℃, after taking-up, grind, washing, sieve and dry the aftertreatments such as rear, the relative luminous intensity of gained fluorescent material and process humidity 85%, 85 ℃ of temperature, relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 1
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.995v
0.005siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 2
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.99v
0.01siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 3
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.985v
0.015siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 4
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.992p
0.008siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 5
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.989p
0.011siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 6
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.986p
0.014siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Embodiment 7
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.991v
0.003p
0.006siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 8
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.988v
0.003p
0.009siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 9
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.985v
0.003p
0.012siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 10
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.988v
0.006p
0.006siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 11
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.985v
0.006p
0.009siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 12
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.982v
0.006p
0.012siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 13
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.985v
0.009p
0.006siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 14
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.982v
0.009p
0.009siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o3 (analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.Embodiment 15
The present embodiment chemical formula is Sr
0.25ca
0.7al
0.979v
0.009p
0.012siN
3: Eu
0.05.Its manufacture method is for to take strontium nitride (4N) according to stoichiometric ratio, CaCl2 (4N), aluminium nitride (4N), silicon nitride (4N), nitrogenize europium (4N) and V
2o
3(analytical pure), P
2o
3(analytical pure), and mix, by the raw material mixing, under the mixed atmosphere of hydrogen and nitrogen, wherein hydrogen volume percentage composition is 3%, and gaseous tension is 0.01MPa, and 1530 ℃ of insulations are after 8 hours, cool the temperature to below 80 ℃, after taking-up, grind, wash, sieve and the aftertreatment such as oven dry, the relative luminous intensity of gained fluorescent material and through humidity 85%, 85 ℃ of temperature, the relative luminous intensity data after processing for 200 hours are as shown in table 1.
Table 1
Fluorescent material prepared by the present invention can be used for manufacturing white light LED luminescent device, detailed process is as follows: after fluorescent material of the present invention and other fluorescent material mixing are sized mixing, be coated on blue chip, weldering is turned on the electricity, by silica gel or resin package, gained solid state device is white light LED luminescent device.The kind of other fluorescent material that use and added amount thereof are determined according to product requirement.