CN103522399B - Assembled adjustable architectural prefab mould - Google Patents
Assembled adjustable architectural prefab mould Download PDFInfo
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- CN103522399B CN103522399B CN201310534544.1A CN201310534544A CN103522399B CN 103522399 B CN103522399 B CN 103522399B CN 201310534544 A CN201310534544 A CN 201310534544A CN 103522399 B CN103522399 B CN 103522399B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
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Abstract
The invention discloses a kind of assembled adjustable architectural prefab mould, comprise underframe, described underframe is fixedly installed main mould, described main mould surrounding is provided with the other plate of multiple main mould, described main mould and the other plate of main mould surround the die cavity of filling paste, and the other plate of main mould described at least one is detachably fixed by the other plate connector of main mould and main mould for regulating the other Board position of main mould.The present invention can adapt to different architectural appearance and size, minimizing die cost, reduce monolithic architecture cost.
Description
Technical field
The invention belongs to building product technical field, relate to a kind of architectural prefab mould, particularly relate to a kind of assembled adjustable architectural prefab mould.
Background technology
In recent years, along with economic development, building trade is more and more paid attention to energy resource consumption, environmental pollution.Architecture construction due to reinforced concrete structure traditional in building field adopts situ wet operation to be main mode of construction, this mode of construction not only will consume a large amount of timber and do end template and backing material, and energy consumption is large, efficiency of construction is low, the engineering time is long, produce noise and dust, has larger pollution to surrounding environment.Therefore, in recent years, building field starts employing gradually and house is divided into multiple component, component is manufactured in factory and has made building product, these building products are transported to job site to carry out assembledly cast-in-placely connecting into building, this mode environmental protection, reduce the pollution of site operation, efficiency of construction also improves greatly.But because architectural design outward appearance is different, different floor, not chummery building product size also exist difference, therefore the steel mold for the production of these building products is also just different, if often kind of building product all designs one set of die, the amortize die of building product costly, thus causes housing industrialization assembled architecture goods holistic cost high; And according to Modular building goods, architectural appearance can be caused single, do not meet the demand of the pursuit personalization of people.Most mould one use of current building iron mould, can only produce a prefabricated components, cannot meet the requirement of cost control.
Building product many employings wooden model prefabricated is in addition produced and glass punching block is produced, and wooden model or fiber reinforced plastic mold are using the phenomenon that repeatedly there will be precision afterwards and can not meet the demands, and easily mould easily occurs bending and deformation.Building product wide in variety, product weight, dimensional requirement precision is high, as adopted above-mentioned traditional moulds to produce, very easily causing deformation of products, not reaching quality requirement.
Summary of the invention
The technical problem to be solved in the present invention is, for the defect of prior art, provides a kind of and can adapt to different architectural appearance and size, minimizing die cost, reduces the assembled adjustable architectural prefab mould of monolithic architecture cost.
The technical solution adopted for the present invention to solve the technical problems is: a kind of assembled adjustable architectural prefab mould, comprise underframe, described underframe is fixedly installed main mould, described main mould surrounding is provided with the other plate of multiple main mould, described main mould and the other plate of main mould surround the die cavity of filling paste, and the other plate of main mould described at least one is detachably fixed by the other plate connector of main mould and main mould for regulating the other Board position of main mould.
At least one window mould is provided with in the die cavity that described main mould and the other plate of main mould surround, described window mould comprises the cushion cap be detachably fixed on main mould, coordinate window inner bag, window mould regulating part, the window inner bag detent mechanism for being located by window inner bag of clamping window frame with cushion cap, described window inner bag comprises multistage window form unit, between the window form unit of two, arrange described window mould regulating part, described window mould regulating part and the end to end transverse direction of window form unit are or/and longitudinally change the size and shape of window inner bag.
Described window mould regulating part is included in window laterally or/and the side window mould regulating part longitudinally arranged and/or the quarter window mould regulating part arranged at window turning; The end face of described side window mould regulating part, the end face of quarter window mould regulating part are fitted with the end face of window form unit respectively and are offseted, and the end face offseted is all inclined-plane.
Described window inner bag detent mechanism comprises the first keeper and the second keeper that are fixedly connected with window inner bag with main mould respectively, and the two is detachably fixed together by positioning link by described first keeper and the second keeper.
Between the other plate of described main mould and main mould, window inner bag and the seal that is all respectively equipped with between window mould regulating part and main mould, between window inner bag and window frame, between cushion cap and window frame for preventing slurry spillage.
Be provided with between the other plate of described main mould and window mould for finely tuning and keeping the mould positioning regulating mechanism of spacing accuracy between the other plate of main mould and window mould.
Described mould also comprises and is detachably fixed on the platform mould that wafts bottom main mould top and main mould by height adjustment mechanism, the described platform mould that wafts comprises the main platform mould that wafts, regulates platform length of wafing or/and the platform that wafts of width regulates mould, the other plate of the platform mould that wafts, the described platform that wafts regulates mould to be detachably fixed on by the platform transverse attachment mechanism that wafts the length that main platform mould one or both sides of wafing extend the main platform mould that wafts, and waft platform mould, the platform that wafts of described master regulates mould to surround the die cavity of the platform mould that wafts with the other plate of the platform mould that wafts.
Described height adjustment mechanism comprises the multiple fixtures be arranged on main mould, is arranged on main waft platform keeper and the removable connector that waft on platform mould, the corresponding multiple fixtures arranged along main mould longitudinal separation of the platform keeper that wafts described in each, and each described in waft platform keeper and one of them fixture by removable connector, the described platform mould that wafts detachably is fixed on main mould top or bottom.
The described platform keeper that wafts is the platform connecting hole that wafts being arranged on main platform mould side of wafing, described fixture is the multiple main mould fixing hole being arranged on diverse location on main mould, described removable connector is bolt, and the platform connecting hole that wafts described in each is detachably fixedly connected with the longitudinally corresponding different described main mould fixing hole arranged in interval the height regulating the platform mould that wafts respectively by bolt.
At least one window mould is provided with in the die cavity of the described platform mould that wafts, described window mould comprises the cushion cap being at least detachably fixed on master and wafing on platform mould, the window inner bag clamping window frame is coordinated with cushion cap, for horizontal or/and longitudinally regulate the window mould regulating part of window inner bag size, for the window inner bag detent mechanism of window inner bag location, described window mould regulating part is detachably fixedly connected with window inner bag, described window inner bag comprises multistage window form unit, described window mould regulating part is set between the window form unit of two, described window mould regulating part and the end to end transverse direction of window form unit are or/and longitudinally change the size and shape of window inner bag.
The described platform keeper that wafts is the platform connecting hole that wafts being arranged on main platform mould one sidewall that wafts, described fixture is the multiple main mould fixing hole being arranged on diverse location on main mould, described removable connector is bolt, and the platform connecting hole that wafts described in each is detachably fixedly connected with the longitudinally corresponding different described main mould fixing hole arranged in interval the height regulating the platform mould that wafts respectively by bolt.
In the window mould arranged in the die cavity of platform mould that wafts, described window inner bag detent mechanism comprises the first keeper and the second keeper that are fixedly connected with window inner bag with the main Tai Mo that wafts respectively, and the two is detachably fixed together by positioning link by described first keeper and the second keeper.
The present invention is directed to assembled architecture products appearance similar, the problem that size, details position are different, mould is carried out modularization fractionation, one set of die is designed to several part combinations form, the sub-assembly at same position can exchange, to reach the requirement of building product of shaping different structure, size.Many moneys building product can be produced by a mould, thus decrease number of molds, workout cost controls a difficult problem.Underframe, main mould also can design according to the full-size of a building product, moved by the position of the other plate of the main mould in left and right, the other plate of main mould changes, on the width realizing building product, shape and size change, and can also be realized the change of building product shape and size in the vertical by the movement of the other plate of the main mould in top and bottom and replacing.Prove through production practices, the building product precision that patent of the present invention is produced can reach requirement, and can adapt to different architectural appearance and size, reduces die cost, the also corresponding problem solving building product cost control.
In the present invention, window mould is also the parts that can carry out adjusting, cushion cap in window mould can be changed according to the shape and size of different window, and window inner bag is divided into the window form unit of multistage, window form unit can change different size on the one hand, in addition can window mould regulating part be set between window form unit, by with the size and dimension changing different window mould regulating parts and regulate window inner bag.Adopt the window mould regulating part removably connected in addition, make product can the more smooth demoulding.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the structural representation of the main mould of the embodiment of the present invention 1;
Fig. 2 is the sectional view of the embodiment of the present invention 1;
Fig. 3 is the structural representation of the embodiment of the present invention 1 underframe;
Fig. 4 is the partial enlarged drawing of the embodiment of the present invention 1;
Fig. 5 is the structural representation of the embodiment of the present invention 2;
Fig. 6 is the B-B sectional view of Fig. 1;
Fig. 7 is the mould positioning regulating mechanism structural representation of the embodiment of the present invention 2;
Fig. 8 is the structural representation that window inner bag and main mould are located by the window inner bag detent mechanism of the embodiment of the present invention 2;
Fig. 9 is the structural representation of the window inner bag detent mechanism of the embodiment of the present invention 2;
Figure 10 is the structural representation of the embodiment of the present invention 3;
Figure 11 is the A-A sectional view of Figure 10;
Figure 12 is the 1-1 sectional view of Figure 10;
Figure 13 is the partial enlarged drawing at the M place of Figure 10;
Figure 14 is the structural representation of the embodiment of the present invention 4;
Figure 15 is the C-C sectional view of Figure 14;
Figure 16 is the D-D sectional view of Figure 14;
Figure 17 is the structural representation of the embodiment of the present invention 5;
Figure 18 is the sectional view of the embodiment of the present invention 5.
Detailed description of the invention
In order to there be understanding clearly to technical characteristic of the present invention, object and effect, now contrast accompanying drawing and describe the specific embodiment of the present invention in detail.
The present invention is directed to assembled architecture products appearance similar, the problem that size, details position are different, mould is carried out modularization fractionation, one set of die is designed to several part combinations form, the sub-assembly at same position can exchange, to reach the requirement of building product of shaping different structure, size.Mould of the present invention is mainly for the manufacture of the Exterior Wall Components of building, and mould has numerous embodiments, is described in detail below by way of multiple embodiment, and all parts of the present invention mainly adopts steel construction:
Embodiment 1, the present embodiment are a kind of embodiments on basis the most.
As shown in Figure 1,2,3, 4, a kind of assembled adjustable architectural prefab mould, comprise underframe 12, described underframe 12 is fixedly installed main mould 1, described main mould 1 surrounding is provided with the other plate 11 of multiple main mould, described main mould 1 surrounds the die cavity of filling paste with the other plate 11 of main mould, and the other plate of main mould described at least one 11 passes through for regulating the other plate connector 13 of main mould of other plate 11 position of main mould detachably to fix with main mould 1.
As shown in Figure 2,3, because the present invention may be used for the building product 100 manufacturing multiple different size, structure, then underframe 12 size by the present invention adopt mould to make the full-size of a few money building products 100 decide, namely underframe 12 size is according to the size needed for maximum sized building product.Underframe 12 is for mould support, underframe 12 in the present embodiment is the welding underframe 12 of building iron mould, underframe 12 comprises plane frame structure 121, supporting mechanism 122, plane frame structure 121 is welded by bar shaped materials such as I-steel, angle steel, channel-section steels and makes, the arranging distance of the I-steel in plane frame structure 121, angle steel or channel-section steel and size, design according to actual load-bearing requirements.The supporting mechanism 122 arranged below the plane frame structure 121 of underframe 12 is for the plane frame structure 121 of support underframe 12, and supporting mechanism 122 can be fixedly connected with fixture such as ground etc. by bolt 123, ensures the stable support of whole underframe 12.Also be provided with support member in the I-steel of plane frame structure 121, angle steel or channel-section steel, for supporting I-steel, angle steel or channel-section steel, prevent local deformation after underframe 12 pressurized, also strengthening support degree simultaneously, prevent main miscellaneous part such as mould 1 grade to be out of shape.Except said structure, underframe 12 can also utilize truss support to realize, below die face or mould side install trussing, object reduces die deformation exactly.
The structure of supporting mechanism 122 is not construed as limiting, and only need realize support function, and the present embodiment adopts supporting leg, is separately positioned on underframe corner.
Supporting mechanism 122 can adopt the fixed support mechanism for fixed support, also can adopt moveable movable support mechanism.Fixed support mechanism can be placed directly on ground, and foundation bolt also can be adopted to be fixed on the ground by supporting mechanism.Movable support mechanism is provided with guide rail, roller, cylinder, roller, ferry device etc., for being moved integrally by underframe 12 in the bottom of supporting mechanism.
As shown in Figure 1, main mould 1 and the other plate 11 of main mould are whole die main body structures, and main mould 1 is identical with building product 100 shape that will make with the shape of the other plate 11 of main mould, and such as: building product 100 is slab construction, then main mould 1 shape is also slab construction; If building product 100 shape one side wall surface is with special shape, then main mould 1 bottom surface also corresponding make consistent with this wall configuration; Building product 100 is partly or entirely non-flat structure, then main mould 1 is corresponding is also be partly or entirely non-flat structure.Main mould 1 bottom surface and main mould other plate 11 internal face shape need setting according to the design of actual building product 100 face shaping, can be plane, curved surface or other shapes.
Main mould 1 can adopt with the connection of underframe 12 and weld, also bolt etc. can be adopted to removably connect mode, in the present embodiment, main mould 1 is realized by bolt with the connection of underframe 12, connecting hole is had with underframe 12 top correspondence bottom main mould 1, bolt is installed in two corresponding connecting holes and underframe 12 and main mould 1 is fixed together, in order to strengthen fixing, the position of connecting hole can be provided with pad, angle steel etc., strengthens bonding strength.
As shown in Figure 1, 2, 3, main mould 1 and the other plate 11 of main mould define die cavity---and filling paste space, slurry is filled in the die cavity between main mould 1 and the other plate 11 of main mould by injection, vibration etc.Be be fixedly connected with mode between main mould 1 with the other plate 11 of main mould in prior art, be unfavorable for that mould is suitable for the building product 100 of different size.In the present invention, between at least one main mould 1 with the other plate 11 of main mould, detachable fixed form is adopted to be connected.Because main mould 1 is applicable to multiple different building product 100, its size coordinates according to maximum sized building product 100, for being less than maximum sized building product 100, then meets other undersized building products 100 by other plate 11 position of the main mould of adjustment.According to the different requirements of building product 100, the other plate 11 of main mould can be that partial fixing connects, part removably connects, and also can all removably connect.Namely wherein the other plate 11 of at least one main mould is dismountable, can meet the building product 100 of suitable for multiple sizes.
As shown in Figure 1, the other plate 11 of main mould realizes being connected by main mould other plate connector 13 with removably connecting between main mould 1, and namely the other plate 11 of main mould described at least one is detachably fixed by the main mould side plate connector 13 and main mould 1 for regulating other plate 11 position of main mould.Because the mode removably connected has multiple, then the structure of the other plate connector 13 of main mould also just has various ways, such as removably connecting can with bolts, buckle connection, magnetic clamping, hydraulic clamp etc., the other plate connector 13 of main mould can be bolt, buckle, magnetic coupling, hydraulic connectors etc., these Detachable connection structure are prior aries, do not repeat them here.The removable connector of these numerous embodiments makes the other plate 11 of the main mould of the present invention 1 and main mould realize multiple removably connecting just.Mode with bolts in the present embodiment, namely the other plate connector 13 of main mould is bolt, bottom the other plate 11 of main mould or sidewall be provided with connecting hole, corresponding main mould 1 bottom surface arranges the connecting hole of multiple diverse location, connecting hole on the other plate 11 of main mould is corresponding with the connecting hole of a certain position of main mould 1, install bolt to fix, the other plate 11 of winner's mould 1 and main mould is fixed together.Because some size of building product 100 seldom changes, also other for the main mould of this side plate 11 can be fixedly connected with main mould 1, and only adjust other main mould side plates 11 needing adjustment.When needing the other plate 11 of the main mould of adjustment to be part, needing the other plate 11 of the main mould of adjustment to move along the other plate 11 of the main mould not needing to adjust, and needing also to keep fitting between other plate 11 two ends of the main mould of adjustment and the other plate 11 of adjacent main mould.
The connecting hole that main mould 1 bottom surface is arranged just can be offered when carrying out die adjustment, and to offer connecting hole be generally from large scale mould, progressively offers the connecting hole of small size mould.The connecting hole offered so just can not affect filled therewith, prevents slurry from spilling in the connecting hole offered.
As shown in Figure 4, due to the die cavity meeting filling paste surrounded between main mould 1 and the other plate 11 of main mould, in order to prevent slurry from leaking, between main mould 1 and the other plate 11 of main mould, the seal 14 for preventing slurry spillage is provided with therebetween.Seal 14 is list structure or laminated structure, and be fitted between main mould 1 and the other plate 11 of main mould, other plate 11 bottom of especially main mould and main mould 1 junction arrange seal 14.The other plate 11 of main mould 1 or main mould also can be provided with groove, and for placing seal 14, seal 14 adopts soft or elastomeric material to make, such as rubber etc.
The shape of the other plate 11 of main mould is determined with designing requirement, the other plate 11 of main mould at general top and the other plate madial wall in bottom surface of bottom are with convex edge or groove, groove or projection are formed on the top of the corresponding building product 100 made and bottom, when building product 100 assembles, the bottom of superstructure goods 100 and the top male-female engagement of substrustion goods 100 are interlocked, convenient for assembly.The end of the other plate 11 of each main mould can also be provided with other plate keeper in addition, for will be adjacent other plate 11 Relatively orientations of two main moulds and assembly and connection together.Other plate keeper is arranged in pairs on the adjacent other plate 11 of two main moulds, and paired two mutual concave-convex clutch location of other plate keeper.The shape of other plate keeper is not construed as limiting, and can be the various structures that mutual concavo-convex grafting coordinates.
Embodiment 2, the present embodiment on the basis of embodiment 1, increase window mould realize.
As shown in Figure 5,6, substantially all comprise window in Exterior Wall Components, then in main mould 1, corresponding position also can reserve the position of window, and this position is separated out by window mould 2.Be provided with at least one window mould 2 in the die cavity that described main mould 1 and the other plate 11 of main mould surround, window mould 2 needs to surround window shape, then window mould 2 shape is generally window jamb shape, and window mostly is rectangle, then the shape of window mould 2 is generally rectangular framework.Described window mould 2 comprises the cushion cap 20 be detachably fixed on main mould 1, coordinate window inner bag 21, window mould regulating part 22, the window inner bag detent mechanism 5 for being located by window inner bag 21 of clamping window frame 200 with cushion cap 20, described window inner bag 21 comprises multistage window form unit, between the window form unit of two, arrange described window mould regulating part 22, described window mould regulating part 22 is end to end laterally next or/and longitudinally change the size and shape of window inner bag 21 with window form unit.
Window inner bag 21, cushion cap 20 are the basic structure of window mould 2, and cushion cap 20 is for supporting window frame 200, and window inner bag 21 coordinates with cushion cap 20 and is fixedly clamped by window frame 200.Cushion cap 20 is identical with window frame 200 geomery with the shape of window inner bag 21.The quantity of window mould 2 is consistent according to the window quantity of the Exterior Wall Components of design, can be one or more.
Adjustable in order to realize window mould 2, then need each window mould 2 to be divided into multiple part, described window inner bag 21 comprises multistage window form unit, and window form unit is strip structure, end to endly just form window inner bag 21, window form unit and window mould regulating part 22 coordinate from beginning to end and regulate window inner bag 21 size.The quantity that window form unit is arranged and position mainly meet the adjustment of window size.Between adjacent window form unit, be provided with described window mould regulating part 22, regulated the size and shape of window by the change of described window mould regulating part 22.Namely window form unit and window mould regulating part 22 lateral surface are plane with the side of slurry contact, or at this position pre-plugged window frame 200 connector, after slurry condensation and window frame 200 form integrative-structure.Be fixedly connected with by removable connector between window form unit with main mould 1, removable connector is identical with main mould other plate connector 13 structure, does not repeat them here.As a whole window inner bag 21 is bolted to connection between window form unit, between window form unit with window mould regulating part 22.
As shown in Figure 5,6, described window mould regulating part 22 is included in window laterally or/and the side window mould regulating part 221 longitudinally arranged and/or the quarter window mould regulating part 222 arranged at window turning, namely as required, window mould regulating part 22 is divided into following three kinds of situations: only comprise side window mould regulating part 221, only comprise quarter window mould regulating part 222, comprise side window mould regulating part 221 and quarter window mould regulating part 222.Side window mould regulating part 221 is for regulating separately window in horizontal or longitudinal size, if regulated in horizontal and vertical size simultaneously, just need to arrange side window mould regulating part 221 in the window form unit of transverse direction, side window mould regulating part 221 is set in the window form unit of longitudinal direction simultaneously.The shape of window mould regulating part 22 is also bar shaped, and wherein side window mould regulating part 221 is linear or shaped form, and quarter window mould regulating part 222 is the strip structure with turning, is L shape.
As shown in Figure 6, the end face of described side window mould regulating part 221, the end face of quarter window mould regulating part 222 are fitted with the end face of window form unit respectively and are offseted, and the end face offseted is all inclined-plane.During the demoulding, first remove bolt, window mould regulating part 22 departs from certain distance with building product 100 under the effect of building product 100 bonding force, end face due to the end face of side window mould regulating part 221, the end face of quarter window mould regulating part 222 and window form unit is bonded to each other is all inclined-plane, be conducive to the demoulding of building product 100, depart from after certain distance, end face due to window mould regulating part 22 is acclivitous inclined-plane, make window mould regulating part 22 up-small and down-big, window mould regulating part 22, just due to Gravitational sliding, departs from building product 100 and gets back to origin-location.
As shown in Figure 8,9, because window inner bag 21 and cushion cap 20 clamp window frame 200, place window inner bag 21 in order to smooth fast and easy and locate, being then provided with window inner bag detent mechanism 5.Described window inner bag detent mechanism 5 comprises the first keeper 51 and the second keeper 52 be fixedly connected with window inner bag 21 with main mould 1 respectively, and the two is detachably fixed together by positioning link 53 by described first keeper 51 and the second keeper 52.First keeper 51 is fixed on main mould 1, second keeper 52 is fixed on window inner bag 21, the two position is corresponding, the first keeper 51 and the second keeper 52 is combined together, then the two is fixed together by positioning link 53 when placing window inner bag 21.According to different detachable fixed forms, then the structure of the first keeper 51, second keeper 52 and positioning link 53 has various ways, a kind of embodiment is: the first keeper 51 with the second keeper 52 is respectively equipped with the corresponding through hole that is communicated with or screw, positioning link 53 plug-in mounting or be screwed onto through hole or screw is interior the two is fixedly connected with; Another kind of embodiment is: the first keeper 51 and the second keeper 52 concave-convex clutch, the two is plugged in together, and prevents window inner bag 21 transverse shifting and locates.The third embodiment can be rotatably connected to buckle as positioning link 53 at the first keeper 51 or the second keeper 52 upper limit, buckle is rotated fastening and the two is fixed together at the second keeper 52 or the first keeper 51.Except above-mentioned embodiment, other modes removably connected are also had also to be applicable to the present invention.
Specifically, in the present embodiment, the through hole that first keeper 51 and the second keeper 52 are offered is taper type hole, and the first keeper 51 and the second keeper 52 bonded to each other after, the through-hole wall face continuous transition that first keeper 51 and the second keeper 52 are offered forms a complete taper type hole, the middle part of positioning link 53 is provided with tapered sleeve, the internal face in the outside wall surface of this tapered sleeve and the taper type hole of the first keeper 51 and the second keeper 52 is fitted, positioning link 53 is down through nut and tightly the first keeper 51 and the second keeper 52 are detachably fixed together.
Between the other plate 11 of described main mould 1 and main mould, window inner bag 21 and the seal that is all respectively equipped with between window mould regulating part 22 and main mould 1, between window inner bag 21 and window frame 200, between cushion cap 20 and window frame 200 for preventing slurry spillage.As long as seal setting position just can be implemented between adjacent component.The edge of adjacent is preferably set.
As shown in Fig. 5,6,7, in order to keep the spacing between the other plate 11 of main mould and window mould 2, prevent the other plate 11 of main mould and window mould 2 to be out of shape, to keep the accurate of preform sizes, be provided with between the other plate 11 of described main mould and window mould 2 for finely tuning and keeping the mould positioning regulating mechanism 23 of spacing accuracy between plate 11 and window mould 2 by main mould.According to the length of the other plate 11 of main mould, window mould 2, mould positioning regulating mechanism 23 can arrange one or more, when two or more mould positioning regulating mechanism 23 is set, mould positioning regulating mechanism 23 is symmetrical arranged relative to the other plate 11 of main mould and window mould 2, so uniform power is applied to the other plate 11 of main mould and window mould 2, by ensureing window mould 2 and main mould, plate 11 is indeformable, also ensure that spacing accuracy therebetween, and by finely tuning spacing therebetween.Mould positioning regulating mechanism 23 can make thickness of wall more accurate, and wall thickness deviation is not more than 2mm.
As shown in Figure 7, mould positioning regulating mechanism 23 comprises and is separately fixed at the other plate 11 of main mould and the tension part 231 at window mould 2 edge, the pull bar 232 through two tension parts 231, described pull bar 232 end is installed with nut, adjust the spacing between two tension parts 231 by adjusting nut, thus adjust the spacing between the other plate 11 of main mould and window mould 2.Tension part 231 and pull bar 232 have various structures, pull bar 232 can one end be fixedly connected with one of them tension part 231, with another tension part 231 grafting, also can simultaneously with the grafting of two tension parts 231.On the window form unit of the tension part 231 fixed window inner bag 21 on window mould 2 or on window mould regulating part 22.
The form of grafting also can be multiple: a kind of is on two tension parts 231, all offer the spliced eye passed for pull bar 232, pull bar 232 one end is provided with plug, other end spinning nut, the plug size of pull bar 232 is greater than spliced eye, and the wall that plug top is pressed onto a tension part 231 prevents pull bar 232 from passing in spliced eye.Another kind offers slot at tension part 231 upper top, and slot width is less than the plug of pull bar 232 end and the apparent size of nut, prevents pull bar 232 from deviating from slot.
The shape of tension part 231 is not construed as limiting, and can be the various ways such as bulk, tabular, I-shaped, U-shaped, select according to material.Mould generally selects metal, then tension part 231 also selects metal, adopts the various ways such as welding, riveted joint, screw to fix.The shape of same plug is also not construed as limiting, and can be the arbitrary shape preventing from deviating from spliced eye or slot.
Said structure is the basic structure of Exterior Wall Components: body of wall adds window.
Embodiment 3, as shown in figures 10-13, the present embodiment on the basis of embodiment 1 body of wall, adds window and the platform that wafts, then add window mould 2 and the platform mould 3 that wafts in corresponding mould.Below describe the platform mould 3 that wafts, the structure of window mould 2 and position in detail, other structures do not repeat them here with embodiment 1.
On the basis of embodiment 1, described mould also comprised height adjustment mechanism and was detachably fixed on the platform mould 3 that wafts bottom main mould 1 top and main mould 1, because the platform that wafts is the outward extending part of exterior wall, be all generally that up and down waft platform in corresponding waft platform and the end, top that be provided with, the corresponding platform mould 3 that wafts also arranges two.The platform mould 3 that wafts described in the present invention comprises the main platform mould 32 that wafts, regulates platform length of wafing or/and the platform that wafts of width regulates mould 31, the other plate 35 of the platform mould that wafts, the described platform that wafts regulates mould 31 to be detachably fixed on by the platform transverse attachment mechanism 33 that wafts the length that main platform mould 32 one or both sides of wafing extend the main platform mould 32 that wafts, and waft platform mould 32, the platform that wafts of described master regulates mould 31 to surround the die cavity of the platform mould 3 that wafts with the other plate 35 of the platform mould that wafts.
The main platform mould 32 that wafts is the primary structures forming the platform that wafts, its size is suitable for the platform that wafts of minimum widith, and when window breadth is widened, the platform that wafts accordingly is also corresponding to be widened, then need at the main platform mould 32 that wafts of lengthening, the present invention just arranges in main platform mould 32 one or both sides of wafing the platform that wafts and regulates mould 31.The platform that wafts regulates mould 31 setting position and length to coordinate window mould 2 position and width.The shape of the main platform mould 32 that wafts customizes according to designing requirement, can be any shape being suitable for architectural design.The platform that wafts in the present embodiment is planar structure.Waft platform transverse attachment mechanism 33 for connecting main platform mould 32 and the platform adjustment mould 31 that wafts of wafing.
As shown in figure 12, the other plate 35 of the platform mould that wafts covers the main platform mould 32 that wafts or/and the platform that wafts regulates mould 31, forms the die cavity manufacturing the platform that wafts for enclosing, and the other plate 35 of the platform mould that wafts detachably is fixed on the platform mould 3 that wafts or/and the platform that wafts regulates on mould 31.As shown in figure 12, the other plate 35 of the platform mould that wafts of main mould top and bottom is all respectively equipped with concaveconvex structure, and the platform that wafts made is fluted or protruding, levels waft platform after mounting, groove coordinates with protruding grafting, makes the upper and lower platform that wafts more stable, assembles more convenient.
In order to adapt to the change of the high and floor height of different window, correspondingly also to adjust the height of the platform that wafts and position.The position that the platform mould 3 that wafts regulates it on main mould 1 by height adjustment mechanism 6.
As shown in figure 12, described height adjustment mechanism 6 comprises the multiple fixtures 61 be arranged on main mould 1, is arranged on main waft platform keeper 62 and the removable connector 63 that waft on platform mould 32, multiple fixtures 61 that platform keeper 62 correspondence of wafing described in each is arranged along main mould 1 longitudinal separation, and each described in waft platform keeper 62 by removable connector 63, the described platform mould 3 that wafts detachably is fixed on main mould 1 top or bottom with one of them fixture 61.
Fixture 61 and waft platform keeper 62 and removable connector 63 can have numerous embodiments, a kind of mode being the present embodiment and adopting: described in waft platform keeper 62 for being arranged on the platform connecting hole that wafts of main platform mould 32 1 sidewall that wafts, described fixture 61 is for being arranged on multiple main mould 1 fixing hole of diverse location on main mould 1, described removable connector 63 is bolt, and the platform connecting hole that wafts described in each is detachably fixedly connected with longitudinally corresponding different described main mould 1 fixing hole arranged in interval the height regulating the platform mould 3 that wafts respectively by bolt.
Except above-mentioned connected mode, fixture 61, the platform keeper 62 that wafts can also be the modes such as buckle connection, magnetic holder stressed joint, hydraulic clamp connection.These modes are routine techniques, do not repeat them here.
Lead plate 35 by waft platform mould 32 and the platform mould that wafts and cross the die cavity of platform shape of wafing, the main platform mould 32 that wafts detachably is fixedly connected with the other plate 35 of the platform mould that wafts, the same with the other plate 11 of main mould with main mould 1, the main modes such as also comprising bolt is connected, buckle connects, magnetic holder stressed joint, hydraulic clamp connection that removably connects of wafing between platform mould 32 with the other plate 35 of the platform mould that wafts, the present embodiment is with bolts.
Described master is waftd the seal be provided with between platform mould 32 and the other plate 35 of the platform mould that wafts for preventing slurry spillage.The seal prevents slurry from leaking from main wafing between platform mould 32 and the other plate 35 of the platform mould that wafts, seal is list structure or laminated structure, be fitted in main wafing between platform mould 32 and the other plate 35 of the platform mould that wafts, plate 35 bottom, platform mould side of especially wafing arranges seal with main platform mould 32 junction of wafing.Main waft platform mould 32 and the other plate 35 of the platform mould that wafts also can be provided with groove, and for placing seal, seal adopts soft or elastomeric material to make, such as rubber etc.
As shown in figures 10-13, due to the general corresponding window of the platform that wafts, window is arranged on about two and corresponding wafts between platform, correspondingly in platform mould 3 too increases window mould 2 wafing.At least one window mould 2 is provided with in the die cavity of the described platform mould 3 that wafts, described window mould 2 comprises the cushion cap 20 being at least detachably fixed on master and wafing on platform mould 32, the window inner bag 21 clamping window frame 200 is coordinated with cushion cap 20, for horizontal or/and longitudinally regulate the window mould regulating part 22 of window inner bag 21 size, for the window inner bag detent mechanism 5 that window inner bag 21 is located, described window mould regulating part 22 is detachably fixedly connected with window inner bag 21, described window inner bag 21 comprises multistage window form unit, described window mould regulating part 22 is set between the window form unit of two, described window mould regulating part 22 is end to end laterally next or/and longitudinally change the size and shape of window inner bag 21 with window form unit.
Window mould 2 structure in the present embodiment with window mould 2 structure in embodiment 2, the annexation only describing all parts in window mould 2 below and waft between platform mould 3.Wherein cushion cap 20 is fixed on main wafing on platform mould 32, if be provided with the platform that wafts to regulate mould 31, then cushion cap 20 is fixed on too and wafts on platform adjustment mould 31.Cushion cap 20 can be changed according to different window inner bag 21 size.In window inner bag 21, the mutual alignment between window form unit, window mould regulating part 22 and annexation, with in embodiment 2, do not repeat them here.Equally, the structure of window inner bag detent mechanism 5 is with embodiment 2, and wherein the fixed position of the first keeper 51 regulates on mould 31 with the platform that wafts at the main platform mould 32 that wafts, and the second keeper 52 is arranged on window inner bag 21, and the two is mutually corresponding.
As shown in Figure 10, also mould positioning regulating mechanism 23 can be provided with between window mould 2 and the other plate 11 of main mould.The setting of mould positioning regulating mechanism 23 regulates for spacing accuracy between window mould 2 and the other plate 11 of main mould, and guarantee platform size of wafing is accurate.The concrete structure of mould positioning regulating mechanism 23 does not repeat them here with embodiment 2.The tension part 231 of mould positioning regulating mechanism 23 is separately fixed at window mould 2 with on the other plate 11 of main mould.
As shown in figure 13, in the present embodiment, except described master is waftd the seal be provided with between platform mould 32 and the other plate 35 of the platform mould that wafts for preventing slurry spillage.Also correspondingly between cushion cap 20, window frame 200, window inner bag 21 seal 14 is provided with, prevent slurry from leaking from window frame about 200, seal 14 is list structure or laminated structure, be fitted between cushion cap 20 and window frame 200, between window frame 200 and window inner bag 21, seal there is structure with embodiment 2, do not repeat them here.
Embodiment 4, except the planar structure mould of embodiment 1,2, mould of the present invention can also be on the basis of embodiment 1-3, makes the turnover mould with replicated structures, and namely main mould 1 is with replicated structures.
As illustrated in figures 14-16, a kind of assembled adjustable architectural prefab mould, comprise underframe 12, described underframe 12 is fixedly installed main mould 1, described main mould 1 surrounding is provided with the other plate 11 of multiple main mould, described main mould 1 surrounds the die cavity of filling paste with the other plate 11 of main mould, and the other plate of main mould described at least one 11 passes through for regulating the other plate connector 13 of main mould of other plate 11 position of main mould detachably to fix with main mould 1.
In turnover mould, main mould 1 and the other plate 11 of main mould are all turnover shape, the mould of turnover, two parts can be divided into generally: horizontal component and vertical portion, wherein, horizontal component needs the part of horizontal positioned or inclination angle less part when referring to and manufacture building product 100, vertical portion needs the part of vertically placing or inclination angle larger part when referring to and manufacture building product 100, vertical portion is except arranging main mould 1 and the other plate 11 of main mould, also need main mould 1 relative spacing is provided with deadlight 16, spacing between main mould 1 and deadlight 16 is exactly the thickness of building product 100, main mould 1, the cavity surrounded between deadlight 16 and the other plate 11 of main mould is die cavity.Corresponding with main mould 1, underframe 12 keeps with main mould 1 form fit and supports main mould 1.
In the present embodiment, main mould 1 and the other plate 11 of main mould are all L shape, and main mould 1 comprises horizontal component and vertical portion, and main mould 1 correspondence of vertical portion is also provided with deadlight 16 and coordinates with main mould 1 shape surrounded required for building product 100.The underframe 12 of the present embodiment is except being arranged on except below main mould 1, also main mould 1 side is provided with underframe 12, namely underframe 12 is also L-shaped, and the underframe 12 below main mould 1 can be integrative-structure with the underframe 12 of main mould 1 side, also can arrange respectively and be fixed together.The underframe 12 arranged in main mould 1 side as operating desk, conveniently can be in the milk in mould.
1, for the turnover building product 100 of different in width, the other plate 11 of main mould can regulate in the plane in movement; For the turnover building product 100 of different size, the other plate 11 of main mould can also be replaced with different-thickness to be suitable for; Deadlight 16 moves to regulate building product 100 thickness; For the building product 100 that middle wall displacement is fenestrate, deadlight 16 center is window the form in hole in steel plate center; For the building product 100 that middle wall displacement is windowless, deadlight 16 is monoblock steel plate;
The present embodiment by changing the other plate of transition location, can also adapt to different turnover building products 100.
In turnover mould, except said structure, can also arrange fenestrate mould 2 in main mould 1, window mould 2 can be planar structure also can be replicated structures.
Described window mould 2 comprises the cushion cap be detachably fixed on main mould 1, coordinate window inner bag, window mould regulating part, the window inner bag detent mechanism for being located by window inner bag of clamping window frame with cushion cap, described window inner bag comprises multistage window form unit, between the window form unit of two, arrange described window mould regulating part, described window mould regulating part and the end to end transverse direction of window form unit are or/and longitudinally change the size and shape of window inner bag.
Wherein, the concrete structure of cushion cap, window inner bag, window mould regulating part, window inner bag detent mechanism, window mould, with embodiment 2, does not repeat them here.
In order to keep the spacing between the other plate 11 of main mould and window mould 2, prevent the other plate 11 of main mould and window mould 2 to be out of shape, to keep the accurate of preform sizes, can also be provided with between the other plate 11 of described main mould and window mould 2 for finely tuning and keeping the mould positioning regulating mechanism of spacing accuracy between plate 11 and window mould 2 by main mould.Mould positioning regulating mechanism is preferred embodiment, can arrange and also can not arrange.Mould positioning regulating mechanism concrete structure, with embodiment 2, does not repeat them here.
Between the other plate 11 of described main mould 1 and main mould, window inner bag 21 and the seal that is all respectively equipped with between window mould regulating part 22 and main mould 1, between window inner bag 21 and window frame 200, between cushion cap 20 and window frame 200 for preventing slurry spillage.
Embodiment 5, on the basis of embodiment 2, the present embodiment also add a mould.Below describe the present embodiment in detail:
As shown in figs. 17-18, a kind of assembled adjustable architectural prefab mould, comprise underframe 12, described underframe 12 is fixedly installed main mould 1, described main mould 1 surrounding is provided with the other plate 11 of multiple main mould, described main mould 1 surrounds the die cavity of filling paste with the other plate 11 of main mould, the other plate 11 of main mould described at least one is detachably fixed by the other plate connector 13 of main mould and main mould 1 for regulating other plate 11 position of main mould, at least one window mould 2 is provided with in described die cavity, described window mould 2 comprises the window inner bag 21 being detachably fixed on and main mould 1 surrounding window shape, for horizontal or/and longitudinally regulate the window mould regulating part 22 of window size, described window mould regulating part 22 is detachably fixed on main mould 1.
Described mould is also included in the door mould 8 arranged in main mould 1, described door mould 8 comprises the multiple main door mould that surrounds a shape and the door mould regulating part for adjustment doors size, described door mould regulating part is arranged between main door mould, the concrete structure of door mould 8 is identical with window mould 2 structure, just effect is different with position, for door mould 8 structure, do not repeat them here.
Described main mould 1 is identical with embodiment 1 with the structure of the other plate 11 of main mould, does not repeat them here.
Described window mould 2 and window mould regulating part and constructive embodiment 2 identical, do not repeat them here.
Claims (9)
1. an assembled adjustable architectural prefab mould, it is characterized in that, comprise underframe, described underframe is fixedly installed main mould, described main mould surrounding is provided with the other plate of multiple main mould, described main mould and the other plate of main mould surround the die cavity of filling paste, and the other plate of main mould described at least one is detachably fixed by the other plate connector of main mould and main mould for regulating the other Board position of main mould; At least one window mould is provided with in the die cavity that described main mould and the other plate of main mould surround, described window mould comprises the cushion cap be detachably fixed on main mould, coordinate window inner bag, window mould regulating part, the window inner bag detent mechanism for being located by window inner bag of clamping window frame with cushion cap, described window inner bag comprises multistage window form unit, between the window form unit of two, arrange described window mould regulating part, described window mould regulating part and the end to end transverse direction of window form unit are or/and longitudinally change the size and shape of window inner bag.
2. assembled adjustable architectural prefab mould according to claim 1, is characterized in that, described window mould regulating part is included in window laterally or/and the side window mould regulating part longitudinally arranged and/or the quarter window mould regulating part arranged at window turning; The end face of described side window mould regulating part, the end face of quarter window mould regulating part are fitted with the end face of window form unit respectively and are offseted, and the end face offseted is all inclined-plane.
3. assembled adjustable architectural prefab mould according to claim 1, it is characterized in that, described window inner bag detent mechanism comprises the first keeper and the second keeper that are fixedly connected with window inner bag with main mould respectively, and the two is detachably fixed together by positioning link by described first keeper and the second keeper.
4. assembled adjustable architectural prefab mould according to claim 1, it is characterized in that, between the other plate of described main mould and main mould, window inner bag and the seal that is all respectively equipped with between window mould regulating part and main mould, between window inner bag and window frame, between cushion cap and window frame for preventing slurry spillage.
5. assembled adjustable architectural prefab mould according to claim 1, is characterized in that, is provided with for finely tuning and keeping the mould positioning regulating mechanism of spacing accuracy between the other plate of main mould and window mould between the other plate of described main mould and window mould.
6. assembled adjustable architectural prefab mould according to claim 1, it is characterized in that, described mould also comprises and is detachably fixed on the platform mould that wafts bottom main mould top and main mould by height adjustment mechanism, the described platform mould that wafts comprises the main platform mould that wafts, regulates platform length of wafing or/and the platform that wafts of width regulates mould, the other plate of the platform mould that wafts, the described platform that wafts regulates mould to be detachably fixed on by the platform transverse attachment mechanism that wafts the length that main platform mould one or both sides of wafing extend the main platform mould that wafts, and waft platform mould, the platform that wafts of described master regulates mould to surround the die cavity of the platform mould that wafts with the other plate of the platform mould that wafts.
7. assembled adjustable architectural prefab mould according to claim 6, it is characterized in that, described height adjustment mechanism comprises the multiple fixtures be arranged on main mould, is arranged on main waft platform keeper, the removable connector that waft on platform mould, the corresponding multiple fixtures arranged along main mould longitudinal separation of the platform keeper that wafts described in each, and each described in waft platform keeper and one of them fixture by removable connector, the described platform mould that wafts detachably is fixed on main mould top or bottom.
8. assembled adjustable architectural prefab mould according to claim 7, it is characterized in that, the described platform keeper that wafts is the platform connecting hole that wafts being arranged on main platform mould one sidewall that wafts, described fixture is the multiple main mould fixing hole being arranged on diverse location on main mould, described removable connector is bolt, and the platform connecting hole that wafts described in each is detachably fixedly connected with the longitudinally corresponding different described main mould fixing hole arranged in interval the height regulating the platform mould that wafts respectively by bolt.
9. assembled adjustable architectural prefab mould according to claim 6, it is characterized in that, at least one window mould is provided with in the die cavity of the described platform mould that wafts, described window mould comprises the cushion cap being at least detachably fixed on master and wafing on platform mould, the window inner bag clamping window frame is coordinated with cushion cap, for horizontal or/and longitudinally regulate the window mould regulating part of window inner bag size, for the window inner bag detent mechanism of window inner bag location, described window mould regulating part is detachably fixedly connected with window inner bag, described window inner bag comprises multistage window form unit, described window mould regulating part is set between the window form unit of two, described window mould regulating part and the end to end transverse direction of window form unit are or/and longitudinally change the size and shape of window inner bag.
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| CN201310534544.1A CN103522399B (en) | 2013-10-31 | 2013-10-31 | Assembled adjustable architectural prefab mould |
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| CN201310534544.1A CN103522399B (en) | 2013-10-31 | 2013-10-31 | Assembled adjustable architectural prefab mould |
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| CN103522399B true CN103522399B (en) | 2016-03-02 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106426522B (en) * | 2016-09-28 | 2020-12-15 | 周兆弟 | Adjustable I-shaped pile die |
| CN108673716A (en) * | 2018-03-30 | 2018-10-19 | 刘路清 | A kind of detachable brick template easily taken out |
| CN109732755A (en) * | 2019-03-05 | 2019-05-10 | 泗县汉能诚信电气工程有限公司 | A kind of casting platform of prefabricated panel |
| CN110421699A (en) * | 2019-07-25 | 2019-11-08 | 德睿盛兴（大连）装配式建筑科技有限公司 | A kind of assembled side form of prefabricated component |
| CN110509410B (en) * | 2019-09-27 | 2021-04-09 | 中国十七冶集团有限公司 | Modularization precast concrete component mould of adjustable size of pouring |
| CN112829050B (en) * | 2021-02-19 | 2022-04-26 | 广东博智林机器人有限公司 | Pouring die |
| CN115431398B (en) * | 2021-06-04 | 2024-06-07 | 周兆弟 | Preparation process of prefabricated pile wall and prefabricated pile wall |
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| EP1900489A2 (en) * | 2006-09-13 | 2008-03-19 | Elematic Oy Ab | Sidewall construction of a casting mold |
| CN202106459U (en) * | 2011-05-19 | 2012-01-11 | 黑龙江宇辉新型建筑材料有限公司 | Mold for producing free combination attraction building part |
| CN202805386U (en) * | 2012-08-21 | 2013-03-20 | 天津银龙预应力材料股份有限公司 | Bed box steel die for manufacturing of concrete plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1900489A2 (en) * | 2006-09-13 | 2008-03-19 | Elematic Oy Ab | Sidewall construction of a casting mold |
| CN202106459U (en) * | 2011-05-19 | 2012-01-11 | 黑龙江宇辉新型建筑材料有限公司 | Mold for producing free combination attraction building part |
| CN202805386U (en) * | 2012-08-21 | 2013-03-20 | 天津银龙预应力材料股份有限公司 | Bed box steel die for manufacturing of concrete plate |
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| CN103522399A (en) | 2014-01-22 |
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Address after: 518000 Guangdong province Shenzhen city Longhua District Guanlan street community residents around the old gentleman cloth small head hill area Patentee after: Shenzhen Hailong Building Technology Co. Ltd. Address before: 518110 Guangdong city of Shenzhen province Baoan District Guanlan gentleman cloth Xingfa Road No. eight Patentee before: Shenzhen Hailong Building Product Co., Ltd. |
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Address after: No. 8, junzi buxingfa Road, Guanlan street, Longhua District, Shenzhen, Guangdong 518000 Patentee after: CSCEC Hailong Technology Co.,Ltd. Address before: 518000 paishan District, laowei resident group leader, junzibu community, Guanlan street, Longhua New District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN HAILONG BUILDING TECHNOLOGY Co.,Ltd. |
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