CN103522064B - Plate bead cutter and Sheet Metal Processing method - Google Patents

Plate bead cutter and Sheet Metal Processing method Download PDF

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Publication number
CN103522064B
CN103522064B CN201310459984.5A CN201310459984A CN103522064B CN 103522064 B CN103522064 B CN 103522064B CN 201310459984 A CN201310459984 A CN 201310459984A CN 103522064 B CN103522064 B CN 103522064B
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plate
cutter
waste material
conveyer belt
conveying device
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CN103522064A (en
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杨自立
苏江飞
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Hunan Aviation Powerplant Research Institute AECC
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China Aircraft Power Machinery Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)

Abstract

The invention provides a kind of plate bead cutter, comprising: conveying device and shearing unit, shear unit and be arranged on the pipeline of conveying device, for compressing plate and shear multiple limits of plate simultaneously; Plate bead cutter also comprises punch mechanism, and punch mechanism is arranged on the pipeline of conveying device, for punching on plate while shearing plate.Compared to existing technology, plate when adopting plate bead cutter of the present invention to produce steel door adds man-hour, first conveying device is delivered to plate and shears unit place, and then shearing unit and punch mechanism are sheared plate respectively simultaneously and rush hole of button, and manufacturing procedure is simple; Whole process is full-automatic, and not only production efficiency is high and transmit without the need to manpower, reduces production cost while saving labour; Again plate needs multiple limits of shearing can shear under the effect of shearing unit, shear precision is high simultaneously, and the uniform quality of steel door after processing, stable.

Description

Plate bead cutter and Sheet Metal Processing method
Technical field
The present invention relates to sheet-metal formed servicing unit field, especially, relate to a kind of plate bead cutter.In addition, the invention still further relates to a kind of Sheet Metal Processing method.
Background technology
Along with antitheft door enters into huge numbers of families, on market, the Production requirement of steel door is increasing, when existing steel door is produced, because the plate for the production of steel door exists clout when blanking, therefore Sheet Metal Processing is being become in the process of steel door, need to shear the limit of steel door, to meet design size requirement.
In prior art, Sheet Metal Processing is being become in the process of steel door, generally needing to shear former and later two minor faces of plate, to meet design size requirement.During Sheet Metal Processing, first the die-cut plate shearing machine of general employing is sheared a wherein minor face of plate, and then adopt this die-cut plate shearing machine another minor face to plate to shear, after two minor faces of plate have all been sheared, finally adopt perforating press at plate upper punch hole of button again.
In Sheet Metal Processing process, first adopt die-cut plate shearing machine to shear two minor faces of plate respectively, and then adopt perforating press at plate upper punch hole of button, whole Sheet Metal Processing process is semi-automatic, and production efficiency is low; Processing dimension is wayward, and the quality of steel door cannot ensure uniformity; And whole process complex procedures, need a large amount of manpower transfer operations.
Summary of the invention
The present invention aim to provide a kind of manufacturing procedure simple, labour can be saved, reduce production cost and the stable plate bead cutter of the uniform quality of steel door after processing and Sheet Metal Processing method, to solve that existing Sheet Metal Processing process is semi-automatic, production efficiency quality that is low, steel door cannot ensure uniformity and whole process complex procedures, to need the technical problem of a large amount of manpower transfer operations.
For achieving the above object, the invention provides a kind of plate bead cutter, comprising: conveying device; Shear unit, shear unit and be arranged on the pipeline of conveying device, for compressing plate and shear multiple limits of plate simultaneously; And punch mechanism, punch mechanism is arranged on the pipeline of conveying device, for punching on plate while shearing plate.
Further, shear unit and comprise the first cutter and the second cutter that the throughput direction along conveying device sets gradually; Punch mechanism is arranged between the first cutter and the second cutter.
Further, conveying device comprises: pedestal; And plate conveying assembly, plate conveying assembly is arranged on pedestal, and plate conveying assembly comprises the plate conveyer belt for carrying plate.
Further, conveying device also comprises the first waste material conveying assembly and the second waste material conveying assembly of the waste material output for plate cutting is produced; First waste material conveying assembly is arranged on the first cutter, and the first waste material conveying assembly comprises the first scrap web for carrying waste material, the vertical plate conveyer belt of the first scrap web and be positioned at the below of plate conveyer belt; Second waste material conveying assembly is arranged on the second cutter, and the second waste material conveying assembly comprises the second scrap web for carrying waste material, the vertical plate conveyer belt of the second scrap web and be positioned at the below of plate conveyer belt.
Further, bead cutter also comprises the prelocalization mechanism for positioning along the traffic direction of plate plate, and prelocalization organization establishes is on the second cutter.
Further, bead cutter also comprises the first side positioning mechanism group for positioning along the traffic direction of vertical plate plate; First side positioning mechanism group is arranged on the first cutter and the second cutter, and between the first cutter and the second cutter.
Further, bead cutter also comprises the second side positioning mechanism group for positioning along the traffic direction of vertical plate plate; Second side positioning mechanism group is arranged on the first cutter and the second cutter, and between the first cutter and the second cutter; First side positioning mechanism group and the second side positioning mechanism group are arranged in the both sides of plate conveyer belt along the traffic direction of plate.
Further, bead cutter also comprises and is arranged on the first cutter, the second cutter and punch mechanism, for the guide guided the traffic direction of plate; Guide comprises eight guide ribs, and eight guide ribs are arranged at the both sides of plate conveyer belt along the traffic direction of plate.
Further, bead cutter also comprises the elevating mechanism for the plate sunk during punching is up ejected; Elevating mechanism to be arranged on pedestal and to be positioned at the below of plate conveyer belt.
According to a further aspect in the invention, additionally provide a kind of processing method of plate, comprise the following steps: S1: input plate; S4: simultaneously many limits of plate are sheared and punching on plate according to design size.
Further, after completing steps S1, and before carrying out step S4, also comprise step: S2: plate is positioned along the both direction of its traffic direction with its traffic direction vertical.
Further, after completing steps S2, and before carrying out step S4, also comprise step: S3: compress plate.
Further, after completing steps S4, also step is comprised: S6: export the waste material departed from from plate.
Further, after completing steps S4, and before carrying out step S6, also comprise step: S5: the plate sunk when upwards ejecting punching.
The present invention has following beneficial effect:
Compared to existing technology, plate when adopting plate bead cutter of the present invention to produce steel door adds man-hour, first conveying device is delivered to plate and shears unit place, and then shearing unit and punch mechanism are sheared plate respectively simultaneously and rush hole of button, and manufacturing procedure is simple;
Whole process is full-automatic, and not only production efficiency is high and transmit without the need to manpower, reduces production cost while saving labour;
Again plate needs multiple limits of shearing can shear under the effect of shearing unit, shear precision is high simultaneously, and the uniform quality of steel door after processing, stable.
Except object described above, feature and advantage, the present invention also has other object, feature and advantage.Below with reference to figure, the present invention is further detailed explanation.
Accompanying drawing explanation
The accompanying drawing forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 partly cuts open main TV structure schematic diagram according to plate bead cutter of the present invention; And
Fig. 2 is the plan structure schematic diagram according to plate bead cutter of the present invention.
Description of reference numerals
1, conveying device; 10, pedestal; 11, plate conveying assembly; 110, plate conveyer belt; 12, the first waste material conveying assembly; 120, the first scrap web; 13, the second waste material conveying assembly; 130, the second scrap web; 2, unit is sheared; 21, the first cutter; 22, the second cutter; 3, punch mechanism; 4, prelocalization mechanism; 5, the first side positioning mechanism group; 6, guide; 61, guide ribs; 7, elevating mechanism; 8, the second side positioning mechanism group.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
As shown in Figure 1, a kind of plate bead cutter of the present invention, comprising: conveying device 1 and shearing unit 2, shears unit 2 and is arranged on the pipeline of conveying device 1, for compressing plate and shear multiple limits of plate simultaneously; Plate bead cutter also comprises punch mechanism 3, and punch mechanism 3 is arranged on the pipeline of conveying device 1, for punching on plate while shearing plate.Plate when adopting plate bead cutter of the present invention to produce steel door adds man-hour, first start conveying device 1 and plate is delivered to shearing unit 2 place, and then startup shearing unit 2 pairs of plates need multiple limits of shearing to shear simultaneously, and while shearing, startup punch mechanism 3 pairs of plates rush hole of button simultaneously.Compared to existing technology, plate when adopting plate bead cutter of the present invention to produce steel door adds man-hour, first conveying device 1 is delivered to plate and shears unit 2 place, and then shearing unit 2 and punch mechanism 3 are sheared plate respectively simultaneously and rush hole of button, and manufacturing procedure is simple; Whole process is full-automatic, and not only production efficiency is high and transmit without the need to manpower, reduces production cost while saving labour; Again plate needs multiple limits of shearing can shear under the effect of shearing unit 2, shear precision is high simultaneously, and the uniform quality of steel door after processing, stable.
In the present invention, only need shear plate former and later two minor faces along its traffic direction vertical, therefore in the present embodiment, shear unit 2 to only include the first cutter 21 and the second cutter 22, first cutter 21 that the throughput direction along conveying device 1 sets gradually and the second cutter 22 and shear the rear minor face of plate and front minor face respectively simultaneously; Again because the hole of button on existing steel door is generally between the forward and backward minor face of steel door, therefore in the present embodiment, for being arranged between the first cutter 21 and the second cutter 22 at the punch mechanism 3 of plate upper punch hole of button, again because existing steel door have L.H.flapped door and R.H.flapped door point, therefore in the present embodiment, the quantity of punch mechanism 3 is two pieces, and this two pieces punch mechanism 3 is positioned opposite along the throughput direction left and right of plate conveyer belt 110.
In the present embodiment, as shown in Figure 1, conveying device 1 comprises pedestal 10, and plate conveying assembly 11.Pedestal 10 is arranged in ground base; Plate conveying assembly 11 is arranged on pedestal 10, the plate conveyer belt 110 that plate conveying assembly 11 comprises transmission component and is connected with transmission component, adds man-hour, and transmission component drives the action of plate conveyer belt 110 to carry plate.
More preferably, conveying device 1 also comprises the first waste material conveying assembly 12 and the second waste material conveying assembly 13 that the waste material for plate cutting is produced exports; First waste material conveying assembly 12 is arranged on the first cutter 21, first waste material conveying assembly 12 comprises for carrying the first scrap web 120 of waste material and driving the driven unit of the first scrap web 120 action, the vertical plate conveyer belt 110 of the first scrap web 120 and be positioned at the below of plate conveyer belt 110; Second waste material conveying assembly 13 is arranged on the second cutter 22, second waste material conveying assembly 13 comprises for carrying the second scrap web 130 of waste material and driving the driven unit of the second scrap web 130 action, the vertical plate conveyer belt 110 of the second scrap web 130 and be positioned at the below of plate conveyer belt 110.
Add man-hour, the waste material come off from plate respectively under drop in the first scrap web 120 and the second scrap web 130, and under the effect of the respective driven unit of the first scrap web 120 and the second scrap web 130, export plate bead cutter respectively.
In the present invention, as shown in Figure 1, bead cutter also comprises the prelocalization mechanism 4 for positioning along the traffic direction of plate plate, and prelocalization mechanism 4 is arranged on the second cutter 22.When plate conveyer belt 110 is delivered to shearing unit 2 place plate, the plate be positioned on plate conveyer belt 110 may depart from the position designed in advance, therefore shearing plate and need before punching again to position plate, therefore prelocalization mechanism 4 is set on the second cutter 22, for positioning the traffic direction of plate along plate.
Further, as shown in Figure 2, bead cutter also comprises the first side positioning mechanism group 5 for positioning along the traffic direction of vertical plate plate; First side positioning mechanism group 5 is arranged on the first cutter 21 and the second cutter 22, and between the first cutter 21 and the second cutter 22.In the present embodiment, the first side positioning mechanism group 5 comprises two the first side positioning mechanisms, and these two first side positioning mechanisms are connected with the second cutter 22 with the first cutter 21 respectively.
Further, bead cutter also comprises the second side positioning mechanism group 8 for positioning along the traffic direction of vertical plate plate; Second side positioning mechanism group 8 is arranged on the first cutter 21 and the second cutter 22, and between the first cutter 21 and the second cutter 22; First side positioning mechanism group 5 and the second side positioning mechanism group 8 are arranged in the both sides of plate conveyer belt 110 along the traffic direction of plate.In the present embodiment, the second side positioning mechanism group 8 comprises two the second side positioning mechanisms, and these two second side positioning mechanisms are connected with the second cutter 22 with the first cutter 21 respectively.
When plate conveyer belt 110 is delivered to shearing unit 2 place plate, the plate be positioned on plate conveyer belt 110 may depart from the position designed in advance, therefore shearing plate and need before punching again to position plate, therefore the first side positioning mechanism group 5 and the second side positioning mechanism group 8 being used for positioning along its traffic direction vertical plate is set between the first cutter 21 and the second cutter 22.
Again further, as shown in Figure 2, bead cutter also comprises and is arranged on the first cutter 21, second cutter 22 and punch mechanism 3, for the guide 6 guided the traffic direction of plate; Guide 6 comprises eight guide ribs, 61, eight guide ribs 61 are arranged at plate conveyer belt 110 both sides along the traffic direction of plate.In the course of conveying of plate, relatively may there is larger slip by plate conveyer belt 110 in the plate be positioned on plate conveyer belt 110, therefore the guide 6 being used for guiding the traffic direction of plate is set on pedestal 10, guide 6 be positioned at the effect of the guide ribs 61 of plate conveyer belt 110 both sides under, plate will be followed plate conveyer belt 110 and be run, thus avoid plate to occur larger slip.
Further, as shown in Figure 2, bead cutter also comprises the elevating mechanism 7 for the plate sunk during punching is up ejected; Elevating mechanism 7 to be arranged on pedestal 10 and to be positioned at the below of plate conveyer belt 110.Add man-hour, plate is positioned on plate conveyer belt 110, when punch mechanism 3 pairs of plates rush hole of button, being positioned at the plate on plate conveyer belt 110 will to lower recess under the effect of stamping press, after punching completes, the plate sunk brings obstruction by giving the conveying of plate conveyer belt 110, therefore on pedestal 10 and the below being positioned at plate conveyer belt 110 arranges elevating mechanism 7, for the plate sunk during punching is upwards ejected, so that plate conveyer belt 110 can drive plate to move to subsequent processing smoothly.
The processing method of a kind of plate of the present invention, comprises the following steps:
S1: input plate;
S4: simultaneously many limits of plate are sheared and punching on plate according to design size.
Particularly, during Sheet Metal Processing, first input plate, and then many limits of plate are sheared and punching on plate according to design size simultaneously.In the process of whole plate, first automation input plate, then shear and punching on plate plate, manufacturing procedure is simple simultaneously; Whole process is full-automatic, and not only production efficiency is high and transmit without the need to manpower, reduces production cost while saving labour; Again plate needs multiple limits of shearing to shear, shear precision is high simultaneously, and the uniform quality of steel door after processing, stable.
More preferably, after completing steps S1, and before carrying out step S4, also comprise step:
S2: plate is positioned along the both direction of its traffic direction with its traffic direction vertical.
Particularly, in the present invention, need to shear former and later two minor faces along its direction of motion vertical of plate, when normally inputting, parallel its traffic direction input of plate, former and later two minor faces its throughput direction vertical of plate.But in the input operation of reality, the plate of input generally all can depart from the position designed in advance, therefore after plate input, and shearing plate and need before punching again to position plate, therefore according to the input mode of plate, plate is positioned along the both direction of its traffic direction with its traffic direction vertical, to readjust the position of plate.
More preferably, after completing steps S2, and before carrying out step S4, also comprise step:
S3: compress plate.
Particularly, when completing plate behind the both direction location of its traffic direction and its traffic direction vertical, and shearing plate and before punching, for prevent locate after plate shear and punching time slide, therefore shearing plate and be fixed plate before punching on plate, thus avoid plate to slide when shearing and punching, improve the machining accuracy of shearing and punching, the final precision improving steel door.
In the present invention, after completing steps S4, also comprise step:
S6: export the waste material departed from from plate.
Particularly, many limits of plate are sheared when completing according to design size and after punching, also needs the waste material departing from from plate in this shearing and punch operation to export on plate.
More preferably, after completing steps S4, and before carrying out step S6, also comprise step:
S5: the plate sunk when upwards ejecting punching.
Particularly, in the process of reality, plate is generally put on the belt input, after complete punching on plate, plate, under the effect of stamping press, may sink, thus affect the normal output of plate, therefore in order to enable to shear and plate after punching exports smoothly, therefore plate export forward direction ejects punching time sagging plate so that plate can export smoothly.
In the present invention, when adopting the sheet metal shear in the present invention to complete the procedure of processing to plate, whole process is described below:
1, start plate conveying assembly 11, plate is delivered to the front end of the second cutter 22, then stop plate conveying assembly 11;
2, start prelocalization mechanism 4, first side positioning mechanism group 5 to carry out positioning along the throughput direction of plate with the both direction of the throughput direction of vertical plate to the plate be positioned on plate conveyer belt 110 respectively with the second side positioning mechanism group 8;
3, start the first cutter 21 to be fixed rear, the front two ends of the traffic direction along vertical plate of plate respectively with the second cutter 22, after plate is fixed, prelocalization mechanism 4 returns back to original state;
4, after plate compresses, according to design size, the first cutter 21 and the second cutter 22 are sheared simultaneously to rear, the front minor face along its traffic direction vertical of plate, and the first cutter 21 and the second cutter 22 start punch mechanism 3 while to plate cutting, make punch mechanism 3 at plate upper punch hole of button;
5, plate is being sheared and while punching, is starting the first waste material conveying assembly 12 and the second waste material conveying assembly 13, or after the shearing of plate and punching complete, restart the first waste material conveying assembly 12 and the second waste material conveying assembly 13, the waste material fallen to when shearing in the first scrap web 120 and the second scrap web 130 is exported plate bead cutter;
6, after punching completes, start elevating mechanism 7 and the plate sunk during punching is upwards ejected;
7, start conveying device 1 and plate is delivered to subsequent processing, shear unit 2, punch mechanism 3, first waste material conveying assembly 12, second waste material conveying assembly 13, first side positioning mechanism group 5, second side positioning mechanism group 8 and elevating mechanism 7 and return back to original state.
As can be seen from the above description, the above embodiments of the present invention achieve following technique effect:
Compared to existing technology, plate when adopting plate bead cutter of the present invention to produce steel door adds man-hour, first conveying device is delivered to plate and shears unit place, and then shearing unit and punch mechanism are sheared plate respectively simultaneously and rush hole of button, and manufacturing procedure is simple; Whole process is full-automatic, and not only production efficiency is high and transmit without the need to manpower, reduces production cost while saving labour; Again plate needs multiple limits of shearing can shear under the effect of shearing unit, shear precision is high simultaneously, and the uniform quality of steel door after processing, stable.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. a plate bead cutter, is characterized in that, comprising:
Conveying device (1), described conveying device (1) comprises pedestal (10) and plate conveying assembly (11), described pedestal (10) is arranged in ground base, described plate conveying assembly (11) is arranged on described pedestal (10), the plate conveyer belt (110) that described plate conveying assembly (11) comprises transmission component and is connected with transmission component;
Shear unit (2), described shearing unit (2) is arranged on the pipeline of described conveying device (1), for compressing plate and shear multiple limits of described plate simultaneously; And
Punch mechanism (3), described punch mechanism (3) is arranged on the pipeline of described conveying device (1), for punching on described plate while shearing described plate; And
For the elevating mechanism (7) that the plate sunk during punching is up ejected; Described elevating mechanism (7) is arranged at described pedestal (10) and goes up and the below being positioned at described plate conveyer belt (110).
2. plate bead cutter according to claim 1, is characterized in that,
Described shearing unit (2) comprises the first cutter (21) and the second cutter (22) that the throughput direction along described conveying device (1) sets gradually;
Described punch mechanism (3) is arranged between described first cutter (21) and described second cutter (22).
3. plate bead cutter according to claim 2, is characterized in that,
Described conveying device (1) also comprises the first waste material conveying assembly (12) and the second waste material conveying assembly (13) of the waste material output for plate cutting is produced;
Described first waste material conveying assembly (12) is arranged on described first cutter (21), described first waste material conveying assembly (12) comprises the first scrap web (120) for carrying described waste material, the vertical described plate conveyer belt (110) of described first scrap web (120) and be positioned at the below of described plate conveyer belt (110);
Described second waste material conveying assembly (13) is arranged on described second cutter (22), described second waste material conveying assembly (13) comprises the second scrap web (130) for carrying described waste material, the vertical described plate conveyer belt (110) of described second scrap web (130) and be positioned at the below of described plate conveyer belt (110).
4. plate bead cutter according to claim 2, is characterized in that,
Described bead cutter also comprises the prelocalization mechanism (4) for positioning along the traffic direction of described plate described plate, and described prelocalization mechanism (4) is arranged on described second cutter (22).
5. plate bead cutter according to claim 2, is characterized in that,
Described bead cutter also comprises the first side positioning mechanism group (5) for positioning along the traffic direction of vertical described plate described plate;
Described first side positioning mechanism group (5) is arranged on described first cutter (21) and described second cutter (22), and is positioned between described first cutter (21) and described second cutter (22).
6. plate bead cutter according to claim 5, is characterized in that,
Described bead cutter also comprises the second side positioning mechanism group (8) for positioning along the traffic direction of vertical described plate described plate;
Described second side positioning mechanism group (8) is arranged on described first cutter (21) and described second cutter (22), and is positioned between described first cutter (21) and described second cutter (22);
Described first side positioning mechanism group (5) and described second side positioning mechanism group (8) are arranged in the both sides of described plate conveyer belt (110) along the traffic direction of described plate.
7. plate bead cutter according to claim 2, is characterized in that,
Described bead cutter also comprises and is arranged on described first cutter (21), described second cutter (22) and punch mechanism (3), for the guide (6) guided the traffic direction of described plate;
Described guide (6) comprises eight guide ribs (61), and described eight guide ribs (61) are arranged at the both sides of described plate conveyer belt (110) along the traffic direction of described plate.
8. a processing method for plate, is characterized in that, comprises the following steps:
S1: input plate;
S4: simultaneously many limits of described plate are sheared and punching on described plate according to design size;
S5: the described plate sunk when upwards ejecting punching;
S6: export the waste material departed from from described plate.
9. the processing method of plate according to claim 8, is characterized in that, after completing described step S1, and before carrying out described step S4, also comprises step:
S2: described plate is positioned along the both direction of its traffic direction with its traffic direction vertical.
10. the processing method of plate according to claim 9, is characterized in that, after completing described step S2, and before carrying out described step S4, also comprises step:
S3: compress described plate.
CN201310459984.5A 2013-09-29 2013-09-29 Plate bead cutter and Sheet Metal Processing method Active CN103522064B (en)

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Application Number Priority Date Filing Date Title
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CN103522064B true CN103522064B (en) 2016-02-03

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CN105252273A (en) * 2015-09-21 2016-01-20 天津理工大学 Numeral control planing and shearing machine integrating slot planing and plate shearing
CN106475747B (en) * 2016-12-19 2018-06-19 浙江祥可铝塑包装有限公司 A kind of aluminium lid production technology
CN107900690A (en) * 2017-11-21 2018-04-13 博瑞特热能设备股份有限公司 The edge rolling method of cylinder

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