CN103521906A - Butt-weld die for infrared metal honeycomb combustion plates - Google Patents
Butt-weld die for infrared metal honeycomb combustion plates Download PDFInfo
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- CN103521906A CN103521906A CN201310462288.XA CN201310462288A CN103521906A CN 103521906 A CN103521906 A CN 103521906A CN 201310462288 A CN201310462288 A CN 201310462288A CN 103521906 A CN103521906 A CN 103521906A
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- 239000002184 metal Substances 0.000 title claims abstract description 43
- 238000002485 combustion reaction Methods 0.000 title abstract description 5
- 238000009413 insulation Methods 0.000 claims abstract description 16
- 238000003466 welding Methods 0.000 claims description 45
- 230000000694 effects Effects 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910052573 porcelain Inorganic materials 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 238000004880 explosion Methods 0.000 description 2
- 230000000505 pernicious effect Effects 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/02—Pressure butt welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/14—Radiant burners using screens or perforated plates
- F23D14/145—Radiant burners using screens or perforated plates combustion being stabilised at a screen or a perforated plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/58—Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/008—Gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/10—Flame diffusing means
- F23D2203/104—Grids, e.g. honeycomb grids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2212/00—Burner material specifications
- F23D2212/10—Burner material specifications ceramic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2213/00—Burner manufacture specifications
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas After Treatment (AREA)
- Resistance Welding (AREA)
Abstract
A butt-weld die for infrared metal honeycomb combustion plates comprises an upper die and a lower die, wherein the upper die comprises an upper mounting plate, an insulation plate, an upper guide groove plate, an upper electrode, an upper power element and a cone die core, the upper mounting plate is fixedly connected with the insulation plate, the insulation plate is fixedly connected with the upper guide groove plate, and a guide groove in the upper guide groove plate is connected with a guide rail of the upper electrode in a movable fit mode so that the upper electrode can move in the guide groove in the upper guide groove plate; the upper power element is fixedly connected with the insulation plate, a power head of the power element is connected with the cone die core, and the outer circular conical surface of the cone die core is located in the inner circular conical surface of the upper electrode and makes contact with the inner circular conical surface of the upper electrode; a compression spring is arranged and compressed between the upper guide groove plate and the upper electrode, when moving downwards, the cone die core overcomes elastic force of the compression spring to push the upper electrode to move, and clamps and welds circular rings and corrugated circular rings together.
Description
Technical field
The present invention relates to a kind of butt-joint mould of infrared metal honeycomb burner plate.
Background technology
At present, be provided with the gas furnace of infrared ceramic porcelain plate, combustion gas is in ceramic wafer burner port internal combustion, ceramic wafer at high temperature discharges the infrared ray of certain wavelength, be conducive to the completing combustion of gas, improved the thermal efficiency, reduced discharge and the pollution to environment of pernicious gas, complex manufacturing due to infrared ceramic porcelain plate, the host material poor stability of ceramic wafer, industrial standardization difficulty is high, simultaneously, the connection sealing of infrared ceramic porcelain plate and burner shell is poor, and the easy explosion of infrared ceramic porcelain plate and weathering, cause tempering, promoting the use of of infrared ceramic porcelain plate caused to bad impact, a kind of infrared metal honeycomb burner plate can solve the defect of ceramic wafer, infrared metal honeycomb burner plate includes metal honeycomb plate and mesh cover, metal honeycomb plate is connect and is formed by a plurality of corrugation ring sets, corrugation ring consists of annulus and the butt-joint of corrugated annulus, corrugated annulus consists of annular corrugation lath, the corrugation square corner of corrugated annulus is connected with annulus butt-joint, for the external diameter of corrugated annulus and annulus can be changed, utilize the bottom electrode compression corrugated annulus of butt-joint mould and utilize the top electrode of butt-joint mould to open annulus, can good contact while making the corrugation square corner of corrugated annulus and annulus butt-joint, annulus is provided with the first opening, corrugated annulus is provided with the second opening, manufacture infrared metal honeycomb burner plate, need to utilize butt-welding machine and butt-joint mould that annulus and the butt-joint of corrugated annulus are become to corrugation ring, recycling unit equipment is combined into infrared metal honeycomb burner plate by the corrugation ring of different size and mesh cover, manufacture a kind of infrared metal honeycomb burner plate, need a kind of butt-joint mould of infrared metal honeycomb burner plate.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of butt-joint mould of infrared metal honeycomb burner plate is provided, for the manufacture of infrared metal honeycomb burner plate, improves the thermal efficiency of gas furnace, prevent that the explosion of infrared ceramic porcelain plate from causing tempering, reduce the pollution of burning to environment.
The technical solution adopted in the present invention is: the butt-joint mould of infrared metal honeycomb burner plate includes patrix and counterdie; Patrix includes upper mounting plate, insulation board, upper rail plate, top electrode, upper dynamical element and cone core rod, upper mounting plate is fixedly connected with insulation board, insulation board is fixedly connected with upper rail plate, the guide groove of upper rail plate and the guide rail of top electrode are moving to be connected, and top electrode can be moved in the guide groove of upper rail plate; Upper dynamical element is fixedly connected with insulation board, and the unit head of dynamical element is connected with cone core rod, and the outer conical surface of cone core rod is positioned at the internal conical surface of top electrode, and the outer conical surface of cone core rod contacts with the internal conical surface of top electrode; Between upper rail plate and top electrode, be provided with Compress Spring, Compress Spring is compressed between upper rail plate and top electrode, when cone core rod moves down, the elastic force that cone core rod overcomes Compress Spring is pushed to electrode and is moved, and annulus and corrugated annulus are clamped and welded together; Counterdie includes lower bolster, lower guide channel plate, bottom electrode and lower dynamical element, lower guide channel plate is fixedly connected with lower bolster, moving being connected of guide groove of the guide rail of bottom electrode and lower guide channel plate, the shell of lower dynamical element is fixedly connected with lower bolster, the power sub of lower dynamical element is fixedly connected with bottom electrode, utilize lower dynamical element to push electrode and move, annulus and the clamping of corrugated annulus are welded together; During use, patrix is installed on to the top board of butt-welding machine, counterdie is installed on the base plate of butt-welding machine.
The butt-joint mold work principle of infrared metal honeycomb burner plate is: during use, the butt-joint mould of infrared metal honeycomb burner plate is installed on butt-welding machine, patrix is connected with the top board of butt-welding machine, and counterdie is connected with the base plate of butt-welding machine; Top electrode and bottom electrode are connected with the electrode contact of butt-welding machine; Upper dynamical element and lower dynamical element are connected with pneumatic shuttle or hydraulic means, and pneumatic shuttle or hydraulic means are provided with control line and are connected with the controller of butt-welding machine; During work, annulus and corrugated annulus are put into counterdie, meanwhile, make annulus be positioned at corrugated annulus, the corrugation square corner of corrugated annulus contacts with annulus, and corrugated annulus contacts with bottom electrode; Operation butt-welding machine presses down, and patrix is followed top board and declined to putting in place and stop, and the top electrode of patrix is pressed into annulus; Top electrode is pressed into after annulus, controller is controlled upper dynamical element band movable cone core rod and is pressed down, the outer conical surface of cone core rod contacts with the internal conical surface of top electrode, and the decline of cone core rod overcomes Compress Spring elastic force promotion top electrode radial level moves, and makes top electrode and circle ring inner surface close contact; Meanwhile, controller is controlled lower dynamical element and is driven bottom electrode to move to annulus axis horizontal, and bottom electrode is contacted with the intimate of corrugated annulus; Utilize bottom electrode and top electrode that annulus and corrugated annulus are clamped between bottom electrode and top electrode, make corrugation square corner and the annulus close contact of corrugated annulus; Control by the time, bottom electrode and top electrode are by after annulus and the clamping of corrugated annulus, controller is controlled butt-welding machine electric discharge butt-joint, electric current is got back to bottom electrode by top electrode through corrugation square corner and the annulus close contact position of corrugated annulus, by the corrugation square corner of corrugated annulus together with annulus butt-joint; After butt-welding machine electric discharge butt-joint, the upper dynamical element band movable cone core rod of controller control rises to upper limit to be stopped, and top electrode resets under the elastic force effect of Compress Spring; Meanwhile, controller is controlled lower dynamical element and is driven bottom electrode reset; The corrugation ring that completes butt-joint is taken out in counterdie.
The invention has the beneficial effects as follows: the butt-joint mould of infrared metal honeycomb burner plate, utilize butt-welding machine and butt-joint mould that annulus and the butt-joint of corrugated annulus are become to corrugation ring, annulus and corrugated annulus are linked together securely, utilize the through hole between annulus and corrugated annulus to form a plurality of burner ports, during burning, improve the thermal efficiency, reduced discharge and the pollution to environment of pernicious gas; Improved infrared metal honeycomb burner plate production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of infrared metal honeycomb burner plate;
Fig. 2 is the butt-joint mould structure schematic diagram of infrared metal honeycomb burner plate;
Fig. 3 is patrix partial structurtes schematic diagrames;
Fig. 4 is counterdie partial structurtes schematic diagrames.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further detailed:
The butt-joint mould structure schematic diagram of infrared metal honeycomb burner plate shown in the structural representation of the infrared metal honeycomb burner plate shown in Fig. 1 and Fig. 2, infrared metal honeycomb burner plate 1 is for being installed on the burner mouth 2 of combustion furnace; Infrared metal honeycomb burner plate 1 is by metal honeycomb plate 3 and mesh cover 4, metal honeycomb plate 3 consists of a plurality of corrugation ring 5 sockets, corrugation ring 5 consists of annulus 6 and 7 butt-joints of corrugated annulus, corrugated annulus 7 consists of annular corrugation lath, the corrugation square corner 8 of corrugated annulus 7 is connected with annulus 6 butt-joints, annulus 6 is provided with the first opening 9, and corrugated annulus 7 is provided with the second opening 10; Mesh cover 4 is inlayed and is connected with corrugation ring 5; While manufacturing infrared metal honeycomb burner plate 1, need to utilize butt-welding machine and butt-joint mould that annulus 6 and 7 butt-joints of corrugated annulus are become to corrugation ring 8.
The butt-joint mould of infrared metal honeycomb burner plate includes patrix 11 and counterdie 12, patrix 11 includes upper mounting plate 13, insulation board 14, upper rail plate 15, top electrode 16, upper dynamical element 17 and cone core rod 18, upper mounting plate 13 is fixedly connected with insulation board 14, insulation board 14 is fixedly connected with upper rail plate 15, moving being connected of guide rail of the guide groove of upper rail plate 15 and top electrode 16, top electrode 16 can be moved in the guide groove of upper rail plate 15, upper dynamical element 17 is fixedly connected with insulation board 14, the unit head of dynamical element 17 is connected with cone core rod 18, the outer conical surface 19 of cone core rod 18 is positioned at the internal conical surface 20 of top electrode 16, the outer conical surface 19 of cone core rod 18 contacts with the internal conical surface 20 of top electrode 16, between upper rail plate 15 and top electrode 16, be provided with Compress Spring 22, Compress Spring 22 is compressed between upper rail plate 15 and top electrode 16, when cone core rod 18 moves down, the elastic force that cone core rod 18 overcomes Compress Spring 22 is pushed to electrode 16 and is moved, and annulus 5 is clamped and welded together with corrugated annulus 6, counterdie 12 includes lower bolster 24, lower guide channel plate 25, bottom electrode 26 and lower dynamical element 27, lower guide channel plate 25 is fixedly connected with lower bolster 24, moving being connected of guide groove of the guide rail of bottom electrode 26 and lower guide channel plate 25, the shell of lower dynamical element 27 is fixedly connected with lower bolster 24, the power sub of lower dynamical element 27 is fixedly connected with bottom electrode 26, utilize lower dynamical element 27 to push electrode 26 and move, annulus 5 is clamped and welded together with corrugated annulus 6.During use, patrix 11 is installed on to the top board of butt-welding machine, counterdie 12 is installed on the base plate of butt-welding machine.
Described top electrode 16 is constituted by a plurality of, between each top electrode 16, establish gap, upper rail plate 15 is provided with a plurality of, moving being connected of guide rail of the guide groove of each upper rail plate 15 and a top electrode 16, lateral surface after a plurality of top electrode 16 combinations is the face of cylinder 28, and the medial surface after a plurality of top electrode 16 combinations is taper seat 29; Between each top electrode 16 and each upper rail plate 15, be provided with Compress Spring 22, when cone core rod 18 presses down to the taper seat 29 of top electrode 16, a plurality of top electrodes 16 move horizontally along the radial direction of cone core rod 18; Bottom electrode 26 is constituted by a plurality of, between each bottom electrode 26, establish gap, lower guide channel plate 25 is provided with a plurality of, moving being connected of guide rail of the guide groove of each lower guide channel plate 25 and a bottom electrode 26, lower dynamical element 27 is provided with a plurality of, and each lower dynamical element 27 is connected with a bottom electrode 26.
Patrix partial structurtes schematic diagram shown in Fig. 3, described top electrode 16 includes front top electrode 30, rear top electrode 31, upper left electrode 32 and upper right electrode 33, and upper rail plate 15 includes front upper guide channel plate 34, rear upper rail plate 35, upper left guide channel plate 36 and upper right guide channel plate 37; Moving being connected of guide rail of the guide groove of front upper guide channel plate 34 and front top electrode 30, moving being connected of guide rail of the guide groove of rear upper rail plate 35 and rear top electrode 31, moving being connected of guide rail of the guide groove of upper left guide channel plate 36 and upper left electrode 32, moving being connected of guide rail of the guide groove of upper right guide channel plate 37 and upper right electrode 33; Between front upper guide channel plate 34 and front top electrode 30, between rear upper rail plate 35 and rear top electrode 31, between upper left guide channel plate 36 and upper left electrode 32 and be provided with Compress Spring 22 between upper right guide channel plate 37 and upper right electrode 33.
Counterdie partial structurtes schematic diagram shown in Fig. 4, described bottom electrode 26 includes front bottom electrode 38, rear bottom electrode 39, lower-left electrode 40 and bottom right electrode 41, lower guide channel plate 25 includes front lower guide channel plate 42, rear lower guide channel plate 43, lower-left guide channel plate 44 and bottom right guide channel plate 45, and lower dynamical element 27 includes front lower dynamical element 46, rear lower dynamical element 47, lower-left dynamical element 48 and bottom right dynamical element 49, moving being connected of guide groove of the guide rail of front bottom electrode 38 and front lower guide channel plate 42, moving being connected of guide groove of the guide rail of rear bottom electrode 39 and rear lower guide channel plate 43, moving being connected of guide groove of the guide rail of lower-left electrode 40 and lower-left guide channel plate 44, moving being connected of guide groove of the guide rail of bottom right electrode 41 and bottom right guide channel plate 45, the power sub of front lower dynamical element 46 is connected with front bottom electrode 38, the power sub of rear lower dynamical element 47 is connected with rear bottom electrode 39, the power sub of lower-left dynamical element 48 is connected with lower-left electrode 40, the power sub of bottom right dynamical element 49 is connected with bottom right electrode 41.
Described top electrode 16 is provided with power source connector 21, for the source of welding current joint with butt-welding machine, is connected; Bottom electrode 26 is provided with lower power connector 23, for the source of welding current joint with butt-welding machine, is connected.
Described upper dynamical element 17 and lower dynamical element 27 are cylinder, and cylinder is provided with pneumatic shuttle, and pneumatic shuttle is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element 17 and lower dynamical element 27; Or described upper dynamical element 17 and lower dynamical element 27 are hydraulic cylinder, hydraulic cylinder is provided with hydraulic means, and hydraulic means is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element 17 and lower dynamical element 27.
In order to implement the corrugation square corner 8 of corrugated annulus 7, be connected with the butt-joint of annulus 6, described top electrode 16 and the contact area of corrugated annulus 7 are greater than the corrugation square corner 8 and annulus 6 contacts area of corrugated annulus 7; The contact area of bottom electrode 26 and corrugated annulus 7 is greater than the corrugation square corner 8 and annulus 6 contacts area of corrugated annulus 7.
Butt-joint mould 28 operation principles of described infrared metal honeycomb burner plate are: during installation, the butt-joint mould 28 of infrared metal honeycomb burner plate is installed on butt-welding machine, patrix 11 is connected with the top board of butt-welding machine, and counterdie 12 is connected with the base plate of butt-welding machine; Top electrode 16 and bottom electrode 26 are connected with the electrode contact of butt-welding machine; Upper dynamical element 17 and lower dynamical element 27 are connected with pneumatic shuttle or hydraulic means, and pneumatic shuttle or hydraulic means are provided with control line and are connected with the controller of butt-welding machine; During work, annulus 6 and corrugated annulus 7 are put into counterdie 12, meanwhile, make annulus 6 be positioned at corrugated annulus 7, the corrugation square corner 8 of corrugated annulus 7 contacts with annulus 6, and corrugated annulus 7 contacts with bottom electrode 26; Operation butt-welding machine presses down, and patrix 11 is followed top board and declined to putting in place and stop, and the top electrode of patrix 11 16 is pressed into annulus 6; Top electrode 16 is pressed into after annulus 6, controller is controlled upper dynamical element 17 band movable cone core rods 18 and is pressed down, the outer conical surface 19 of cone core rod 18 contacts with the internal conical surface 20 of top electrode 16,18 declines of cone core rod overcome Compress Spring 22 elastic force promotion top electrode 16 radial levels moves, and makes top electrode 16 and annulus 6 inner surface close contacts; Meanwhile, controller is controlled lower dynamical element 27 and is driven bottom electrode 26 to move to annulus 6 axis horizontal, and bottom electrode 26 is contacted with the intimate of corrugated annulus 7; Utilize bottom electrode 26 and top electrode 16 that annulus 6 and corrugated annulus 7 are clamped between bottom electrode 26 and top electrode 16, make the corrugation square corner 8 and annulus 6 close contacts of corrugated annulus 7; Control by the time, bottom electrode 26 and top electrode 16 are by after annulus 6 and 7 clampings of corrugated annulus, controller is controlled butt-welding machine electric discharge butt-joint, electric current is got back to bottom electrode 26 through the corrugation square corner 8 of corrugated annulus 7 with annulus 6 close contact positions by top electrode 16, by the corrugation square corner 8 of corrugated annulus 7 together with annulus 6 butt-joints; After butt-welding machine electric discharge butt-joint, the upper dynamical element 17 band movable cone core rods 18 of controller control rise to upper limit to be stopped, and top electrode 16 resets under the elastic force effect of Compress Spring 22; Meanwhile, controller is controlled lower dynamical element 27 and is driven bottom electrode 26 resets; The corrugation ring 5 that completes butt-joint is taken out in counterdie 12; So constantly circulation.
Claims (10)
1. the butt-joint mould of infrared metal honeycomb burner plate, is characterized in that: the butt-joint mould of described infrared metal honeycomb burner plate includes patrix (11) and counterdie (12), patrix (11) includes upper mounting plate (13), insulation board (14), upper rail plate (15), top electrode (16), upper dynamical element (17) and cone core rod (18), upper mounting plate (13) is fixedly connected with insulation board (14), insulation board (14) is fixedly connected with upper rail plate (15), moving being connected of guide rail of the guide groove of upper rail plate (15) and top electrode (16), top electrode (16) can be moved in the guide groove of upper rail plate (15), upper dynamical element (17) is fixedly connected with insulation board (14), the unit head of dynamical element (17) is connected with cone core rod (18), the outer conical surface (19) of cone core rod (18) is positioned at the internal conical surface (20) of top electrode (16), the outer conical surface (19) of cone core rod (18) contacts with the internal conical surface (20) of top electrode (16), between upper rail plate (15) and top electrode (16), be provided with Compress Spring (22), Compress Spring (22) is compressed between upper rail plate (15) and top electrode (16), when cone core rod (18) moves down, cone core rod (18) overcomes the elastic force of Compress Spring (22) and pushes to electrode (16) movement, and annulus (5) is clamped and welded together with corrugated annulus (6), counterdie (12) includes lower bolster (24), lower guide channel plate (25), bottom electrode (26) and lower dynamical element (27), lower guide channel plate (25) is fixedly connected with lower bolster (24), moving being connected of guide groove of the guide rail of bottom electrode (26) and lower guide channel plate (25), the shell of lower dynamical element (27) is fixedly connected with lower bolster (24), the power sub of lower dynamical element (27) is fixedly connected with bottom electrode (26), utilize lower dynamical element (27) to push electrode (26) mobile, annulus (5) is clamped and welded together with corrugated annulus (6).
2. while using, patrix (11) is installed on to the top board of butt-welding machine, counterdie (12) is installed on the base plate of butt-welding machine.
3. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described top electrode (16) is constituted by a plurality of, each top electrode is established gap between (16), upper rail plate (15) is provided with a plurality of, moving being connected of guide rail of the guide groove of each upper rail plate (15) and a top electrode (16), lateral surface after a plurality of top electrodes (16) combination is the face of cylinder (28), and the medial surface after a plurality of top electrodes (16) combination is taper seat (29); Between each top electrode (16) and each upper rail plate (15), be provided with Compress Spring (22), when cone core rod (18) presses down to the taper seat (29) of top electrode (16), a plurality of top electrodes (16) move horizontally along the radial direction of cone core rod (18); Bottom electrode (26) is constituted by a plurality of, each bottom electrode is established gap between (26), lower guide channel plate (25) is provided with a plurality of, moving being connected of guide rail of the guide groove of each lower guide channel plate (25) and a bottom electrode (26), lower dynamical element (27) is provided with a plurality of, and each lower dynamical element (27) is connected with a bottom electrode (26).
4. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described top electrode (16) includes front top electrode (30), rear top electrode (31), upper left electrode (32) and upper right electrode (33), upper rail plate (15) includes front upper guide channel plate (34), rear upper rail plate (35), upper left guide channel plate (36) and upper right guide channel plate (37); Moving being connected of guide rail of the guide groove of front upper guide channel plate (34) and front top electrode (30), moving being connected of guide rail of the guide groove of rear upper rail plate (35) and rear top electrode (31), moving being connected of guide rail of the guide groove of upper left guide channel plate (36) and upper left electrode (32), moving being connected of guide rail of the guide groove of upper right guide channel plate (37) and upper right electrode (33); Between front upper guide channel plate (34) and front top electrode (30), between rear upper rail plate (35) and rear top electrode (31), between upper left guide channel plate (36) and upper left electrode (32) and be provided with Compress Spring (22) between upper right guide channel plate (37) and upper right electrode (33).
5. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described bottom electrode (26) includes front bottom electrode (38), rear bottom electrode (39), lower-left electrode (40) and bottom right electrode (41), lower guide channel plate (25) includes front lower guide channel plate (42), rear lower guide channel plate (43), lower-left guide channel plate (44) and bottom right guide channel plate (45), lower dynamical element (27) includes front lower dynamical element (46), rear lower dynamical element (47), lower-left dynamical element (48) and bottom right dynamical element (49), moving being connected of guide groove of the guide rail of front bottom electrode (38) and front lower guide channel plate (42), moving being connected of guide groove of the guide rail of rear bottom electrode (39) and rear lower guide channel plate (43), moving being connected of guide groove of the guide rail of lower-left electrode (40) and lower-left guide channel plate (44), moving being connected of guide groove of the guide rail of bottom right electrode (41) and bottom right guide channel plate (45), the power sub of front lower dynamical element (46) is connected with front bottom electrode (38), the power sub of rear lower dynamical element (47) is connected with rear bottom electrode (39), the power sub of lower-left dynamical element (48) is connected with lower-left electrode (40), the power sub of bottom right dynamical element (49) is connected with bottom right electrode (41).
6. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, is characterized in that: described top electrode (16) is provided with power source connector (21), for the source of welding current joint with butt-welding machine, is connected; Bottom electrode (26) is provided with lower power connector (23), for the source of welding current joint with butt-welding machine, is connected.
7. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described upper dynamical element (17) and lower dynamical element (27) are cylinder, cylinder is provided with pneumatic shuttle, pneumatic shuttle is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element (17) and lower dynamical element (27).
8. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: described upper dynamical element (17) and lower dynamical element (27) are hydraulic cylinder, hydraulic cylinder is provided with hydraulic means, hydraulic means is provided with control line and is connected with the controller of butt-welding machine, for controlling the work of upper dynamical element (17) and lower dynamical element (27).
9. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, is characterized in that: the contact area of described top electrode (16) and corrugated annulus (7) is greater than the corrugation square corner (8) and annulus (6) contact area of corrugated annulus (7); The contact area of bottom electrode (26) and corrugated annulus (7) is greater than the corrugation square corner (8) and annulus (6) contact area of corrugated annulus (7).
10. the butt-joint mould of infrared metal honeycomb burner plate according to claim 1, it is characterized in that: butt-joint mould (28) operation principle of described infrared metal honeycomb burner plate is: during installation, the butt-joint mould (28) of infrared metal honeycomb burner plate is installed on butt-welding machine, patrix (11) is connected with the top board of butt-welding machine, and counterdie (12) is connected with the base plate of butt-welding machine; Top electrode (16) and bottom electrode (26) are connected with the electrode contact of butt-welding machine; Upper dynamical element (17) and lower dynamical element (27) are connected with pneumatic shuttle or hydraulic means, and pneumatic shuttle or hydraulic means are provided with control line and are connected with the controller of butt-welding machine; During work, annulus (6) and corrugated annulus (7) are put into counterdie (12), meanwhile, make annulus (6) be positioned at corrugated annulus (7), the corrugation square corner (8) of corrugated annulus (7) contacts with annulus (6), and corrugated annulus (7) contacts with bottom electrode (26); Operation butt-welding machine presses down, and patrix (11) is followed top board and declined to putting in place and stop, and the top electrode of patrix (11) (16) is pressed into annulus (6); Top electrode (16) is pressed into after annulus (6), controller is controlled upper dynamical element (17) band movable cone core rod (18) and is pressed down, the outer conical surface (19) of cone core rod (18) contacts with the internal conical surface (20) of top electrode (16), cone core rod (18) decline overcomes Compress Spring (22) elastic force promotion top electrode (16) radial level moves, and makes top electrode (16) and annulus (6) inner surface close contact; Meanwhile, controller is controlled lower dynamical element (27) and is driven bottom electrode (26) to move to annulus (6) axis horizontal, and bottom electrode (26) is contacted with the intimate of corrugated annulus (7); Utilize bottom electrode (26) and top electrode (16) that annulus (6) and corrugated annulus (7) are clamped between bottom electrode (26) and top electrode (16), make the corrugation square corner (8) and annulus (6) close contact of corrugated annulus (7); Control by the time, bottom electrode (26) and top electrode (16) are by after annulus (6) and corrugated annulus (7) clamping, controller is controlled butt-welding machine electric discharge butt-joint, electric current is got back to bottom electrode (26) by top electrode (16) through the corrugation square corner (8) of corrugated annulus (7) and annulus (6) close contact position, by the corrugation square corner (8) of corrugated annulus (7) together with annulus (6) butt-joint; After butt-welding machine electric discharge butt-joint, controller upper dynamical element (17) the band movable cone core rod of control (18) rises to upper limit to be stopped, and top electrode (16) resets under the elastic force effect of Compress Spring (22); Meanwhile, controller is controlled lower dynamical element (27) and is driven bottom electrode (26) reset; The corrugation ring (5) that completes butt-joint is taken out in counterdie (12).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310462288.XA CN103521906B (en) | 2013-09-29 | 2013-09-29 | The butt-joint mould of infrared metal honeycomb burner plate |
| PCT/CN2014/087099 WO2015043437A1 (en) | 2013-09-29 | 2014-09-22 | Butt welding die for infrared metal honeycomb combustion plate |
| CN201480039495.7A CN105451925B (en) | 2013-09-29 | 2014-09-22 | The butt-joint mould of infrared metal honeycomb burner plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310462288.XA CN103521906B (en) | 2013-09-29 | 2013-09-29 | The butt-joint mould of infrared metal honeycomb burner plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103521906A true CN103521906A (en) | 2014-01-22 |
| CN103521906B CN103521906B (en) | 2015-11-25 |
Family
ID=49924452
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310462288.XA Expired - Fee Related CN103521906B (en) | 2013-09-29 | 2013-09-29 | The butt-joint mould of infrared metal honeycomb burner plate |
| CN201480039495.7A Active CN105451925B (en) | 2013-09-29 | 2014-09-22 | The butt-joint mould of infrared metal honeycomb burner plate |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201480039495.7A Active CN105451925B (en) | 2013-09-29 | 2014-09-22 | The butt-joint mould of infrared metal honeycomb burner plate |
Country Status (2)
| Country | Link |
|---|---|
| CN (2) | CN103521906B (en) |
| WO (1) | WO2015043437A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400202A (en) * | 2014-10-27 | 2015-03-11 | 四川成发航空科技股份有限公司 | Resistance positioned welding limiting tool suitable for sealed assembling of small-diameter honeycomb |
| WO2015043437A1 (en) * | 2013-09-29 | 2015-04-02 | 宫鹤 | Butt welding die for infrared metal honeycomb combustion plate |
| CN107825042A (en) * | 2017-12-01 | 2018-03-23 | 广东金客厨房科技有限公司 | A kind of automatic soldering device for being used to produce metallic support |
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| CN101766922A (en) * | 2010-03-02 | 2010-07-07 | 江苏瑞盛水处理有限公司 | Stainless steel wave plate combined honeycomb inclined tube for water treatment and combined welding device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN103521906B (en) | 2015-11-25 |
| CN105451925B (en) | 2017-10-13 |
| CN105451925A (en) | 2016-03-30 |
| WO2015043437A1 (en) | 2015-04-02 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Inventor after: Cai Yingzhen Inventor before: Zheng Yunting |
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| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170515 Address after: 516000, Guangdong, Huizhou province Huicheng Henan shore lake village Tian Tian Village Group No. 29 Patentee after: Huizhou City, the new Phaeton Mold Co. Address before: The town of Humen 523907 Guangdong province Dongguan City Jinlong Road Jin Luan Garden Block A room 908 Patentee before: Zheng Yunting |
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Granted publication date: 20151125 Termination date: 20200929 |
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