CN103521764A - High-strength abrasion-resistant powder metallurgy composite material and preparation method thereof - Google Patents
High-strength abrasion-resistant powder metallurgy composite material and preparation method thereof Download PDFInfo
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- CN103521764A CN103521764A CN201310533177.3A CN201310533177A CN103521764A CN 103521764 A CN103521764 A CN 103521764A CN 201310533177 A CN201310533177 A CN 201310533177A CN 103521764 A CN103521764 A CN 103521764A
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Abstract
The invention discloses a high-strength abrasion-resistant powder metallurgy composite material and a preparation method thereof. Basic alloy blank powder is mixed evenly through a mechanical ball mill to form evenly mixed alloy powder to obtain basic alloy blank powder. The obtained basic alloy blank powder and carbon nano tubes are mixed and stirred according to the volume ratio of 200:1-20:1, and mixed powder is pasty, can flow in a vessel and is stirred by a stirrer to form even blank powder containing the nano tubes. The obtained blank powder and diamond particles are mixed and stirred according to the volume ratio of 19:1-3:2 to form an evenly mixed powder material embedded with diamond. The obtained powder material is filled in a graphite jig, and a carbon nano tube fiber strengthened diamond composite material is obtained through a hot-press sintering method or a pressureless impregnation sintering method. The carbon nano tube fiber strengthened diamond composite material is good in comprehensive performance, the blank hardness and the integral strength are obviously improved, diamond embedding capacity of blanks is enhanced, and the abrasion resistance is improved.
Description
Technical field
The present invention relates to a kind of composite powder metallurgy material, be specifically related to a kind of high-strength wearable composite powder metallurgy material that CNT is wear-resisting phase for strengthening material, powder metallurgy composite material for basic carcass, diamond that utilizes, belong to superhard material category.
Background technology
At present, for the powder metallurgy impregnated with diamond cutting element using for fractured rock, the efficiency of rock cutting, life-span and bulk strength are the three norms of evaluating its performance quality, substantially select 50-300 order various metals powder and monocrystalline or polycrystalline diamond evenly to mix according to a certain percentage both at home and abroad, the preparation method with cutting or grinding function who adopts hot pressing or pressureless impregnation method and form realizes, and these three parameters are difficult to improve conventionally simultaneously.Disclosed powder metallurgy prescription kind is a lot, has WC base, copper base and iron-based etc.By the method for heating (or heating pressurization), the special material that utilizes powder metallurgical technique to prepare to the diamond of certain volume in metal dust carcass, wherein diamond, as hard point and wear-resisting phase, is embedded in alloy carcass.The researchs such as the Wang Wei of China Geological Univ. Wuhan is male show to add 0.1-0.8wt% rare-earth elements La in iron-based matrix, can improve the level pressure thermal capacitance of iron rich matrix when high temperature; The researchs such as Xiao Junling show that phosphorus P adds in diamond iron-based matrix, have effectively organized iron to adamantine thermal etching effect, containing P carcass, diamond are had to the good ability of inlaying and the good self-sharpening of instrument simultaneously.The performance that depends primarily on the performance of diamond itself and be used for plating adamantine metal dust carcass material due to the performance of diamond composite, therefore the focus of research mainly concentrates on the adamantine self performance of raising, diamond carries out surface modification and optimizes carcass material formula Design to improve carcass material to the adamantine ability of plating, and selects to have the carcass material of high-flexural strength and high-wearing feature so that diamond tool is applicable to the environment of harsher work.
Summary of the invention
The object of this invention is to provide a kind of high-strength wearable composite powder metallurgy material.
Another object of the present invention is to provide a kind of preparation method of high-strength wearable composite powder metallurgy material.
The present invention utilizes fibre strengthening mechanism, adopt powder metallurgical technique, in powder, add a certain amount of carbon nano-tube material, the diamond composite with preparation with good combination property, to realize the intensity of carcass material and the object that wearability improves simultaneously, thus operating efficiency and the service life of improving diamond tool.
The present invention's high-strength wearable composite powder metallurgy material is to be made by carcass powder and diamond particles, described carcass powder is to consist of base alloy carcass powder and CNT, and the volume ratio of described base alloy carcass powder and CNT is 200:1~20:1; The volume ratio of carcass powder and diamond particles is 19:1~3:2; Described basic carcass powder is WC base, iron-based or copper base.
The preparation method of the present invention's high-strength wearable composite powder metallurgy material comprises the following steps:
(1), WC base or iron-based or copper base basis each components in certain proportion of carcass powder are mixed, obtain base alloy carcass powder;
(2), the base alloy carcass powder and the CNT that described in step (1), make are prepared burden according to the ratio of volume ratio 200:1~20:1, first CNT is put into high absolute alcohol or acetone soln ultrasonic vibration fully stirs, then put into base alloy carcass powder mix and blend, make mixed powder pasty state in a flowable when static (take not stratified be standard) in container, with mixer, stir 10-50min, form the even carcass powder that comprises CNT;
(3), by the carcass powder making described in step (2) and diamond particles by volume 19:1~3:2 carry out mix, then with mixer, stir 10-30min, obtain the diamond impregnated dusty material mixing finally needing;
(4), method for cooking is hot pressing or pressureless impregnation sintering process: gained dusty material in step (3) is packed in graphite jig, hot pressed sintering, sintering temperature is 980 ℃, insulation 5-30min, pressure is 100-150kgf/cm
2; Pressureless impregnation sintering temperature is 1020-1180 ℃, insulation 20-60min.
The carbon nano-tube fibre strengthening diamond composite that utilizes the present invention to prepare, its combination property is good, and tyre body hardness and bulk strength obviously improve, and carcass strengthens the adamantine ability of plating, and anti-wear performance increases.
Embodiment 1:
Hot pressing WC base matrix formula: first by WC powder (50%), 663 bronze powders (22%), YG6(18%), Ni powder (5%), Mn powder (3%), Co powder (2%), puts into mixing container, with three-dimensional material mixer, carries out mechanical ball milling 24 hours; Weigh 0.05% CNT (vibration of ultrasonic wave 10min in ethanol, dries 30min under the condition of 100 ℃ in vacuum drying box) in high-temperature crucible, sneak into uniform metal powder material, stir 30min, make mixed powder; And then add diamond 20%, and stir 30min, make final composite material powder.Above gained powder is added in mould, hot pressed sintering, sintering temperature is 980 ℃, insulation 5min, pressure is 100kgf/cm
2, obtain the impregnated with diamond cutting teeth of wanting.
Embodiment 2:
Pressureless impregnation WC base matrix formula: the 60-400 order of weighing casting WC powder 88g, atomization nickel powder 12g, carbon nano-tube material 0.05g.Its method for mixing is identical with embodiment 1.Above gained powder is added in mould, put into 100g copper alloy impregnating metal above, pressureless impregnation method sintering, sintering temperature is 1170, ℃ insulation 30min, obtains the impregnated with diamond cutting teeth of wanting.
Claims (3)
1. a high-strength wearable composite powder metallurgy material, to be made by carcass powder and diamond particles, described carcass powder is to consist of base alloy carcass powder and CNT, and the volume ratio of described base alloy carcass powder and CNT is 200:1~20:1; The volume ratio of carcass powder and diamond particles is 19:1~3:2.
2. a kind of high-strength wearable composite powder metallurgy material according to claim 1, is characterized in that: described base alloy carcass powder is WC base, iron-based or copper base.
3. a preparation method for high-strength wearable composite powder metallurgy material, the method comprises the following steps:
(1), WC base or iron-based or copper base base alloy carcass powder are evenly mixed more than 24 hours with mechanical ball milling batch mixer, form mixed uniformly metal dust, obtain base alloy carcass powder;
(2) the base alloy carcass powder and the CNT that described in step (1), make are prepared burden according to the ratio of volume ratio 200:1~20:1, first CNT is put into high absolute alcohol or acetone soln ultrasonic vibration fully stirs, then put into base alloy carcass powder mix and blend, make mixed powder pasty state in a flowable in container, with mixer, stir 10-50min, form the even carcass powder that comprises CNT;
(3), by the carcass powder making described in step (2) and diamond particles by volume 19:1~3:2 carry out mix, then with mixer, stir 10-30min, the diamond impregnated dusty material that obtains mixing;
(4), method for cooking is hot pressing or pressureless impregnation sintering process: gained dusty material in step (3) is packed in graphite jig, hot pressed sintering, sintering temperature is 980 ℃, insulation 5-30min, pressure is 100-150kgf/cm
2; Pressureless impregnation sintering temperature is 1020-1180 ℃, insulation 20-60min.
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Cited By (10)
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CN104480333A (en) * | 2014-11-24 | 2015-04-01 | 海安县鹰球粉末冶金有限公司 | Method of producing cermets by virtue of sintering method |
CN105108136A (en) * | 2015-09-23 | 2015-12-02 | 徐�明 | High-temperature alloy fiber powder metallurgy material and preparing method thereof |
CN106676303A (en) * | 2016-11-22 | 2017-05-17 | 胡立聪 | Environmental protection engineering abrasion-resistant and anticorrosion material and preparation method |
CN107884104A (en) * | 2017-12-29 | 2018-04-06 | 吉林大学 | A kind of test device and method of ultrasonic activation detritus Effective power |
CN107900358A (en) * | 2017-12-22 | 2018-04-13 | 刘�东 | A kind of preparation method of flame-retardant heat-dissipating type transformer case |
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CN116160005A (en) * | 2023-02-20 | 2023-05-26 | 中国矿业大学 | Preparation process of diamond and carbon nano tube composite cutting pick |
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CN104480333A (en) * | 2014-11-24 | 2015-04-01 | 海安县鹰球粉末冶金有限公司 | Method of producing cermets by virtue of sintering method |
CN105108136A (en) * | 2015-09-23 | 2015-12-02 | 徐�明 | High-temperature alloy fiber powder metallurgy material and preparing method thereof |
CN106676303A (en) * | 2016-11-22 | 2017-05-17 | 胡立聪 | Environmental protection engineering abrasion-resistant and anticorrosion material and preparation method |
CN109930090A (en) * | 2017-12-17 | 2019-06-25 | 宜兴安纳西智能机械设备有限公司 | A kind of battery conveying device sliding block of material |
CN107900358A (en) * | 2017-12-22 | 2018-04-13 | 刘�东 | A kind of preparation method of flame-retardant heat-dissipating type transformer case |
CN107884104A (en) * | 2017-12-29 | 2018-04-06 | 吉林大学 | A kind of test device and method of ultrasonic activation detritus Effective power |
CN109913682A (en) * | 2019-04-04 | 2019-06-21 | 吉林大学 | Nano silicon carbide niobium/carbon nanotube enhancing diamond composite and preparation method thereof |
CN112410599A (en) * | 2020-10-20 | 2021-02-26 | 湖北银天钻石科技有限公司 | Preparation method of high-entropy alloy matrix diamond tool bit |
CN112410599B (en) * | 2020-10-20 | 2022-07-29 | 湖北银天钻石科技有限公司 | Preparation method of high-entropy alloy matrix diamond tool bit |
WO2022222278A1 (en) * | 2021-04-23 | 2022-10-27 | 安泰科技股份有限公司 | Diamond-metal matrix composite material, segments and preparation method therefor |
CN116160005A (en) * | 2023-02-20 | 2023-05-26 | 中国矿业大学 | Preparation process of diamond and carbon nano tube composite cutting pick |
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