CN103506732A - Double-end automatic gas welding machine of storage battery terminal - Google Patents
Double-end automatic gas welding machine of storage battery terminal Download PDFInfo
- Publication number
- CN103506732A CN103506732A CN201210200784.3A CN201210200784A CN103506732A CN 103506732 A CN103506732 A CN 103506732A CN 201210200784 A CN201210200784 A CN 201210200784A CN 103506732 A CN103506732 A CN 103506732A
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- CN
- China
- Prior art keywords
- fixed
- die
- welding
- motor
- slide plate
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/22—Auxiliary equipment, e.g. backings, guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K5/00—Gas flame welding
- B23K5/22—Auxiliary equipment, e.g. backings, guides
- B23K5/24—Arrangements for supporting torches
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention relates to a double-end automatic gas welding machine of a storage battery terminal. The double-end automatic gas welding machine is used for welding lead-acid storage battery terminals. A conveying chain plate motor is connected with a conveying chain plate, a guiding adjustment motor is connected with a guiding adjustment mechanism, a detection device, a location device and a pressing device are fixed on the guiding adjustment mechanism, a stand column is fixed on a rack, an up-and-down moving sliding plate is in sliding connection with the stand column, a balance cylinder is fixed on the stand column, a support is fixed on the up-and-down moving sliding plate, a front-and-back adjusting sliding plate is in sliding connection with the support, three-dimensional platforms in the left-and-right direction, the front-and-back direction and the vertical direction are fixed on the front-and-back adjusting sliding plate, a welding torch adjusting sliding plate is fixed is fixed on the platform in the vertical direction, a welding main machine is fixed on the rack, a die is in sliding connection with a die support, the die support is fixed on a die adjusting sliding plate, and a die adjusting mechanism is fixed on the front-and-back adjusting sliding plate. According to the double-end automatic gas welding machine, the positions of a location mechanism, a clamping mechanism, the die and a welding torch of equipment can be automatically adjusted according to specifications of the lead-acid storage batteries, welding paths of a welding flame are changed, and the automation degree is high.
Description
Technical field
The present invention relates to lead-acid accumulator manufacturing technology field, specifically a kind of automatic gas-welding machine for lead-acid storage battery terminal welding.
Background technology
At present, domestic lead-acid accumulator all produce by comprehensive automation, streamline; In the assembly line of battery, accumulator terminal welding equipment is more fixing because of its welding manner, and welding procedure underaction, makes the accumulator terminal after welding often occur the defects such as pit, burr.The battery that produces light defects must carry out the artificial repairing in later stage and process just reaching instructions for use, and the battery of major defect must be scrapped processing.In actual production, directly by manual welding alternate device, be welded into the unavoidable selection of a lot of manufacturers.Manual welding can solve the defects such as pit that terminal occurs, burr, but because of the uncertainty of operator's skills involved in the labour and mens, usually there will be the new weld defects such as rosin joint.Not only to welding quality, bring a lot of uncertain factors, and reduced labor productivity, greatly increased the human cost of enterprise.
Summary of the invention
For overcoming the deficiencies in the prior art, goal of the invention of the present invention is to provide a kind of accumulator terminal double end automatic gas-welding machine, take natural gas and oxygen as combustion medium, by three-dimensional coordinate, automatically control the movement locus of welding torch, accumulator terminal is carried out to flame hot-melting welding.
For achieving the above object, the sprocket wheel of transporting chain plate motor of the present invention on power transmission shaft is connected with transporting chain plate; Guiding is adjusted motor and is connected with guide adjusting mechanism through screw shaft, and checkout gear, positioner, hold down gag are fixed on guide adjusting mechanism; Column is fixed in frame, move up and down slide plate and column is slidably connected, by the motor that moves up and down being fixed on column, driven, balance cylinder is fixed on column, bearing is fixed on and moves up and down on slide plate, front and back are adjusted slide plate and are connected with bearing sliding, by the front and back adjustment motor being fixed on bearing, are driven; Before and after left and right directions, fore-and-aft direction, vertical direction three-dimensional platform are fixed on, adjust on slide plate, by left and right directions servo motion motor, fore-and-aft direction servo motion motor, vertical direction servo motion motor, driven respectively; Welding torch guiding mechanism is fixed on vertical direction platform Shang， two ends respectively has a welding torch to adjust motor driving, and welding main frame is fixed in frame; Mould and die supports and mold are slidably connected, and by mould flexible cylinder, provide thrust, and die supports and mold is fixed on the slide plate of die adjusting mechanism, and before and after die adjusting mechanism is fixed on, adjusting slide plate Shang， two ends respectively has a die adjustment motor to drive; On guide adjusting mechanism, be equipped with for the guiding of position probing and adjust position sensor, front and back are adjusted on slide plate the front and back position sensor for position probing are housed, left welding torch position sensor and backhand welding torch position sensor for position probing are housed on welding torch guiding mechanism, right die location sensor and left die location sensor for position probing are housed on die adjusting mechanism, and mould upper-lower position sensor is fixed in die supports and mold; Draught hood is equipped with in the top of frame; On mould, be fixed with temperature sensor.
The present invention compared with prior art, can be according to lead-acid accumulator specification, on guidance panel directly the specification of input battery or parameter just can automatic adjustment equipment detent mechanism, the position of clamp mechanism, mould and welding torch; According to the path of welding of the different size change welding flame of accumulator terminal.Automaticity is high, has both reached the high-quality of manual welding, can make again the stability of welding quality be guaranteed, and has improved labor productivity.
Accompanying drawing explanation
Fig. 1 is structural representation sketch of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the side view of Fig. 1.
Fig. 4 is that the A-A of Fig. 1 is to cutaway view.
The specific embodiment
As shown in Figure 1, Figure 2, Figure 3, Figure 4, frame 1, guidance panel 10 in Fig. 2, have been removed.Agent structure of the present invention is a transporting chain plate 18, a set of guide adjusting mechanism 2 and two cover welding main frames 13; The sprocket wheel of transporting chain plate motor 34 on power transmission shaft is connected with transporting chain plate 18, and transporting chain plate 18 is fixed in frame 1; Guiding is adjusted motor 11 and is connected with guide adjusting mechanism 2 through screw shaft, and guide adjusting mechanism 2 is fixed in frame 1, is equipped with for the guiding of position probing and adjusts position sensor 35 on guide adjusting mechanism 2; Checkout gear 16, positioner 15, hold down gag 33 are fixed on guide adjusting mechanism 2; Column 19 is fixed in frame 1, moves up and down slide plate 21 and is slidably connected with column 19, by the motor 24 that moves up and down being fixed on column 19, is driven, and balance cylinder 20 is fixed on column 19; Bearing 38 is fixed on and moves up and down on slide plate 21, and front and back are adjusted slide plate 22 and are slidably connected with bearing 38, by the front and back that are fixed on bearing 38, adjusts motor 37 drivings, before and after front and back position sensor 12 is fixed on, adjusts on slide plate 22; Before and after left and right directions, fore-and-aft direction, vertical direction three-dimensional platform 23 are fixed on, adjust on slide plate 22, by left and right directions servo motion motor 14, fore-and-aft direction servo motion motor 36, vertical direction servo motion motor 25, driven respectively; Welding torch guiding mechanism 26 is fixed on vertical direction coordinates platform, two ends respectively have a welding torch to adjust motor 6 drivings, left welding torch position sensor 8 and backhand welding torch position sensor 7 are fixed on vertical direction coordinates platform, and welding torch 31 is fixed on the slide plate of welding torch guiding mechanism 26; Before and after die adjusting mechanism 28 is fixed on, adjusting slide plate 22Shang， two ends respectively has a die adjustment motor 3 to drive, and before and after right die location sensor 4 and left die location sensor 5 are fixed on, adjusts on slide plate 22; Mould 32 is slidably connected with die supports and mold 30, by mould flexible cylinder 27, provides thrust, and mould upper-lower position sensor 29 is fixed in die supports and mold 30, and die supports and mold 30 is fixed on the slide plate of die adjusting mechanism 28; Temperature sensor 39 is fixed on mould 32; Draught hood 9 is fixed on the top of frame 1.
During automated production, start the automatic button on guidance panel 10 of the present invention, transporting chain plate motor 34 drives transporting chain plate 18 to drive from left to right lead-acid accumulator 17 operations; When checkout gear 16 detects after lead-acid accumulator 17,15 pairs of batteries of positioner, 17 location, hold down gag 33 compresses battery 17; Move up and down motor 24 and drive and move up and down slide plate 21 and move down, make mould 32 navigate to the two-terminal of battery 17; Whether mould upper-lower position sensor 29 detects mould 32 upper-lower positions correct; If malposition follow-up welding procedure does not carry out, if correctly left and right directions, fore-and-aft direction, vertical direction three-dimensional platform 23 drive welding torches 31, according to the movement locus of setting, battery 17 two-terminal are carried out to sweat soldering; Welding moves up and down motor 24 after finishing and drives and move up and down slide plate 21 and move up, and gets back to home position; Transporting chain plate motor 34 drives transporting chain plate 18 to transfer out from left to right lead-acid accumulator 17.
The present invention can, according to the different size of lead-acid accumulator, adjust guiding mechanism 2, front and back adjustment slide plate 22, welding torch guiding mechanism 26, die adjusting mechanism 28 position automatically; Specifically realize in the following manner, when inputting on guidance panel 10 after the parameter of battery 17, guiding is adjusted motor 11 drive screws and is driven guide adjusting mechanism 2 to move, and guiding is adjusted position sensor 35 detection positions and fed back to electrical system; Front and back are adjusted motor 37 and are driven screw mandrels to drive front and back adjustment slide plate 22 to move, and front and back position sensor 12 detection positions feed back to electrical system; Welding torch is adjusted motor 6 and is driven screw mandrel to drive welding torch guiding mechanism 26 slide plates to move, and left welding torch position sensor 8 and backhand welding torch position sensor 7 detection positions feed back to electrical system; Die adjustment motor 3 drives screw mandrel to drive welding torch guiding mechanism 28 slide plates to move, and right die location sensor 4 and left die location sensor 5 detection positions feed back to electrical system.
Left and right directions of the present invention, fore-and-aft direction, vertical direction three-dimensional platform 23 adopt driven by servomotor, therefore the welding track of welding torch 31 can, according to the different situations of accumulator terminal different size, change arbitrarily in three dimensions.
Temperature sensor 39 of the present invention detects the temperature of mould 32, for controlling the unlatching of mould 32 cooling waters and stopping.
Claims (4)
1. an accumulator terminal double end automatic gas-welding machine, is characterized in that: the sprocket wheel of transporting chain plate motor (34) on power transmission shaft is connected with transporting chain plate (18); Guiding is adjusted motor (11) and is connected with guide adjusting mechanism (2) through screw shaft, and checkout gear (16), positioner (15), hold down gag (33) are fixed on guide adjusting mechanism (2); Column (19) is fixed in frame (1), moving up and down slide plate (21) is slidably connected with column (19), by the motor (24) that moves up and down being fixed on column (19), driven, balance cylinder (20) is fixed on column (19), bearing (38) is fixed on and moves up and down on slide plate (21), front and back are adjusted slide plate (22) and are slidably connected with bearing (38), by the front and back that are fixed on bearing (38), adjust motors (37) driving; Before and after left and right directions, fore-and-aft direction, vertical direction three-dimensional platform (23) are fixed on, adjust slide plate (22) upper, by left and right directions servo motion motor (14), fore-and-aft direction servo motion motor (36), vertical direction servo motion motor (25), driven respectively; Welding torch guiding mechanism (26) is fixed on vertical direction platform Shang， two ends respectively has a welding torch to adjust motor (6) driving, and welding main frame (13) is fixed in frame (1); Mould (32) is slidably connected with die supports and mold (30), by mould flexible cylinder (27), provide thrust, die supports and mold (30) is fixed on the slide plate of die adjusting mechanism (28), before and after die adjusting mechanism (28) is fixed on, adjusting slide plate (22) Shang， two ends respectively has a die adjustment motor (3) to drive.
2. accumulator terminal double end automatic gas-welding machine according to claim 1, it is characterized in that: on guide adjusting mechanism (2), be equipped with for the guiding of position probing and adjust position sensor (35), front and back are adjusted on slide plate (22) the front and back position sensor (12) for position probing are housed, left welding torch position sensor (8) and backhand welding torch position sensor (7) for position probing are housed on welding torch guiding mechanism (26), right die location sensor (4) and left die location sensor (5) for position probing are housed on die adjusting mechanism (28), mould upper-lower position sensor (29) is fixed in die supports and mold (30).
3. accumulator terminal double end automatic gas-welding machine according to claim 1, is characterized in that: draught hood (9) is equipped with in the top of frame (1).
4. accumulator terminal double end automatic gas-welding machine according to claim 1, is characterized in that: on mould (32), be fixed with temperature sensor (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210200784.3A CN103506732B (en) | 2012-06-18 | 2012-06-18 | Accumulator terminal double end automatic gas-welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210200784.3A CN103506732B (en) | 2012-06-18 | 2012-06-18 | Accumulator terminal double end automatic gas-welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103506732A true CN103506732A (en) | 2014-01-15 |
| CN103506732B CN103506732B (en) | 2016-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210200784.3A Active CN103506732B (en) | 2012-06-18 | 2012-06-18 | Accumulator terminal double end automatic gas-welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103506732B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000047729A (en) * | 1998-07-29 | 2000-02-18 | Nec Corp | Positioning device |
| CN201036831Y (en) * | 2007-05-16 | 2008-03-19 | 凯豊工业股份有限公司 | Accumulator terminal welding machine |
| US20090173721A1 (en) * | 2006-03-10 | 2009-07-09 | Kouji Ueoka | Method and apparatus for welding electrode collectors and terminals of electrical storage element |
| US20110256430A1 (en) * | 2010-04-16 | 2011-10-20 | Lg Chem, Ltd. | Weld validation system and method for a battery module |
| CN202622126U (en) * | 2012-06-18 | 2012-12-26 | 襄阳博亚精工装备股份有限公司 | Double-head automatic gas welding machine for storage battery terminal |
-
2012
- 2012-06-18 CN CN201210200784.3A patent/CN103506732B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000047729A (en) * | 1998-07-29 | 2000-02-18 | Nec Corp | Positioning device |
| US20090173721A1 (en) * | 2006-03-10 | 2009-07-09 | Kouji Ueoka | Method and apparatus for welding electrode collectors and terminals of electrical storage element |
| CN201036831Y (en) * | 2007-05-16 | 2008-03-19 | 凯豊工业股份有限公司 | Accumulator terminal welding machine |
| US20110256430A1 (en) * | 2010-04-16 | 2011-10-20 | Lg Chem, Ltd. | Weld validation system and method for a battery module |
| CN202622126U (en) * | 2012-06-18 | 2012-12-26 | 襄阳博亚精工装备股份有限公司 | Double-head automatic gas welding machine for storage battery terminal |
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| Publication number | Publication date |
|---|---|
| CN103506732B (en) | 2016-03-02 |
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