CN103492143B - For manufacturing the apparatus and method for of fiber preform - Google Patents

For manufacturing the apparatus and method for of fiber preform Download PDF

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Publication number
CN103492143B
CN103492143B CN201280017470.8A CN201280017470A CN103492143B CN 103492143 B CN103492143 B CN 103492143B CN 201280017470 A CN201280017470 A CN 201280017470A CN 103492143 B CN103492143 B CN 103492143B
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China
Prior art keywords
line
forming tool
yarn
equipment
uniaxial stress
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CN201280017470.8A
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Chinese (zh)
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CN103492143A (en
Inventor
马可·格廷格
迈克尔·凯泽
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Voith Patent GmbH
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Voith Patent GmbH
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/02Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • B29B11/16Making preforms characterised by structure or composition comprising fillers or reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/382Automated fiber placement [AFP]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/541Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/56Tensioning reinforcements before or during shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/20Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres
    • B29C70/205Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres the structure being shaped to form a three-dimensional configuration
    • B29C70/207Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in a single direction, e.g. roofing or other parallel fibres the structure being shaped to form a three-dimensional configuration arranged in parallel planes of fibres crossing at substantial angles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Robotics (AREA)
  • Moulding By Coating Moulds (AREA)
  • Reinforced Plastic Materials (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The present invention relates to the equipment for manufacturing fiber preform, fiber preform is e.g. back log when manufacturing fibre-reinforced plastic member, this equipment has multiple unwinding station, multiple grabbers and at least one first forming tool, each grabber can move back and forth on maximum position and the path taken between position, take position arrange in online site of delivery and this position of taking than maximum position closer to unwinding station, first forming tool has the placement position in the range of the connecting line between maximum position and line site of delivery, and there is the homeposition outside connecting line, the adjusting means of the uniaxial stress of wired or yarn is set.In addition the present invention relates to a kind of corresponding method, carry out following methods step the most successively: bag loft or yarn cutting line or yarn be wherein on forming tool to come elastic threads or yarn by multiple grabbers, described Bao Mo is carried out by being moved in the line of tension or the region of yarn by described first forming tool, and wherein, the uniaxial stress of described line or yarn is regulated during moving into.

Description

For manufacturing the apparatus and method for of fiber preform
Technical field
The present invention relates to a kind of equipment for manufacturing fiber preform, described fiber preform is especially manufacturing fibre A kind of back log during the plastic member that dimension strengthens, wherein this equipment have multiple for provide multiple line or yarn unwinding station, Multiple grabbers and at least one first forming tool, these grabbers can be distinguished online or yarn top and capture single or many Individual line or yarn, the most each grabber can move back and forth on maximum position and the path taken between position, and wherein This position of taking arranges in online site of delivery and stands closer to unwinding than maximum position in this position of taking.
In addition the present invention especially relates to a kind of for manufacturing fiber preformation in the case of using according to the equipment of the present invention The method of shape part, described fiber preform is such as a kind of back log when manufacturing fibre-reinforced plastic member, wherein should Method has following methods step successively:
-come elastic threads or yarn by multiple grabbers,
-at forming tool upslide unwrapping wire or yarn,
-cutting line or yarn.
Background technology
Fibre-reinforced plastics are made up of host material, and this host material has rigidity and in addition by embedding in host material Fiber composition and described fiber there is furthermore provided tensile strength.Fibre-reinforced plastics are particularly useful for the component of high load capacity, Described component however should be also the lightest.Because fiber does not the most have intensity, so fiber must be with as follows Mode is orientated, i.e. it is the most consistent with corresponding load direction.In order to realize this purpose, fiber often must be with Different directions is placed.Fibrous layer is the best with load and more accurately matches, then this component is the best.For by fiber reinforcement Plastics composition component have many manufacture methods.But for the production of many numbers of packages, the most only in rotationally symmetrical or tabular or The component of rope form is pressed by winding or plate or rope pressing exists the method that can use.
Manufacture hugely on the contrary, complexity, high-quality 3D structure only can expend, this is because required fibre forming The foundation of part is difficult, slowly with expensive.The structure of high-quality utilizes endless fiber to manufacture mostly.In many sides In method, fibre forming part is first according to the Components Shape of desired three-dimensional, and the most so-called pre-shape manufactures, described fibre forming Part is made up of fiber mostly, and these fibers are often arranged with multiple-layer overlapped, in order to obtain the machine direction of necessity.And then, Fiber preform then utilizes host material carry out moistening or smear, and is the most also pressed and is finally hardened.Both in order to manufacture Fiber preform can use the forming tool corresponding to desired Components Shape for moistening and/or stiffened members again, fine Dimension performing member or component are placed and/or are pressed on forming tool or in forming tool.
In order to make fiber preform have the enough shape stabilities for processing further, fibre forming part is provided with A small amount of glue or binding agent, and such as by being dried or being fixed by heating and cooling after three-dimensional input.
Fibre forming part is manufactured by plane semi-finished product that are stacked and fixing previously fabricated and that connect in advance mostly.This A little semi-finished product e.g. belts, textile, fabric or fleece (Vliese), line or yarn that many of which is single be the most interleaved, Sew up or the profile of bonding one-tenth plane.That is, when fiber unwinds from coil or a ball of string, so-called endless is being used Line is called it as during fiber.A large amount of lines the most simultaneously unwind from coil or a ball of string are referred to as wire harness or yarn.At this yarn Can be made up of at most several ten thousand single lines, described single line is also referred to as filament.
As also in DE 10 2,008 011 658A1 known like that, it is necessary to single parts according to one cutting board Cutting into from plane semi-finished product, described semi-finished product provide as coiled material mostly.Described single parts are then placed within forming tool Go up and be connected with each other or press.DE 10 2,008 011 658A1 is shown through bonding equally or sews up and manufacture these and half become The example of product.While it is true, substantial portion of manual operation often necessity.The section being made up of semi-finished product for utilization Carry out the equipment of performing member of the one-dimensional bending that machine is simple to manufacture by known in DE 10 2,008 042 574A1, described preforming Part is pre-stored in case and is then store on core.More complicated shape also can not manufacture on machine ground.
Place for manufacturing the fiber that another possibility is that automatization of the fiber preform for more complicated component. The wire harness elongated at this or the band being made up of wire harness are guided on forming tool back and forth by fiber placement head part, and at this side by side Ground and place overlappingly, press and fix.For more complicated component, the expensive robot character of fiber placement head part Control be necessary.Even if in the case of being used in parallel two, three or even four fiber placement head parts, manufacturing speed The slowest, this is because head generally has to through long path, and this is because described head is continuously with carefully Long fibre bundle work.Additionally, fiber placement head part has long especially with complexity, the line of placement head for multiaxial motion The sightline tracking device of coil.There is in flexible pipe the special this sightline tracking device (to stop the torsion of yarn) guiding sound Such as shown in US 2008/0202691A1.
Summary of the invention
The task of the present invention is to create a kind of equipment for manufacturing fiber preform and method, thus more complicated, The structure of high-quality can also more easily control realize automatically, in terms of shape and fibre orientation neatly, rapidly and honest and clean Valency ground manufactures.
This task is solved by a kind of equipment for manufacturing fiber preform, and wherein this equipment has multiple for carrying For multiple lines or the unwinding station of yarn, multiple grabber and at least one the first forming tool, these grabbers can distinguish online or The top of yarn captures single or multiple lines or yarn, and the most each grabber can be on maximum position and the path taken between position Move back and forth, and wherein said position of taking is arranged in online site of delivery and described in position of taking more connect than maximum position It is bordering on unwinding station.
According to present invention ground, this equipment is characterised by, the first forming tool has in maximum position and line site of delivery Between connecting line in the range of placement position, and there is the homeposition outside connecting line, and arrange wired or yarn The adjusting means of uniaxial stress.
Time in the line that forming tool is moved into tension or layer, line deflects and uniaxial stress from forming tool Uncontrollably change.By regulation, uniaxial stress can be controlled during manufacture process and especially during throwing in. This is important, because line or yarn do not allow overload, and the most should be the most not lax, in order to reach optimal component Rigidity.On the contrary when using plane semi-finished product, fiber only can be laid the most unstressedly.Further, in order to then throw in Time, say, that when forming tool immigration or move toward one another (Zusammenfahren), line has the length of tension, is placing During fiber placement head part, line must be placed with accurately the ultra-long of measurement according to three-dimensionality, and this is ultra-long is ring or similar Form.Can be cancelled the most necessary calculating placing web by regulation uniaxial stress, this calculating is the most complicated and consumes in time Take the long period.Manufacture process thus becomes simpler and quick, and can carry out abreast, and extraly, this manufacture Process can be matched with different Components Shapes neatly.Especially when the fiber preform of the obvious three dimensional design of batch micro operations Have the advantage that.In the case of elastic threads or yarn on different centre positions, multiple grabbers are particularly close to outside forming tool Profile and during along the outline of forming tool, uniaxial stress regulation is important.Thus, expensive fiber is obtained later The leftover bits and pieces of material is only a small amount of.But the obvious deflection thus occurred of line or yarn only can be with the regulation of control line stress. In conjunction with simple, the most linear path for grabber, it is possible to the line obtaining having the least friction simply guides dress Put.Thus multiple line or yarn can simultaneously, quickly and the most side by side strain.So design device is i.e., wire material or yarn The placement rate of material can reach more than 2kg/min or even greater than 3kg/min.Additionally, unwinding station and line guide are all Holding position can be come by grabber to fix.
Because eliminate common plane semi-finished product and the substitute is input and manufacture directly be made up of line or yarn Fiber preform, so material cost is considerably lower for known method.While it is true, can by parallelization To reach short manufacturing time.But due to preproduction, plane semi-finished product are the most expensive.In the most three-dimensional component, make With additionally, there may be the danger forming fold in the case of big plane semi-finished product.On the other hand, in the case of faceted, it is used for Cut out and connect the expense of single parts and can improve.
The most advantageously being provided with the second forming tool, it can be got together in placement position with the first forming tool And there is the homeposition of self.Thus more complicated 3D shape can also be manufactured more accurately, its method is line or yarn Be listed between two forming tools and throw in or deform.Preferably, from the first forming tool, the second forming tool is arranged in On the line of tension or the opposed side of yarn.Move to the second forming tool placement position can preferably become with motion first Shape instrument carries out simultaneously or carries out after motion the first forming tool.But can also be in the advance of motion the first forming tool OK.Certainly, the embodiment of the multi-piece type of forming tool is also possible, in order to can such as assemble bigger or more complicated one-tenth Shape instrument.
Preferably, the second forming tool is embodied as cap, and this cap is matched with the first forming tool and shapes first Space is left between instrument and the second forming tool.Between forming tool, force to be formed a gap by line or yarn, permissible Reach more accurate moulding.
For good input usefully, the first forming tool and/or the second forming tool in homeposition and throwing Put the direction of motion between position to be substantially perpendicular to the path of grabber and arrange.At most the deviation of +/-30 ° is to think at this Arrive.Preferably, the path of grabber be the direction of motion of level of approximation and forming tool be near vertical.Equally, The deviation of most +/-30 ° can be considered for both direction.The path of grabber preferably just approximated before throwing in and draws Tight line or yarn are consistent.
The preferably regulation of uniaxial stress is so implemented, i.e. make uniaxial stress can shape work at the first forming tool and/or second It is held substantially constant during tool motion, especially makes uniaxial stress keep the value existed during setting in motion, and particularly preferably make The value that its holding is identical.Thus uniaxial stress regulation is very simple, and obtains fiber preform or component later Good rigidity.
It is also advantageous that, joining at least one to each unwinding station or each unwinding station component should for measuring corresponding line The device of power, this device arrange online site of delivery region in and/or be arranged in unwinding station and line site of delivery between, and This device is preferably implemented as the ring power receiving element on commutation position.Thus ensure that, every line or yarn bundle have controllable Uniaxial stress, and can the most individually or regulate with group.
Multiple unwinding stations can be preferably most ten and synthesize a group particularly preferably most six can be, this A little unwinding stations have only one uniaxial stress adjusting means.In order to enough flexible, move back as many with grabber at least should be there is Around station or unwinding station group.
When grabber can take up centre position different, individual on its path, and these grabbers can in Between on position during the top of promptly line or yarn, then equipment will become particularly flexible and can work by leftover bits and pieces on a small quantity.Thus Different shapes can be replicated.And each grabber is strained for the so much line needed for the corresponding site of this shape.Special The most preferably, the middle part outline close to one of them forming tool and the outline along one of them forming tool Arrange, thus only produce a small amount of fibrous material leftover bits and pieces when cutting line or yarn.
There is preferably at least 5 grabbers, further preferably at least 10 grabbers are particularly preferably at least 20 crawls Device.In order to can effectively manufacture the bigger component of the enough matchings having in respective shapes and usefully, grabber There is 10-500mm, the clamped width of preferably 20-200mm, and/or all grabbers have total clamping of at least 1m together Width, preferably has total clamped width of at least 2m particularly preferably have total clamped width of at least 3m.
Advantageously, self coupling arrangement and/or brake unit it is associated with for each unwinding station or each unwinding station group.This Outward, the uniaxial stress for each unwinding station can individually regulate.Thus can be provided in unwinding station or line site of delivery On send the common driving means of line.Single coupling arrangement and/or brake unit then control corresponding uniaxial stress or Driving means is cut off with line or is connected.
Additionally, single unwinding station can so be implemented, i.e. especially at the first forming tool and/or the second forming tool During motion, these single unwinding stations can send the line length of different length respectively.Thus can also constitute more accurately again Miscellaneous shape.
The most usefully, the first forming tool and/or the second forming tool are at least rotatable at homeposition and/or can Tilt, and corresponding placement position can also be moved to rotation and/or obliquity.Preferably, the first forming tool and/ Or second the pivot center of forming tool be substantially perpendicular to path and be arranged essentially parallel to the first forming tool and/or second The direction of motion between homeposition and the placement position of forming tool.Desired layer for the fiber of parts later Orientation can obtain by rotating forming tool.Thus the particularly flexible design of fiber preform is possible, and Simple automatization is possible, and without the complicated calculations to line path of navigation.
In order to simply and neatly be matched with different component forms, the first forming tool and/or second shapes work Tool can be fixed on telecontrol equipment the most discretely, especially on lifting platform or lowering means.Therefore line or one of yarn or Multiple layers can also be delivered to together with forming tool subsequently, the most again according to the present invention design equipment on, in order to will One or more other layers are laid up.
Carried out by unwinding station to supply of equipment line or yarn.So-called bobbin can be such as implemented at unwinding station.? This line or yarn can pull out from coil or a ball of string (line bucket).Each line site of delivery obtain from one or more unwinding stations line or Yarn.Preferably be additionally provided with can between forming tool and grabber cutting line or the segregation apparatus of yarn, and/or be provided with permissible Cutting line or the segregation apparatus of yarn between forming tool and line site of delivery.
In online site of delivery region or one or more bifurcated can be set between site of delivery and forming tool online Device, it is responsible for as follows, i.e. make line or yarn plane as far as possible cover placed side by side or tension, also will not be lateral when throwing in Slide.This branching device for multi such as can be formed as a kind of comb, and it has a row or multi-row tooth.
In addition the first forming tool and/or the second forming tool can be equipped with heater and/or press devices.Pass through Temperature improves or pressure improves and can activate the binding agent being present in layer, thus line or yarn are fixed as predetermined shape and First connect into a layer, connect into fiber preform subsequently.Such as silk thread or fleece can be as jointing materials Being launched together, described silk thread or fleece are at least partly made up of thermoplastic or adhesive.Thus for fixing required Jointing material be also placed in fibrous material simultaneously together with.Jointing material can also (it be except undulation degree by mixing silk thread Also jointing material is comprised beyond material), or introduced by coating or spraying coating line or yarn.Jointing material can also throw in line or yarn After be placed in, be such as sprayed on forming tool.Reach certain stability by the layer of fixing line or yarn, be used for laying line Or other layer of yarn or for processing further line performing member.
This task is by a kind of method manufacturing fiber preform in the case of using according to the equipment of the present invention, knot Closing and solve according to the equipment of the present invention, wherein, the method has following methods step successively:
-by multiple grabber elastic threads or yarn,
-on the first forming tool, throw in described line or yarn,
-described line or yarn are cut off,
It is characterized in that, described input is by being moved into the line of tension or the region of yarn by described first forming tool Carry out, and, the uniaxial stress of described line or yarn is regulated during moving into.
According to the present invention, the method is characterized in that, throw in by the first forming tool is moved into tension line or yarn Region in carry out, the uniaxial stress of line or yarn is regulated during moving into.Preferably, uniaxial stress is adjusted to 1 to 50N/ m2Between value on.Advantages of the present invention is mentioned the most in a device and is also applied for the method.
Preferably use the second forming tool, especially cap when throwing in, this second forming tool and the first forming tool Move toward one another, and preferably, during the second forming tool motion, uniaxial stress is the most regulated.
Input can be regarded as deformation or by forming tool to lay line or yarn.Input can be entered with one or more stages OK.
Additionally, uniaxial stress can during throwing in the most each self-sustaining constant, be preferably held in input start time deposit Value on, and be particularly preferably maintained in identical value.It is to say, uniaxial stress quilt when tension is used for line or the yarn of layer Taking in desired value, the most all uniaxial stress are brought in identical value, and then uniaxial stress is thrown in or deformation phases Between keep constant.
The most advantageously, in the region of online site of delivery and/or measuring line between unwinding station and line site of delivery should Power, and send line or yarn on single unwinding station and/or single line site of delivery, should for adjusting regulated line Power.The most accurately and sending line for throwing in required place.Regulate on the position being preferably directed to be generally noted above The measured value of uniaxial stress.
Single unwinding station and/or single line site of delivery can be sent different many, in particular for Join line or the yarn of the 3D shape of the first forming tool and/or the second forming tool.
It is likely to advantageously, each grabber mobile, thus adjust uniaxial stress.This point can be as by being given Line or yarn regulate the replacement of uniaxial stress or supplement.
For completing or processing fiber preform further it may be advantageous that after the dispensing and/or at Fertilizing stage Between particularly by activate jointing material fix line or yarn with carrying out dimensionally stable, this jointing material is the most layered on one with line or yarn Rise.This is preferably by heating and/or pressing generation.Fixing can carry out the most individually and/or nearest layer it After carry out.
After the dispensing and after fixation or in fixing period, between forming tool with grabber and/or becoming Line or yarn between shape instrument and line site of delivery are cut off.Grabber only remains with the fewest fibrous material get a foothold Material.Fibrous material between forming tool and line site of delivery can be by unrolling and being wound on and use further.
Can arrange as follows when batch micro operations, i.e. the method the most in turn performs, for by multiple lines or layer It is placed on the first forming tool.This can be carried out within according to the equipment of the present invention, or after placing and fixing a layer, Forming tool be transmitted further to one or more other according in the equipment of the present invention, in these miscellaneous equipments, another Line layer is correspondingly placed on online or yarn according to the method according to the invention.
Accompanying drawing explanation
Illustrate other favourable feature of the present invention by embodiment in the case of with reference to accompanying drawing.In Fig. 1 a-7b The preferred implementing form of the equipment according to the present invention being shown in distinct methods step:
Fig. 1 a side view when grabber line taking or yarn,
Fig. 1 b top view when grabber line taking or yarn,
Fig. 2 a side view after elastic threads or yarn,
Fig. 2 b top view after elastic threads or yarn,
Fig. 3 a side view after the first input step of ground floor,
Fig. 3 b top view after the first input step of ground floor,
Fig. 4 a side view after the second input step of ground floor,
Fig. 4 b top view after the second input step of ground floor,
Fig. 5 a side view after cutting line or yarn,
Fig. 5 b top view after cutting line or yarn,
Fig. 6 a is after rotating forming tool, and the side view when grabber comes line taking or yarn for the second layer,
Fig. 6 b is after rotating forming tool, and the top view when grabber comes line taking or yarn for the second layer,
Fig. 7 a side view after the second input step of the second layer,
Fig. 7 b top view after the second input step of the second layer,
And other of the equipment according to the present invention in distinct methods step is preferable to carry out shape shown in Fig. 8 a-c Formula:
Fig. 8 a laying the top view after ground floor,
Fig. 8 b laying the top view after another layer,
Fig. 8 c is putting the top view after another layer.
Detailed description of the invention
Describe figure and embodiment subsequently in detail.
For this in the particularly preferred form of implementation of this equipment and method, this equipment is applicable, or by this equipment Implement following method step successively or with being partly parallel to each other:
-line or yarn are provided and perhaps also provide for jointing material
-capture required line or yarn and the most also capture jointing material
-strain required line or yarn by correspondingly positioning grabber
-carry out the first input via the first forming tool
-utilize the second forming tool to carry out the second input
-fixing the layer being made up of line or yarn
-at the both sides cutting line of forming tool or yarn
-unroll that be given and nonessential line or yarn
-open forming tool
-rotate or deliver the forming tool with the layer laid
Repeat this flow process to lay other according in the equipment of the present invention in same equipment or at one or more other Layer is until completing fiber preform.
The fiber being such as made up of carbon (Carbon), glass or aramid fiber or other fiber can use as line or yarn Fibrous material.Thermoplasticity or thermosetting plastics, epoxy resin, other plastics (polymer) or other resin may be considered as The host material of fibre-reinforced plastics.Thermoplastic or adhesive can use as jointing material.There are mixing Line or hybrid yams, say, that each fiber or line are made up of jointing material, or jointing material can be grabbed together with line or yarn Take device tension, or jointing material is applied to or sprays on the line that is launched or yarn.
It can be seen that the basic structure of equipment in Fig. 1 a and Fig. 1 b.The offer of line or yarn is carried out via multiple unwinding stations, fine Dimension material provides in this unwinding station with the form (so-called line bucket) of coil or a ball of string, and they with multiple rows of 1,2 abreast, In turn or stackedly arrange.As shown in Fig. 1 a, coil can also the row of being formed and lower row.The top of line or yarn 20 only exists Schematically show in the corresponding region used at the unwinding station 3,4 used.Every other top also penetrates corresponding line Site of delivery 14, thus these tops can be caught in position 9 of taking by affiliated grabber.Therefore these are the most also claimed For bobbin.
It is shown in the grabber 5 in its maximum position 8 on another side, at the beginning of this maximum position also corresponds in this case Beginning position.The clamped width of grabber be total clamped width of b and all grabbers be B.Although illustrate only same widths Grabber, have what the grabber of different in width was likely to certainly.The maximum position of some grabbers and take position the most not Must point-blank.Additionally, shown with the first forming tool 15 on lifting platform 17 with shown with being embodied as cap , in homeposition, say, that the second forming tool 16 outside the path of grabber.Second forming tool is not being bowed Shown in view.And corresponding telecontrol equipment or lowering means for the second forming tool illustrate the most extraly.In addition There is jointing material deposit 19, it such as can be arranged between the row at unwinding station.
Grabber 6 is in takes position and takes out the line corresponding to its layout in a device or yarn, and its method is to grab Take device and capture line or the top of yarn.Grabber can move by guiding equipment 7, such as bar or piston.Grabber can individually, But move between position and maximum position taking abreast only linearly and on parallel path, thus simple automatically Change and quick parallel motion is possible.As illustrate, multiple unwinding stations can form a group and be associated with one Individual grabber.One grabber can capture multiple line or yarn.In any case, all should arrange at least as many with grabber Unwinding station.
Fig. 2 a and Fig. 2 b illustrates line or the yarn 21 of tension, and by moving towards intermediate position, grabber 10 pulls out described line Or yarn.This can be supported by the unwinding of active drive.When forming tool is brought to its placement position, centre position is close Outline in forming tool or the position later close to outline.Together with line or yarn, jointing material 18 also may be used Such as to be strained together by grabber with the form of binding agent silk thread or adhesive fiber net.As illustrate, it is also possible to carry Be provided with the upper row at unwinding station and lower row, thus jointing material is online or yarn above-listed and following between strain.When pull-out, bonding Material can carry out preactivate particularly by heater, thus line or yarn start in input in the region of site of delivery 14 online Time interfix the most simultaneously.In addition being provided with branching device for multi in the region of online site of delivery, it may be embodied to a kind of tool There is the comb of a row or multi-row tooth.Thereby, it is ensured that line or yarn are in the side by side relationship of plane covering and in throwing later Also will not lateral sliding when putting.Branching device for multi can also along thread path or along capture path move.Also illustrate that a kind of for The probability of uniaxial stress measurement apparatus 13.
Input can be understood as such as by forming tool to make line or yarn deformation or setting.Input can be with one or many The individual stage is carried out, and its method is that forming tool simultaneously or sequentially moves in the layer being made up of the line strained or yarn.At Fertilizing stage Between it is advantageously possible to regulation uniaxial stress, especially make uniaxial stress keep constant.It is to say, be provided with lines much more so or Yarn, it is required for the input on the corresponding site of forming tool.Can be provided with to meet described situation Brake unit and coupling arrangement.Preferably, each unwinding station or each unwinding station assemble one corresponding adjusting means of genus.Therefore Prevent overload or cross loose ground deployment line or yarn.Uniaxial stress can also be by the region of the suitable online site of delivery of measurement apparatus In and/or unwinding station and line site of delivery between measure.Preferably, the value of uniaxial stress is positioned at 1 and 50N/m2Between.
Shown in Fig. 3 a and Fig. 3 b first throw in after state.First forming tool 15 ' is moved to by lifting platform 17 In placement position.Thus there is skew and thrown in by forming tool 15 ' in line or yarn 22.The top of line is fixed by grabber 10 At the outline of forming tool 15 '.The most additionally or alternatively, can be by jointing material coating or spray It is coated onto on line or yarn.
In the next step, line or yarn are thrown in further by the second forming tool 16 ' (it moves towards placement position) Or deformation (Fig. 4 a and Fig. 4 b).By the common effect of two forming tools (layer of line or yarn be in the two forming tool it Between) accurate moulding is possible.Forming tool can also be pressed together and one of them forming tool, and preferably second Forming tool, or two forming tools can be heated, thus jointing material is activated and line or yarn dimensionally stable fix Become a layer.When this is fixing or after this is fixing, line or yarn in the both sides of forming tool are cut off, say, that grabbing Take between device and forming tool and online line between site of delivery and forming tool or yarn is cut off.A form of implementation In, segregation apparatus can be connected with the first forming tool or the second forming tool.Advantageously, at least online site of delivery is separated Carry out close to forming tool on side.Thus only can produce little leftover bits and pieces of the fibrous material of costliness and need more The post-treatment of few fiber preform.
Cut-off line or yarn 23 can be pulled back by rewind and again around upper or guide dress by corresponding line Put and keep in.Unroll and carry out in the following way, i.e. the top of line or yarn is located again in the region of online site of delivery 14, from And line or yarn can be taken with crawled device, and too many leftover bits and pieces material is not had to produce.In order to catch top can use sensing Device.
In figs. 5 a and 5b, line or yarn have unrolled or have been cut up in online site of delivery, thus top is in again In line site of delivery.Grabber the most only forms the leftover bits and pieces 24 of little fibrous material, this is because grabber connects accordingly Position and position along the outline of forming tool with being bordering on the outline of forming tool, and only tension is required so much Line.Forming tool 15,16 enters again their homeposition.First forming tool remains with the first shaping layer 25.
The first forming tool 15 and the second forming tool 16 that Fig. 6 a and Fig. 6 b is shown under rotation situation.At this, they turn Dynamic 90 °.But another rotational angle, such as 30 °, 45 °, 60 ° or upset are also possible.Rotational angle is preferably at 10 ° and arrives Between 170 °.This depends on as follows, i.e. how other line or layer should be laid or other line or layer are fine with which type of Dimension orientation is laid.Required grabber 6 ' is in takes in position, in order to capture the line or the top 20 of yarn used.
The line of other layer or yarn are then tightened to the centre position of grabber and are launched, and its method is the first shaping Instrument 15 ' and the second forming tool 16 ' move in placement position.
Fig. 7 a and Fig. 7 b illustrate online or yarn cut-off after equipment.The grabber 11 used is in centre position.? In the case of the forming tool of non-rectangle or other rotational angle, some grabbers 11 can also be in different centre positions In.Other layer that is that be made up of line or yarn and that may be made up of jointing material again may be by heating and/or to press shape steady Surely fix and be connected with ground floor.They form fiber preform 28 together.
Another form of implementation shown in Fig. 8 a, such as this form of implementation such as can be at the fiber preformations manufacturing hood Shape part uses.Use grabber 10.1 be in centre position, it is not necessary to grabber 5.1 be in maximum position 8.1.Line or The ground floor of yarn carries out throwing in and fixing on the first forming tool 15.1.Second forming tool is not shown.Line or yarn deposit exist In unwinding station 1.1,2.1.In addition there is jointing material deposit 19.1 and line site of delivery 14.1.
Another layer or laying of other layer multiple can be carried out or another setting according to the present invention in same equipment Standby or multiple other is carried out according in the equipment of the present invention, and the first forming tool and ground floor are delivered together in these equipment. In figure 8b, another layer 26.1 is rendered on the forming tool through rotating.Several lines or yarn are the most only shown.Make Grabber 11.1 along the outline of forming tool and depict this outline as accurately as possible.In order to more accurate Coupling can use the thinner or grabber of different in width.
Fig. 8 c illustrates how to lay another layer.The grabber 12.1 used is again along outline.After fixation, these layers one Rise and form fiber preform 28.1.
Reference numerals list
1, the row at 1.1,2,2.1 unwinding stations
3, the unwinding station that 3 ', 4,4 ' use
5, the row of 5.1 grabbers
6, the 6 ' grabber in position of taking
7,7.1,7 ', 7.1 ' for the guiding equipment of grabber
8,8.1 maximum position
9,9.1 take position
10,10.1,11 grabber in centre position
11.1,12,12.1 grabber in centre position
13,13 ' for the measurement apparatus of uniaxial stress
14,14.1 line site of delivery (also there is time possible branching device for multi and/or there is the device for connecting preactivate)
15 at the first forming tool of homeposition
15 ', 15.1 at the first forming tool of placement position
16 at the second forming tool of homeposition
16 ' at the second forming tool of placement position
17 lifting platforms
18 jointing materials
19,19.1 jointing material deposit
20,20 ' lines or the top of yarn
The line of 21 tensions or yarn
22 line thrown in or yarns
23,23 ' cut-off line or yarn
24 leftover bits and pieces
25 lines or the ground floor of yarn
26.1, other layer of 27.1 lines or yarn
28,28.1 fiber preform
The clamped width of mono-grabber of b
Total clamped width of all grabbers of B

Claims (28)

1. being used for manufacturing an equipment for fiber preform (28,28.1), wherein said equipment has multiple for providing many The unwinding station of individual line or yarn, multiple grabber and at least one the first forming tool, these grabbers can be distinguished online or yarn Top (20,20 ') captures single or multiple line or yarn, and the most each grabber can be in maximum position (8,8.1) and position of taking Move back and forth on path between (9,9.1), and wherein said position of taking (9,9.1) arrange online site of delivery (14, 14.1) upper and described in take position than maximum position (8,8.1) closer to unwinding station, it is characterised in that described the first one-tenth Shape instrument has the placement position in the range of the connecting line between maximum position (8,8.1) and line site of delivery (14,14.1), And there is the homeposition outside connecting line, and the adjusting means of the uniaxial stress of wired or yarn is set.
Equipment the most according to claim 1, it is characterised in that be provided with the second forming tool, it can become with described first Shape instrument is got together in described placement position and has self homeposition.
Equipment the most according to claim 2, it is characterised in that described second forming tool is embodied as cap, described cap Leave on described first forming tool and between described first forming tool and described second forming tool matchingly For described line or the gap of yarn.
4. according to the equipment according to any one of claim 2 to 3, it is characterised in that the adjusting means of described uniaxial stress is such Implement, i.e. make described uniaxial stress can keep perseverance during described first forming tool and/or described second forming tool motion Fixed.
Equipment the most according to any one of claim 1 to 3, it is characterised in that to each unwinding station or each by unwinding The group of composition of standing arrange at least one for the device measuring each uniaxial stress, described device arrange online site of delivery (14, 14.1) in region and/or be arranged in described unwinding station and described line site of delivery (14,14.1) between.
6. according to the equipment according to any one of claim 2 to 3, it is characterised in that at least some of in described grabber It is arranged in position of taking (9,9.1) and dominant bit during described first forming tool and/or described second forming tool motion Put on the centre position between (8,8.1).
Equipment the most according to any one of claim 1 to 3, it is characterised in that there are at least 5 grabbers.
Equipment the most according to any one of claim 1 to 3, it is characterised in that each unwinding station or each by unwinding station The group of composition is associated with coupling arrangement and/or the brake unit of self, and
Uniaxial stress for each unwinding station can individually regulate,
Wherein, single coupling arrangement and/or brake unit control corresponding uniaxial stress or driving means is cut off with line or It is connected.
Equipment the most according to any one of claim 1 to 3, it is characterised in that each unwinding station or each by unwinding station The group of composition is associated with coupling arrangement and/or the brake unit of self, or
Uniaxial stress for each unwinding station can individually regulate,
Wherein, single coupling arrangement and/or brake unit control corresponding uniaxial stress or driving means is cut off with line or It is connected.
10. according to the equipment according to any one of claim 2 to 3, it is characterised in that described unwinding station is so implemented, i.e. this A little unwinding stations can send the line length of different length respectively.
11. equipment according to claim 1, it is characterised in that described fiber preform is manufacturing fibre-reinforced moulding It it is a kind of back log during material component.
12. according to the equipment according to any one of claim 2 to 3, it is characterised in that the adjusting means of described uniaxial stress is such Implement, i.e. make described uniaxial stress can be maintained at open during described first forming tool and/or described second forming tool motion In the value existed when beginning to move.
13. according to the equipment according to any one of claim 2 to 3, it is characterised in that the adjusting means of described uniaxial stress is such Implement, i.e. make all uniaxial stress can be maintained at phase during described first forming tool and/or described second forming tool motion In same value.
14. equipment according to claim 5, it is characterised in that described device is embodied as the annular on commutation position Power receiving element.
15. equipment according to any one of claim 1 to 3, it is characterised in that there are at least 10 grabbers.
16. equipment according to any one of claim 1 to 3, it is characterised in that there are at least 20 grabbers.
17. equipment according to claim 10, it is characterised in that described first forming tool and/or described the second one-tenth During shape movement of tool, these unwinding stations can send the line length of different length respectively.
18. 1 kinds for manufacturing fiber preform in the case of using according to equipment in any one of the preceding claims wherein The method of part (28,28.1), described method has following methods step successively:
-by multiple grabber elastic threads or yarn,
-on the first forming tool, throw in described line or yarn,
-described line or yarn are cut off,
It is characterized in that, described input by being moved into line or the region of yarn (21) of tension by described first forming tool Carry out, and, the uniaxial stress of described line or yarn is regulated during moving into.
19. methods according to claim 18, it is characterised in that be provided with the second forming tool, when throwing in Two forming tools and described first forming tool move toward one another, and described uniaxial stress is also in the described second forming tool motion phase Between regulated.
20. according to the method described in claim 18 or 19, it is characterised in that described uniaxial stress described line site of delivery (14, 14.1) measure in region and/or between described unwinding station and described line site of delivery (14,14.1), and single Line or yarn is sent, for adjusting regulated uniaxial stress on unwinding station and/or single line site of delivery (14,14.1).
21. according to the method described in claim 18 or 19, it is characterised in that pass at single unwinding station and/or single line Send and different many lines or yarn on position (14,14.1), can be sent.
22. according to the method described in claim 18 or 19, it is characterised in that mobile each grabber, thus adjusts described line and answer Power.
23. according to the method described in claim 18 or 19, it is characterised in that after throwing in and/or throw in Period fixes described line or yarn.
24. methods according to claim 19, it is characterised in that described second forming tool is cap.
25. methods according to claim 19, it is characterised in that in single unwinding station and/or single line delivery portion Can send to be not used on position (14,14.1) and be matched with described first forming tool and/or the three-dimensional shaped of described second forming tool The line of shape or yarn.
26. methods according to claim 23, it is characterised in that described line or yarn fixing by activating jointing material (18) carry out.
27. methods according to claim 26, it is characterised in that the activation of described jointing material (18) by add gentleness/ Or pressing is carried out.
28. methods according to claim 18, it is characterised in that described fiber preform is manufacturing fibre-reinforced moulding It it is a kind of back log during material component.
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PCT/EP2012/051293 WO2012136393A1 (en) 2011-04-08 2012-01-27 Device and method for producing fiber preforms, which are a precursor in the production of fiber-reinforced plastic components in particular

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JP2014512287A (en) 2014-05-22
US20140035195A1 (en) 2014-02-06
DE102011007020A1 (en) 2012-10-11
US9539766B2 (en) 2017-01-10
EP2694262A1 (en) 2014-02-12
WO2012136393A1 (en) 2012-10-11
JP6000331B2 (en) 2016-09-28
CN103492143A (en) 2014-01-01

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